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How To Integrate Prototyping Into The Design Process Using 3D Printing

How To Integrate Prototyping Into The Design Process Using 3D Printing

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How do you define “prototyping”? How does your group include prototyping into your design methodology during the conceptualization, development and implementation phases of product and structural package design? Do you include brand and graphic communications? How should your group specifically leverage 3D printing along your process? Join Kaleidoscope Global Managing Design Director Jim Warner for a 45–minute discussion on how to get the most out of using various 3D printing technologies throughout your process. We highlight our Iterative Design Thinking® approach to design under the auspices of a Co-Creation culture. This approach allows project stakeholders to gather and build on feedback to bring best practices to market and generate results.

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Page 1: How To Integrate Prototyping Into The Design Process Using 3D Printing

How To Integrate Prototyping Into The Design Process Using 3D Printing

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This webinar will be available afterwards at

designworldonline.com & via email

Q&A at the end of the presentation

Hashtag for this webinar: #DWwebinar

Before We Start

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Moderator

Leslie Langnau Design World

Presenter

Jim Warner Kaleidoscope

Gerry Berberian Stratasys

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Kaleidoscope is the world’s premier Integrated Design and Realization agency.

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We believe brand is an ecosystem. A collection of inter-connected elements that communicate a promise to people.

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Our consumer insight driven approach allows us to strategically position brands for maximum Impact within the retail context.

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Through Co-Creation, we combine multi-disciplinary team perspectives to solve problems and uncover new opportunities.

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Iterative Design Thinking. Through our process we explore, we resolve, we connect. We never stop learning and improving.

® Iterative Design Thinking™

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Integrated Services

User Research Consumer Journey Mapping Design & Brand Strategy Category Analysis Brand Design Structural Packaging Engineering Realization 2D/3D Production Liaison

Our teams provide strategic, creative and technical services seamlessly combined to create holistic brand and packaging results.

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Before beginning, you need to clearly define what prototype means to you.

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1. An example, sample, model 2. Breadboard, POC, looks-like, solid/hollow, rough/finished, 3D visuals 3. Aesthetical, function, technical/ manufacturing evaluation

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Now, you need to answer the following 3 very important questions…

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1. What business are you in? 2. What is your creative development/manufacturing process? 3. How do you make things?

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Based upon your analysis, you then need to redefine yourself per…

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1. Unveil your new process 2. Unveil your new Organizational Structure and staffing requirements 3. Procure new and advanced equipment

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Ah, which 3D printer should I purchase… which one is the best ?

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WAIT!

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…who ever said you need to get only ONE 3D printer ?

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Does a car mechanic have only ONE tool ?!

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NO!

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To make things in today’s business world, you need a vast array of different methods.

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You have to do things faster, bigger and better than you have before…

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…and have a culture, leadership and vision that supports your change, and remember -

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Process is KING !

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Iterative Design Thinking

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Rapid Ideation

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Iterative Prototyping

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Rapid Feedback

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Technical Refinement

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Consumer Validation

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Production Liaison

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Roll-Out/ Evaluate

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A Deeper Dive into the Overall Development Process Integrated with Model Making

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1 IDT RI IP RR TR PL

Cardboard

Foam Core

Clay

Carve

MakerBot

Fail Fast

Forward

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1 2 3 IDT RI IP RR TR PL

Cardboard

Foam Core

Clay

Carve

MakerBot

CNC Foam

Construct

Scan/Cut

REN

MakerBot

Objet

4-Axis Mill

CNC

Vac-Form

REN

Objet

SLA

RTV Mold

Cast

Decorate

Fail Fast

Forward

Develop

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1 2 3 4 IDT RI IP RR TR PL

Cardboard

Foam Core

Clay

Carve

MakerBot

CNC Foam

Construct

Scan/Cut

REN

MakerBot

Objet

4-Axis Mill

CNC

Vac-Form

REN

Objet

SLA

RTV Mold

Cast

Decorate

4-Axis Mill

CNC

Vac-Form

Objet

SLA

REN

RTV Mold

Cast

Soft Tool

Construct

Decorate

Fail Fast

Forward

Feedback Develop

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1 2 3 4 5 - 8 IDT RI IP RR TR PL

