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SCOTT SUMMIT [email protected] SILICON MOUNTAIN SEPT 13, 2015

3D Printing for Humans: Medical, Food and Space Applications, presented by Scott Summit

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SCOTT [email protected]

SILICON MOUNTAIN

SEPT 13, 2015

GOOD TALK. ONE HOUR EXACTLY AT A LEISURELY PACE

People acclimate to our limitations. We never realize that a better opportunity exists until were actually looking back at it. And then its obvious. And were left wondering just what took it so long.

But I thinkn this is what makes an innovator. This is the person who refuses to acclimate, and instead recognizes problems and explores solutions at any occasion.

1

Intro story about Anais and fracture

2

We printed two braces for her, so that one could go in the dishwasher every night, and shes have a clean, semi-sterile, fresh cast in the morning.4

Not to be outdone, another investor soon after had two daughters fall down the stairs, both breaking tibias. 5

DIFFERENT MACHINES, DIFFERENT PROCESSES, DIFFERENT MATERIALS, DIFFERENT MEDICAL APPLICATIONS.

THE BIG MESSAGE : There are many types of printers, many materials, many price-points, many types of results. But there are many human needs. Medicine is complex there are many steps in the treatment of medical challenges. Youll see how we connect the broad range of medical processes and needs with solutions, custom tailored to the individual.

This is a massive topic. We might look at breaking it up into:

Correcting a need to prevent surgerybefore surgery visualization and prep. Pre op planningDuring surgery drill and cut guides after the surgery. The parts that remain in the body* I wont touch on bio-printing, or wet printing, since thats an entire conference on its own.

6

The why question

A simple example :

The ability to create regardless of complexity allows us to create based on INTENT. In this way, we save WEIGHT. To the airline industry, this is EVERYTHING7

Visualizing data.

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10

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13

3D printing new materials.

designed by liz and kyle von hasseln

Its about experiencing food in a new way

designed by liz and kyle von hasseln

designed by liz and kyle von hasseln

designed by scott summit

3D printing to solve resource / supply chain challenges

20

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22

But the medical world often just doesnt get it. This is the common treatment for scoliosis. We dont think of anything wrong with it, since it seems to do the trick.

But are we really thinking of the real problem? Whats the problem here a girl needs to wear the brace willingly in order to be healed. And she doesnt. And so we accept failure as a part of the treatment. Imagine that we settle for a percentage of misery and failure as a part of whats considered standard process.

But we cant blame the doctors completely. Because with the traditional tooling and the way to hand-fabricate materials, this is pretty much as good as it gets.

But introduce a new tool, and we can see things in that new light. We can see how, if we can solve this issue any way that we choose, we might solve it in an entirely different manner. We can go back to the heart of the problem and start over, looking now through a new lens. We can see how this is not a medical problem looking entirely for a medical solution. That this is an emotional challenge, that can only be solved with design and fashion working closely with medicine.

Suddenly, this becomes a story about fashion, not just about medicine. But the challenge lies in the process for creating a brace that escapes the utilitarian quality resulting from an entirely medical perspective.

In other words, change the tools, and you can change the limitations of our thinking.25

But the medical world often just doesnt get it. This is the common treatment for scoliosis. We dont think of anything wrong with it, since it seems to do the trick.

But are we really thinking of the real problem? Whats the problem here a girl needs to wear the brace willingly in order to be healed. And she doesnt. And so we accept failure as a part of the treatment. Imagine that we settle for a percentage of misery and failure as a part of whats considered standard process.

But we cant blame the doctors completely. Because with the traditional tooling and the way to hand-fabricate materials, this is pretty much as good as it gets.

But introduce a new tool, and we can see things in that new light. We can see how, if we can solve this issue any way that we choose, we might solve it in an entirely different manner. We can go back to the heart of the problem and start over, looking now through a new lens. We can see how this is not a medical problem looking entirely for a medical solution. That this is an emotional challenge, that can only be solved with design and fashion working closely with medicine.

Suddenly, this becomes a story about fashion, not just about medicine. But the challenge lies in the process for creating a brace that escapes the utilitarian quality resulting from an entirely medical perspective.

In other words, change the tools, and you can change the limitations of our thinking.26

But the medical world often just doesnt get it. This is the common treatment for scoliosis. We dont think of anything wrong with it, since it seems to do the trick.

But are we really thinking of the real problem? Whats the problem here a girl needs to wear the brace willingly in order to be healed. And she doesnt. And so we accept failure as a part of the treatment. Imagine that we settle for a percentage of misery and failure as a part of whats considered standard process.

