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Cone Drive AccuDrive ProductsCone Drive AccuDrive Products

www.conedrive.com

Ludington, MI

Traverse City, MI

• 200,000 ft2 manufacturing space

• 210 employees total

• Focused in Double Enveloping worm gear

technologies

• Offer widest portfolio of gear products in North America

Cone Drive Locations

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Double Enveloping Worm Gearing

• Multiple tooth contact for load share

• Reduced contact stresses for greater durability

• High shock load capability• High torsional stiffness• Smooth running• Extremely quiet• Low and Zero backlash

available

Double Enveloping

Single Enveloping

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AccuDrive Series W - Whisperdrive

Meeting the precision needs of the Motion Control market

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Series W - Whisperdrive

• Five Sizes– 38, 51, 64, 76, 89

• Exact Ratios

• Three Levels of Backlash– Standard , Low, Zero

• Metric / Inch shafts

• Output Options– Shrink Disc or Direct Mount

– Solid or Hollow

• Specials– Ratios, Shafts, Plating

• Double enveloping worm gearing – 300% Overload

• 5 Year Warranty

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Zero Backlash

• Compensates for wear

• Adjustable design

• Verifiable assembly

Unit Size Standard Backlash

Low Backlash

Zero Backlash

38 24 8 -

51 15 6 Zero

64 12 5 Zero

76 10 4 Zero

89 10 3 Zero

Series W Levels of Backlash

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Output Options

Zero Backlash Connections

Direct Mount• Bolt driven shaft directly to output

-No Keyways

-Either side or both

-No tight tolerances

-Lower cost than shrink disc

Shrink Disc• Squeeze onto driven shaft

-No Keyways

-Either side or both

-Tight tolerances

- No rotational alignment necessary

Standard ConnectionsType of Output Option

Hollow Output Inch or Metric

Solid Single Extend Inch or Metric

Solid Double Extend Inch or Metric

Size Inch Metric Alt. Metric

38 0.875 25 22

51 1.250 30 -

64 1.688 35 38

76 1.938 45 48

89 2.438 60 -

Size Inch Metric

38 0.750 20

51 1.125 25

64 1.250 30

76 1.500 35

89 1.875 45

Solid

Ou

tpu

tH

ollow

Ou

tpu

t

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Versatility of Applications…

Timing Belt Pulley Table Mount

Pinion Gear Special Shaft

Direct Mount Applications

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Input Connections

ALL Series W reducers use zero backlash bellows couplings

Note: There is an option for a customer to buy reducers less couplings. Normally couplings are not keyed.

Size Jakob Coupling

38 KLC - 25

51 KLC - 25

64 KLC - 50

76 KLC - 50

89 KLC - 100

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Positional Accuracy is the final position achieved and is a factor of all the components connected in a system from the motor to the load such as backlash, torsional stiffness and repeatability

Coupling

- Torsionsal Windup

- Backlash

Gearset / Reducer

- Torsionsal Windup- Backlash

Connection

- Torsionsal Windup- Backlash

Series W Model RG

Backlash 5 9

Tors. Stiff. 9.23 7.00

Position Acc. 14.23 16.00

OT = 1430 Lb-in Speed = 2000 RPM

Positional Accuracy Comparison of a W064 to and RG25

Precision Defined

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Speed

Ball Bearings

- Maximim Cyclic Speeds of 6,000 RPM continuous of 4,000 RPM

- Reduces backlash (no looseness setting based on speed).

- Helps to reduce friction and heat (compared to taper rollers).

Weight- Housings / Caps / Carriers aluminum

Environmental Protection

- All components black anodized.

- Option for white epoxy or “steel it” paint.

- Double seals on both the input and output shaft.

- O-Rings on both the input and output shaft.

- No vents.

- IP65 Rated.

Features & Benefits

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AccuDrive Model RG

Moderate precision for the Motion Control market

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Output Connections

Output Options

Flange Mount-Either side or both

Shrink Disc• Squeeze onto driven shaft

-No Keyways

-Either side or both

-Tight tolerances

- No rotational alignment necessary

Standard ConnectionsType of Output Option

Hollow Output Inch or Metric

Solid Single Extend Inch or Metric

Solid Double Extend Inch or Metric

Size Inch Metric

15 0.875 25

20 1.250 30

25 1.688 35

30 1.938 45

35 2.438 60

Size Inch Metric

15 0.750 20

20 1.125 25

25 1.250 30

30 1.500 35

35 1.875 45

Solid

Ou

tpu

tH

ollow

Ou

tpu

t

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Case sizes: 1.50, 2.00, 2.50, 3.00 and 3.50

Torque: Up to 7150 Lb-in

Ratios: Standard ratios of 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 40, 50 and 60:1 in single stage

Non standard ratios available

Efficiency: 65 - 92% (ratio and speed dependent)

Average lifetime: 25,000 hours

Noise level: Less than 55 dBA

Backlash: Standard backlash (15 – 32 arcmin)

Low backlash (6 – 15 arcmin)

Max input speed: up 4,000 rpm

Protection: IP65 (Ingestion Protection)

Double Seals on both Input & Output Shafts

Food Grade: Stainless shafts, fasteners, non-vented, double

double coated epoxy.

AccuDrive Model RG

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AccuDrive Series S

Value engineered and flexible for the Motion Control market

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Series S

• Five Sizes– 03, 05, 06, 09, 11

• Exact Ratios• Backlash as built• Metric / Inch shafts• Flexible Output Options

– Hollow, plug-in solid, anti-fretting

• Designed for growing trend in Packaging for Category 3 machines where an affordable servo rated reducer is preferred.

