31
I Introduction Rapid Prototyping & 3D Printing Short-Run Production with Cast Urethanes CNC Machining Bridge Tooling/Prototype Injection Molding Professionally Painted Appearance Models CAD Support Established in 1996 - Family owned and operated - ITAR Certified by Dept. of State - ISO 9001 Compliant - 12 Employees - 6,500 Square foot facility

Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

Embed Size (px)

DESCRIPTION

InterPRO provides 3D printing and low-volume production services

Citation preview

Page 1: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IIntroduction

Rapid Prototyping & 3D PrintingShort-Run Production with Cast UrethanesCNC MachiningBridge Tooling/Prototype Injection MoldingProfessionally Painted Appearance ModelsCAD Support

Established in 1996 - Family owned and operated - ITAR Certified by Dept. of State - ISO 9001 Compliant - 12 Employees - 6,500 Square foot facility

Page 2: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IRapid Prototyping with StereoLithography (SLA)

• The most popular rapid prototyping technology• uV laser cures liquid photopolymer one layer at a time

8 SLA systems in-house

• part size up to 20” x 20” x 23”

SLA Viper Technology

• Fast• Accurate• very high resolution• excellent surface finish

9 SLA materials to choose from

• Polypro-like• ABS-like• Polycarbonate-like• high heat-resistant• Class VI medical

Page 3: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• INine SLA Materials to choose from 11122XC - clear, ABS- like, water resistant, medical Class VI approved

NeXt - ABS like, extremely durable, high impact strength, off-white in color

Accura7535 - PP- like and translucent, great for snap fits

18420 - ABS-like, medical grade

Accura60 - Polycarbonate-like, translucent. Excellent detail

Xtreme Grey - ABS like, flexible, durable

10122 Ultra - acrylic-like, colorless, great for highly clear bottles

Prototherm - High temperature and water resistance, translucent red in color.

Nanotool - Ceramic filled, highly rigid, 500◦F heat deflection

Page 4: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IYour choice of finishing

Machine Finish supports removed

Basic Satin supports removed plus glass bead blasting

Basic Gloss supports removed plus clear coat

Acrylic Clear Exterior surfaces sanded plus clear coat

Premium Exterior surfaces sanded plus glass bead blasting

Primed and Painted

Page 5: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IThe latest SLA materials

SOMOS 10122 Ultra Clear and colorless

Page 6: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IRapid Prototyping

Fused Deposition Modeling (FDM)

• exceptionally strong functional parts• engineered plastic materials

• ABS, PC, ULTEM, Nylon• stable• dimensionally accurate• ideal for fixtures and low-volume production

Page 7: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IRapid Prototyping

Selective Laser Sintering (SLS)

• SLS offers fully functional prototypes• uV laser melts Nylon powder one layer at a time• strong mechanical properties and good thermal resistance• excellent long-term stability• Resistance to most chemicals• excellent for tooling, fixtures and low volume production

Page 8: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• I3D Printing

Objet PolyJet

• Print head fires droplets of acrylic photopolymer• High power uV lamps cure one layer at a time• high precision models and prototypes• excellent surface features and fine detail• Lower heat deflection temperature than SLA• Over 90 ‘digital materials’

• Simulate over-molded parts• Durometers Shore A 25 – A 90.

Page 9: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IRapid Tooling of Production Quality Parts

RTV Soft Tooling / Urethane Casting

• Functional prototypes with complex features• Accuracy on par with rapid prototypes• Cast-in color blended to your specification• Zero draft and/or small undercuts OK• Inserts can be cast into the part• A wide range of material properties

• Shore A, Shore D• bio-compatible• flame-resistant• UL rated• food grade• clear

Fast delivery and low cost compared to injection molded parts

Page 10: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IMetal 3D Printing / Additive Manufacturing

Direct Metal Laser Sintering (DMLS)

Metal parts directly from CAD files, using a high powered laser to melt and fuse metal powder into a solid part

Specifications

• Material: 17-4 steel• Maximum part size: 9 x 9 x 7.5’• Minimum feature size: .015’’• Minimum wall thickness: .012” – .014” • Tolerances: .005″ on 1st inch, .002″ thereafter

Page 11: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• I4-axis CNC Machining

• Highly accurate CNC machined prototypes, models, patterns and production parts.

• Affordable method for producing low quantities of parts in your material of choice

• Save on tooling costs• Reduce lead times

Page 12: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• ILow Volume Production with Injection Molding

Bridge Tooling & Injection Molding

• Low to medium-volume injection molded parts• ABS, Polycarbonate, Nylon, Polypropylene and almost any

other thermoplastic material

• Decades of experience• mold design• mold build• injection molding

• Bridge Tooling in aluminum or steel• Production steel tooling

• CNC machined• EDM

Page 13: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IAdditional Finishing Options

DrillingTappingHelicoil insertsMachiningPolishingMetal PlatingAnodizingEMI shieldingAssembly

Page 14: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IProfessionally painted appearance models

● Painting

● Finishing

● Graphics

Page 15: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• I

CAD Support

• Reverse Engineering (3D Scanning)• File repair• Optimize CAD file for 3D printing• Split CAD files for larger assemblies

Page 16: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IInterPRO Online

Online quotes and orders, with a human touch

Page 17: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IReview your previous quotes and orders… select ‘New Quote’

Page 18: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IBrowse to select your STL files, or a ZIP of STL files

Page 19: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• ITell us what technology, material, finish and delivery you need

Page 20: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• ITell us about your project’s requirements… even upload a bill of materials

Page 21: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• ISend your quote request

Page 22: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IYour Project Manager is notified immediately

Page 23: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IYou receive an email link to your quote

Page 24: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IReview your quote

Page 25: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IConfirm your shipping and billing details and place your order

Page 26: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IYou receive an order confirmation

Page 27: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IYou can see the status of your order from your computer, tablet, smart phone

Page 28: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IYou receive an email with link to your shipping and tracking information

Page 29: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• I We’re ready when you are

Page 30: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• ISLA material properties

Page 31: Interpro: 3D printing, additive manufacturing, rapid prototyping and low-volume injection molding

• IInterPRO Wrench Case Study : Cost comparison for Quantity 1-50