But we cant blame the doctors completely. Because with the traditional tooling and the way to hand-fabricate materials, this is pretty much as good as it gets.

But introduce a new tool, and we can see things in that new light. We can see how, if we can solve this issue any way that we choose, we might solve it in an entirely different manner. We can go back to the heart of the problem and start over, looking now through a new lens. We can see how this is not a medical problem looking entirely for a medical solution. That this is an emotional challenge, that can only be solved with design and fashion working closely with medicine.

Suddenly, this becomes a story about fashion, not just about medicine. But the challenge lies in the process for creating a brace that escapes the utilitarian quality resulting from an entirely medical perspective.

In other words, change the tools, and you can change the limitations of our thinking.27

But the medical world often just doesnt get it. This is the common treatment for scoliosis. We dont think of anything wrong with it, since it seems to do the trick.

But are we really thinking of the real problem? Whats the problem here a girl needs to wear the brace willingly in order to be healed. And she doesnt. And so we accept failure as a part of the treatment. Imagine that we settle for a percentage of misery and failure as a part of whats considered standard process.

But we cant blame the doctors completely. Because with the traditional tooling and the way to hand-fabricate materials, this is pretty much as good as it gets.

But introduce a new tool, and we can see things in that new light. We can see how, if we can solve this issue any way that we choose, we might solve it in an entirely different manner. We can go back to the heart of the problem and start over, looking now through a new lens. We can see how this is not a medical problem looking entirely for a medical solution. That this is an emotional challenge, that can only be solved with design and fashion working closely with medicine.

Suddenly, this becomes a story about fashion, not just about medicine. But the challenge lies in the process for creating a brace that escapes the utilitarian quality resulting from an entirely medical perspective.

In other words, change the tools, and you can change the limitations of our thinking.28

But the medical world often just doesnt get it. This is the common treatment for scoliosis. We dont think of anything wrong with it, since it seems to do the trick.

But are we really thinking of the real problem? Whats the problem here a girl needs to wear the brace willingly in order to be healed. And she doesnt. And so we accept failure as a part of the treatment. Imagine that we settle for a percentage of misery and failure as a part of whats considered standard process.

But we cant blame the doctors completely. Because with the traditional tooling and the way to hand-fabricate materials, this is pretty much as good as it gets.

But introduce a new tool, and we can see things in that new light. We can see how, if we can solve this issue any way that we choose, we might solve it in an entirely different manner. We can go back to the heart of the problem and start over, looking now through a new lens. We can see how this is not a medical problem looking entirely for a medical solution. That this is an emotional challenge, that can only be solved with design and fashion working closely with medicine.

Suddenly, this becomes a story about fashion, not just about medicine. But the challenge lies in the process for creating a brace that escapes the utilitarian quality resulting from an entirely medical perspective.

In other words, change the tools, and you can change the limitations of our thinking.29

But the medical world often just doesnt get it. This is the common treatment for scoliosis. We dont think of anything wrong with it, since it seems to do the trick.

But are we really thinking of the real problem? Whats the problem here a girl needs to wear the brace willingly in order to be healed. And she doesnt. And so we accept failure as a part of the treatment. Imagine that we settle for a percentage of misery and failure as a part of whats considered standard process.

But we cant blame the doctors completely. Because with the traditional tooling and the way to hand-fabricate materials, this is pretty much as good as it gets.

But introduce a new tool, and we can see things in that new light. We can see how, if we can solve this issue any way that we choose, we might solve it in an entirely different manner. We can go back to the heart of the problem and start over, looking now through a new lens. We can see how this is not a medical problem looking entirely for a medical solution. That this is an emotional challenge, that can only be solved with design and fashion working closely with medicine.

Suddenly, this becomes a story about fashion, not just about medicine. But the challenge lies in the process for creating a brace that escapes the utilitarian quality resulting from an entirely medical perspective.

In other words, change the tools, and you can change the limitations of our thinking.30

But the medical world often just doesnt get it. This is the common treatment for scoliosis. We dont think of anything wrong with it, since it seems to do the trick.

But are we really thinking of the real problem? Whats the problem here a girl needs to wear the brace willingly in order to be healed. And she doesnt. And so we accept failure as a part of the treatment. Imagine that we settle for a percentage of misery and failure as a part of whats considered standard process.

But we cant blame the doctors completely. Because with the traditional tooling and the way to hand-fabricate materials, this is pretty much as good as it gets.