Cardboard

Foam Core

Clay

Carve

MakerBot

CNC Foam

Construct

Scan/Cut

REN

MakerBot

Objet

4-Axis Mill

CNC

Vac-Form

REN

Objet

SLA

RTV Mold

Cast

Decorate

4-Axis Mill

CNC

Vac-Form

Objet

SLA

REN

RTV Mold

Cast

Soft Tool

Construct

Decorate

Objet+

SLA

4-Axis Mill

Soft Tool

Hard Tool

Cast

Decorate

Objet+

Pilot Tool

Prod. Tool

Implement Develop Fail Fast

Forward

Feedback

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1 2 3 4 5 - 8 IDT RI IP RR TR PL

Implement Develop Fail Fast

Forward

Feedback

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What We Have Learned About Process and Model Making.

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1. Learn to Fail Often.

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1. Learn to Fail Often. 2. Think Different.

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1. Learn to Fail Often. 2. Think Different. 3. Be Upfront/Honest.

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1. Learn to Fail Often. 2. Think Different. 3. Be Upfront/Honest. 4. Don’t Settle For Less.

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1. Learn to Fail Often. 2. Think Different. 3. Be upfront/Honest. 4. Don’t Settle For Less. 5. Lead Your Technology.

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1. Learn to Fail Often. 2. Think Different. 3. Be Upfront/Honest. 4. Don’t Settle For Less. 5. Lead Your Technology. 6. Don’t Copy Others.

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Challenge to all attendees.

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Integrate.

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Integrate. Innovate.

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Integrate. Innovate. Model !

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Stratasys Overview Gerry Berberian

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Stratasys - A Powerful Resource

• Headquartered in Eden Prairie, MN and

Rehovot, Israel

• Global workforce of over 1100

employees

• $359M combined revenue (2012)

• 500 granted or pending additive

manufacturing patents globally

• 20 technology & leadership awards

• Over 29,000 3D Printers installed

worldwide

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Stratasys Customers

More than 8,000 customers worldwide

Global brands as well as smaller

companies

Our customers are from multiple

industries

Automotive

Aerospace & Defense

Industrial & commercial

Consumer products

Medical

Government

Education

Architecture

Toys

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A Stratasys for Every Product Stage

Concept Prototype

Production

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Rigid

– General purpose translucent

– Polypropylene-like

– High-temperature

– ABS-like

– Transparent Flexible, Rubber-like

– High-elongation

– Wide range of Shore Scale A

values (Hardness)

– High Tear Resistance

Medical

– Biocompatible for

Hearing Aids

– Biocompatible clear

material

– Dental

Digital Composite Materials

– Pre-defined Digital

Materials™

Durable

– ABS

– Production-grade

– Realistic parts

– Translucent

Functional

– Anti-static

– High strength

– Manufacturing tools

Industry-Ready

– High strength

– Sterilizable

– Food & drug

High-Performance

– Flame retardant

– Chemical-resistant

– Low-toxicity

– Finished parts

A World of Material Possibilities

Photopolymers Thermoplastics

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Polyjet & FDM Technologies

Polyjet

• Fine feature details

• Material Versatility (>120)

• Multi-material product realism

• Multiple thermoplastics

• Accuracy

• Durability

FDM

Material

Cartridge

Plastic

Filament

Liquefier

Extrusion UV Light

Material A

Material B

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Questions?

Design World Leslie Langnau [email protected] Phone: 440.234.4531 Twitter: @DW_RapidMfg

Kaleidoscope Jim Warner [email protected] Phone: 773.722.9300 Twitter: @Kaleidoscopechi

Stratasys Gerry Berberian [email protected] Phone: 978.495.5539

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Thank You

This webinar will be available at designworldonline.com & email

Tweet with hashtag #DWwebinar

Connect with

Twitter: @DesignWorld

Facebook: facebook.com/engineeringexchange

LinkedIn: Design World Group

YouTube: youtube.com/designworldvideo

Discuss this on EngineeringExchange.com

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