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Options for Machine Builders

Customer Need: A low precision reducer that is capable of accepting a servo motor.

Option A Option B

Oversell a high or moderate precision reducer

Servo Rated and adaptable but costly

Purchase low cost reducer and design and fabricate own plate and buy coupling

Cost is acceptable however unit is not servo rated and customer has risk of failure.

Series S Solution

Value engineered and priced reducer that is servo rated and servo motor adaptable.

Direct drop in against most low-cost reducers. Ideal for Category 3!

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SpeedSpeed

Customer Need: Performance

• Servo rated up 4,000 RPM

• Ball Bearings on both the input and output

• Thermally efficient aluminum housing

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Customer Need: Performance

Conex Gearing•Industry’s Highest Ratings.

•Servo Rated.

•Confidence the product is servo tested – No Guessing.

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FlexibilityFlexibility

• Standard Hollow Bore

• Slide in output right or left or double extended.

• No vents or special oil levels.

• With or without coupling.

• Mounts to any servo.

Customer Need: Flexibility

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Internal Features

Servo Adapter Plate

Zero Backlash Coupling

Double Seal

Conex Gearing

Servo Motor Adapter

Ball BearingsO-Ring

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Cone Drive AccuDrive Product

PrecisionPrecision DurableDurable FlexibleFlexible

Backlash (arcmin)

Construction

Input Speed (Max)

IP Rating

Price

0 - 24

Aluminum

6,000

65

$$$

6 - 32

Cast Iron

4,000

65

$$

15 - 45

Aluminum

4,000

55

$

Launched 1994 2000 2008

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Model HP Servo

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Model HP Servo Adaptation

Single Reduction

•30 (3.00 inch)

•35 (3.50 inch)

•40 (4.00 inch)

Double Reduction

• 30-60 / 30-70

• 35-70

• 40-80

SPECIFICATIONS• Center Distances: 3.00” , 3.50” and 4.00”• Servo Motor Frames: Up to 260mm Square • Output Torque: Up to 19,160 lb-in (single reduction)• Gear Ratios: from 5:1 to 60:1 in single reduction

and up to 3,600:1 in double reduction. • Multiply levels of backlash from Zero to 15

arcminutes • Multiple output options: Solid / Hollow / Shrink Disc

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Servo Gearmotors Series M3 & K3

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NEMA Drives & Gearmotors

Double Enveloping Worm Model HP A3 Universal Housing

ConexTM Helicoidal Drives Series B

Helical Worm Series C (SEW interchange)

Shaft Mount Helical Series F (SEW interchange)

Helical Bevel Helical Series K (SEW interchange)

Inline Helical Series M (SEW interchange)

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Online Configurators

Performance Specs

3D & 2D Drawing Downloads

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Accudrive full range of products for any packaging machinery needs.

Series P & E

Model RG

Series W

Series S

Series P & E

In-Line Precision or Economical

Series W

Right Angle High

Precision

Model RG

Right Angle Moderate Precision

Series S

Right Angle Value-Priced

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Series E Output Flange Options

NEMA outputNEMA outputMetric D-faceMetric D-face

C-face drilled and tapped mounting holes

C-face drilled and tapped mounting holes

Available only for:•E 90•E115

** Pilot Diameter and Bolt Circle

Standard Option

NEMA Output flanges•E 60 NEMA 23•E 90 NEMA 34 & NEMA 42•E115 NEMA 56**

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Series ECase sizes: 40, 60, 90, 115 and 160Torque: Up to 800 NmRatios: 3 to 8:1 in 1 stages

9 to 64:1 in 2 stages60 to 512:1 in 3 stages

Efficiency: 96% (1 stage), 94% (2 stage) 90% (3 stage)

Average lifetime: 20,000 hrs (1 stage), 10,000 hrs (2 & 3 stage)

Noise level: between 55 and 70 dBaBacklash: 6 to 30 arcmin (1 stage)

10 to 35 arcmin (2 stage)16 to 40 arcmin (3 stage)

Max input speed: up 10,000 rpm cyclicup to 4,500 rpm continuous

Protection Class: IP54Output shaft: Keyed

• PLE = AccuDrive Series E

– PLE40 = E040

– PLE60 = E060

– PLE80 = E090

– PLE120 = E115

– PLE160 = E160

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New in 2009

New Series P

• Drop in against Alpha SP+• Accepts larger motor shafts• Up 25% increase in torque• 50% lower transmission

error• Up to 15% lighter• Increased input speeds

Neugart model is PLN used to be called PLS

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Series PCase sizes: 70/90/115/142/190

Torque: Up to 2,880 Nm

Ratios: 3 to 10:1 in 1 stages

12 to 100:1 in 2 stages

Efficiency: 98% single stage

95% double stage

Average lifetime: 20,000 hrs (30,000 hrs @88%)

Noise level: between 58 and 72 dBa

Output: 5 Options (NEW)

Backlash: 3 arcmin (single stage)

5 arcmin (double stage)

Max input speed: up 15,000 rpm continuous

Protection: IP65

Warranty: 2 Years

PLN = AccuDrive Series P

– PLN70 = P070

– PLN90 = P090

– PLN115 = P115

– PLN142 = P142

– PLN190 = P190

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Round main body/ring gear housing

Output Options:

- OP 2: Long pilot (Alpha TP Drop in)

- OP 5: Spline shaft (DIN 6885 T1)

- OP 7: Keyed output shaft

- OP 8: Special shaft

- OP 14: PLS style (Drop in for old Series P)

• Neugart Precision Clamping System

• Viton shaft seals