But introduce a new tool, and we can see things in that new light. We can see how, if we can solve this issue any way that we choose, we might solve it in an entirely different manner. We can go back to the heart of the problem and start over, looking now through a new lens. We can see how this is not a medical problem looking entirely for a medical solution. That this is an emotional challenge, that can only be solved with design and fashion working closely with medicine.

Suddenly, this becomes a story about fashion, not just about medicine. But the challenge lies in the process for creating a brace that escapes the utilitarian quality resulting from an entirely medical perspective.

In other words, change the tools, and you can change the limitations of our thinking.31

But the medical world often just doesnt get it. This is the common treatment for scoliosis. We dont think of anything wrong with it, since it seems to do the trick.

But are we really thinking of the real problem? Whats the problem here a girl needs to wear the brace willingly in order to be healed. And she doesnt. And so we accept failure as a part of the treatment. Imagine that we settle for a percentage of misery and failure as a part of whats considered standard process.

But we cant blame the doctors completely. Because with the traditional tooling and the way to hand-fabricate materials, this is pretty much as good as it gets.

But introduce a new tool, and we can see things in that new light. We can see how, if we can solve this issue any way that we choose, we might solve it in an entirely different manner. We can go back to the heart of the problem and start over, looking now through a new lens. We can see how this is not a medical problem looking entirely for a medical solution. That this is an emotional challenge, that can only be solved with design and fashion working closely with medicine.

Suddenly, this becomes a story about fashion, not just about medicine. But the challenge lies in the process for creating a brace that escapes the utilitarian quality resulting from an entirely medical perspective.

In other words, change the tools, and you can change the limitations of our thinking.32

But the medical world often just doesnt get it. This is the common treatment for scoliosis. We dont think of anything wrong with it, since it seems to do the trick.

But are we really thinking of the real problem? Whats the problem here a girl needs to wear the brace willingly in order to be healed. And she doesnt. And so we accept failure as a part of the treatment. Imagine that we settle for a percentage of misery and failure as a part of whats considered standard process.

But we cant blame the doctors completely. Because with the traditional tooling and the way to hand-fabricate materials, this is pretty much as good as it gets.

But introduce a new tool, and we can see things in that new light. We can see how, if we can solve this issue any way that we choose, we might solve it in an entirely different manner. We can go back to the heart of the problem and start over, looking now through a new lens. We can see how this is not a medical problem looking entirely for a medical solution. That this is an emotional challenge, that can only be solved with design and fashion working closely with medicine.

Suddenly, this becomes a story about fashion, not just about medicine. But the challenge lies in the process for creating a brace that escapes the utilitarian quality resulting from an entirely medical perspective.

In other words, change the tools, and you can change the limitations of our thinking.33

But the medical world often just doesnt get it. This is the common treatment for scoliosis. We dont think of anything wrong with it, since it seems to do the trick.

But are we really thinking of the real problem? Whats the problem here a girl needs to wear the brace willingly in order to be healed. And she doesnt. And so we accept failure as a part of the treatment. Imagine that we settle for a percentage of misery and failure as a part of whats considered standard process.

But we cant blame the doctors completely. Because with the traditional tooling and the way to hand-fabricate materials, this is pretty much as good as it gets.

But introduce a new tool, and we can see things in that new light. We can see how, if we can solve this issue any way that we choose, we might solve it in an entirely different manner. We can go back to the heart of the problem and start over, looking now through a new lens. We can see how this is not a medical problem looking entirely for a medical solution. That this is an emotional challenge, that can only be solved with design and fashion working closely with medicine.

Suddenly, this becomes a story about fashion, not just about medicine. But the challenge lies in the process for creating a brace that escapes the utilitarian quality resulting from an entirely medical perspective.

In other words, change the tools, and you can change the limitations of our thinking.34

But the medical world often just doesnt get it. This is the common treatment for scoliosis. We dont think of anything wrong with it, since it seems to do the trick.

But are we really thinking of the real problem? Whats the problem here a girl needs to wear the brace willingly in order to be healed. And she doesnt. And so we accept failure as a part of the treatment. Imagine that we settle for a percentage of misery and failure as a part of whats considered standard process.

But we cant blame the doctors completely. Because with the traditional tooling and the way to hand-fabricate materials, this is pretty much as good as it gets.

But introduce a new tool, and we can see things in that new light. We can see how, if we can solve this issue any way that we choose, we might solve it in an entirely different manner. We can go back to the heart of the problem and start over, looking now through a new lens. We can see how this is not a medical problem looking entirely for a medical solution. That this is an emotional challenge, that can only be solved with design and fashion working closely with medicine.

