IMAGINE Project Presentation @ SDPS 2012

http://www.imagine-futurefactory.eu

Project Presentation

Dr. Raimund BROECHLER

Senior Delivery Manager

INTRASOFT International S.A.

Innovative End-to-end Management of Dynamic

Manufacturing Networks

http://www.imagine-futurefactory.eu

IP Project, co-funded by the European Union under the Virtual Factories and

Enterprises theme (FoF-ICT-2011.7.3, Grant Agreement No: 285132)

Project start: September 2011

Duration: 36 months

Project Coordinator: INTRASOFT International S.A.

14 different organisations from 10 different countries

Project Overview

Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany

http://www.imagine-futurefactory.eu/



Consortium

Fraunhofer Institute for Manufacturing Engineering and Automation IPA

3 leading IT industry corporations

SOFTWARE AG

Santer REPLY S.p.A.

INTRASOFT International S.A.

Centro Riserche FIAT S.C.p.A.

European Aeronautic Defense and Space Company EADS France SAS

Scientific Academy for Service Technology e.V.

National Technical University of AthensDecision Support Systems Laboratory

UNINOVA – Instituto de Desenvolimento de Novas Tecnologias

The University of Warwick

LOGO Elektronik TicaretHizmetleri A.S.

Centre National de la Recherche Scientifique

University of Patras, Laboratory for Manufacturing Systems and Automation

1 specialized SME

1 innovation promoting organisation

2 world-leading industrial organisations

7 leading IT Research organisations

5 Living LabsTuesday, 12 June 2012 SDPS 2012 - Berlin, Germany

NATIONAL

TECHNICAL

UNIVERSITY OF

ATHENS

DECISION SUPPORT SYSTEMS LABORATORY

Current manufacturing practices comprise of siloed point solutions

• No global visibility

• No timely reaction to problems & changes

• No easy entry points for SMEs

IMAGINE offers an innovative plug & produce manufacturing model and networked manufacturing solution:

• Effective end-to-end Management of Complex Dynamic Manufacturing Networks

• Rapid and Trustworthy Setup of Robust Networks

• Collaborative Product Development

• Effective Network Monitoring and Reconfiguration

• Improved Resource Utilisation, Quality Assurance, Reduction of Production Costs and Time

The IMAGINE Concept


• A novel management method for effective and cost-efficient DMN management in the form of the IMAGINE Management and Monitoring Framework

• Development, pre-commercial demonstration and experimentation, and strong validation via a 5 Living Labs approach:– Aerospace and Defense domain (EADS)

– Multi-site single factory context (Fraunhofer IPA)

– Furniture Manufacturing domain (AIDIMA)

– Car Manufacturing domain (FIAT)

– Engineering domain (UoW/WMCCM)

• Recommendations and Best Practices for Solution-oriented Networked Manufacturing

• Contribution to Standards

• Spreading Excellence by disseminating knowledge and research results, and close collaboration with relevant EU projects

Objectives & Contribution


• Relies on end-to-end integrated ICT solutions that effectively enable the management of networked manufacturing supply chains

• Is market-oriented with focus on value chain streamlining and support for innovative business models

IMAGINE DMN Framework

End-to-end management of DMN

Production Project

O1.1

O1.1.1

O1.1.2

O1.2

O1.2

Planning Manufacture DeliverSourcing

SC1

SC2

SC4 SC5

SC3

SC6

DesignConfigureMonitor &

Govern

blueprint blueprint blueprint blueprint

Collaboration platform & Information Bus

CRM ERP SPC WMS APS LIMS


IMAGINE DMN Framework Lifecycle

An innovative flexible service engineering methodology that supports and guides developers when developing large-scale, complex manufacturing applications on integrated collaborative manufacturing management systems

Monitoring & Governance Suite

Simulation

Production Integration Bus

CRM ERP SPC WMS APS LIMS

PartnerBlueprint

Repository

ManufacturingBlueprint

Repository

Quality Assurance Blueprint

End-to-endProduction Process

Repository

End-to-End Manufacturing Design

Suite

NetworkConfiguration

BlueprintCustomizer

ProfileSelector

ProfileComposer

Simulation

NetworkConfiguration

Monitor

ComplianceAssurance


Network level:

• Time for manufacturing network design, re-configuration, re- engineering: up to -15%

• Time-to-market at manufacturing network level: up to -20%

Factory level:

• Time for multi-site factory design, re-configuration, re- engineering: -20%

• Time-to-production: Up to -30% for product variants and up to -20% for new or legacy products

• Cost for multi-site factory design, re-configuration, re- engineering: -30%

• Ramp-up time: up to -30%

• Process Capability Index Cp: >=2.0

Other Major Savings:

• Resource utilisation: 10% - 15%

• Delivery time: 15% - 20%

IMAGINE KPIs


Expected Impact

Large Industries• Agile value chain streamlining• New business models based on

sustainable value creation• Economy of scope and scale• Dynamically respond to global

competition• Improved efficiency, adaptability

and collaboration• Smart recourse management

within a supply network

SMEs• Collaborative entrepreneurial

innovation• Favorable business environment

and access to wider markets• Boost competitiveness• Joining of complementary skills

and capacities• Brand building and reputation

management – better visibility• Sharing of risks and recourses

Research• End-to-end management of

manufacturing networks formulated for the product’s lifecycle

• Sustainability concerns integrated within next generation enterprise

• Integrated information pipelines across the supply networks

• Bi-directoral technology and knowledge exchange

Trade Associations• More dynamic business

ecosystems in their industry of influence

• Better negotiation and consulting power

IT Industry• Opening up new market

opportunities for ICT products and services

• ICT support for a more social and sustainable enterprise


More details:http://www.imagine-futurefactory.eu

SDPS 2012 - Berlin, Germany

Get Involved in our SIGs

Tuesday, 12 June 2012

IMAGINE

partners

Special Interest Group #1INDUSTRY Community

Special Interest Group #2SCIENTIFIC Community

General Stakeholders

IMAGINE Partners’ Supply Chain Collaborators

Collaborators Network (SMEs)

Join the IMAGINE Specific Interest Groups for collaboration during the different phases of the project!

Get early access on deliverables!

Share your thoughts and opinion!

Call for Participation is now open!

• Management of Dynamic Networked Enterprises (MADYNE) @ IEEE WETICE 2012

25 June 2012 - Toulouse, France

• 13th IFIP Working Conference on VIRTUAL ENTERPRISES - PRO-VE' 12

1-3 October 2012 - Bournemouth, UK

• Int. Conference on Advances in Production Management Systems - APMS 2012

24-26 September - Rhodes, Greece


Meet us in Future Events

Tuesday, 12 June 2012

http://www.imagine-futurefactory.eu [email protected]

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Thank you for your attention!

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