Suddenly, this becomes a story about fashion, not just about medicine. But the challenge lies in the process for creating a brace that escapes the utilitarian quality resulting from an entirely medical perspective.

In other words, change the tools, and you can change the limitations of our thinking.35

3D printing highly optimized structures

Wolff's lawFrom Wikipedia, the free encyclopedia. This article is about the medical theory.

Wolff's law is a theory developed by the German anatomist and surgeon Julius Wolff (18361902) in the 19th century that states that bone in a healthy person or animal will adapt to the loads under which it is placed.[1] If loading on a particular bone increases, the bone will remodel itself over time to become stronger to resist that sort of loading.[2] The internal architecture of the trabeculae undergoes adaptive changes, followed by secondary changes to the external cortical portion of the bone,[3] perhaps becoming thicker as a result. The inverse is true as well: if the loading on a bone decreases, the bone will become weaker due to turnover, it is less metabolically costly to maintain and there is no stimulus for continued remodeling that is required to maintain bone mass.[4]

If you spent your childhood at Kentucky Fried Chicken, youd know that nature designs strong and light things like this.37

designed by arup

According to EADS, reducing the weight of an airplane by just one kilogram can result in fuel savings of $3,000 per year, or $100,000 over 30 yearsthe typical life of an airplane.40

Its about changing how we approach optimization

designed by empire bicycles

Meaning a bike can be stronger and lighter than before, since much of its weight had originally come from less than perfect ways to create parts.46

A modern bicycle is an approximation, tuned to the individual through a collection of 10-15 specific components which get it closer to the end users unique morphology. Here is a variation on that this is what happens when you print parts based on the user, instead of mass-producing quantities that approximate the population.

Does this have market value? I dont know. I love the results, and the ideas that it generates.47

designed by someone in the UK

And helmets can fit better - as well as improve aerodynamics - if theyre based on a head scan.48

Skateboard display

Standard Skateboard

Changing the downstream changes the upstream.

You design the sound, and let the app design the guitar.

designed by scott summit

designed by scott summit

designed by scott summit

designed by scott summit

3D printing to fix the body

Three machines & materialsThree processesThree applications

My (Scott Summit) am, scanned and prepared for a cast, pre-operatively.67

The cast design, focusing on minimal coverage with maximum stabilization.68

The final cast, in place. The surgery scars are visible on the wrist, though these were given scar reducing cream every night another dividend of access to the surgical site.70

I showered every day. This is unusual post-surgery, but it kept me and the arm clean and comfortable.71

We also focused on the traditional carpal tunnel (WHO or RSI) brace. People buy these when needed, but rarely wear them enough, since this is miserably uncomfortable.72

We made it discrete, beautiful, user-designed, and lifestyle transparent.73

If its easier to wear all day, then people do.74

But the medical world often just doesnt get it. This is the common treatment for scoliosis. We dont think of anything wrong with it, since it seems to do the trick.

But are we really thinking of the real problem? Whats the problem here a girl needs to wear the brace willingly in order to be healed. And she doesnt. And so we accept failure as a part of the treatment. Imagine that we settle for a percentage of misery and failure as a part of whats considered standard process.

But we cant blame the doctors completely. Because with the traditional tooling and the way to hand-fabricate materials, this is pretty much as good as it gets.

But introduce a new tool, and we can see things in that new light. We can see how, if we can solve this issue any way that we choose, we might solve it in an entirely different manner. We can go back to the heart of the problem and start over, looking now through a new lens. We can see how this is not a medical problem looking entirely for a medical solution. That this is an emotional challenge, that can only be solved with design and fashion working closely with medicine.

Suddenly, this becomes a story about fashion, not just about medicine. But the challenge lies in the process for creating a brace that escapes the utilitarian quality resulting from an entirely medical perspective.

In other words, change the tools, and you can change the limitations of our thinking.76

A 3D scanner capable of capturing the body is now available for $400. This was a very expensive, time consuming process only a few years back when I was begining.77

We recreated this process by scanning and printing

As a result, we found we could offer discretion this is important, since not every 10 year old wants to broadcast their medical condition to everyone nearby.

But its also ventilated. 78

Note that this has a woven hinge down either side of the front. This technique offers a few dividends :

Take advantage of isotropic issuesFlexibility in loading and nestingReplacement, breaking, cost reduction

But its also ventilated.

And its beautiful. This one was created using Uformia Software a Functional Representational modeler based on the Grasshopper kernel.80

LOOKING FORWARD

We can make it beautiful, unique81

Note that this has a woven hinge down either side of the front. This technique offers a few dividends :

Take advantage of isotropic issuesFlexibility in loading and nestingReplacement, breaking, cost reduction

But its also ventilated.

And its beautiful. This one was created using Uformia Software a Functional Representational modeler based on the Grasshopper kernel.83

Images from flex

Whats next. Were hoping for dynamic bracing. What happens if we can not only reach ventilation, but also allow flexion, so that the child is no longer bound rigidly by their brace, but can be a child in it?

More importantly, this then becomes resistance training for their core and abdominal muscles, so, in a sense, the brace becomes a workout device as they live.84

But weve acclimated to this. We think its fine. We dont see the problem, or the damage it causes, since were not looking for it. And without tools that challenge or invite us to think past this, then this becomes all that well ever see of it.

Ive always seen limb loss as a fascinating area. I never set out to 3D print something I set out to explore this as an art form. Because an interesting transformation had recently taken place. We saw Aimee Mullins show us how a double amputee could be the most beautiful woman in the world. And how amputee Oscar Pistorius could run at Olympic speeds. But the leg itself could it become something akin to fashion? Can it live up to the beauty of its context with the human body?

But the ingredients for transforming this into a thing of beauty took some investigation. It needed :

Self ExpressionPersonalization, making it uniqueBeautiful, unlimited by the design or fabrication tools.

And that brought 3D scanning and printing into the story.85

I founded Bespoke on the premise that all prosthetic devices should be like this. They should enhance, not distract. They should beautify, not embarrass.

Medical and prosthetic devices are a part of our cultural landscape. Sometimes we see them as such, sometimes not. Design is what makes the difference.86

WHATS NEXT?97

A 3D scanner capable of capturing the body is now available for $400. This was a very expensive, time consuming process only a few years back when I was begining.98

300300 - clker.com

102

But looking ahead, can you imagine a time when a leg will not only meet its most basic functional needs, but go on to meet the human needs. 105

That one day a product like a prosthetic leg will not only return mechanical functionality to the person, but go beyond that to energize their spirit. When this will be the sports car that some people get to wear. That the same kind of design energy that goes into our motorcycles and cel phones will drive those vital needs of our bodies. 106

109

eNable : crowd-sourced, nimble, philanthropic, distributed manufacturing.

eNable : crowd-sourced, nimble, philanthropic, distributed manufacturing.PEER TO PEER MANUFACTURING

WHATS NEXT?112

Localized, personalized production

Crowd-sourced, philanthropic, nimble, distributed manufacturing.

One day, the wheelchair will be obsolete.126

So when we my CEO Avi Reichental and I happened to meet Amanda and Ekso Bionics, there was a natural fit to be explored. We immediately saw eye to eye on what could take shape, given the technology and commitment. 127

When we spoke with Amanda, this is what she asked for. Its far fetched, but might be something in our future. What if the wheelchair could be replaced with this?128

Or maybe it would look like this? 129

So what if that robot were printed to look something like this?

OK, were not there yet. In fact, were a long ways off. In fact, it may never happen. But thats the vision.

I show you this, because its always vital to start with a vision, and then work back from there. And even though this is farther out there, it gives us a sense for where we are on the timeline, and what tools and skills might be needed to get us from here to there. And in a sense, were moving along quite well. Heres where we are now.130

designed by julien ruillac and will I am

designed by julien ruillac and will I am

Transform the role of the user

So that the cells would act collectively to enable walking

133

So what if that robot were printed to look something like this?

OK, were not there yet. In fact, were a long ways off. In fact, it may never happen. But thats the vision.

I show you this, because its always vital to start with a vision, and then work back from there. And even though this is farther out there, it gives us a sense for where we are on the timeline, and what tools and skills might be needed to get us from here to there. And in a sense, were moving along quite well. Heres where we are now.134

So what if that robot were printed to look something like this?

OK, were not there yet. In fact, were a long ways off. In fact, it may never happen. But thats the vision.

I show you this, because its always vital to start with a vision, and then work back from there. And even though this is farther out there, it gives us a sense for where we are on the timeline, and what tools and skills might be needed to get us from here to there. And in a sense, were moving along quite well. Heres where we are now.135

Heres what we did. We scanned amanda136

Standing, sitting, in the robot and out, in order to really capture her body. Note that the robot depends on Loftstrand crutches. 137

We 3D scanned her arm and wrist, in order to create a perfect crutch, since that has everything to do with her stability. 138

But our goal was to create the parts that connect body to robot as beautifully as possible139

designed by gustavo fricke and scott summit

And lives on the back of the robot.146

148

Thank you.

SCOTT [email protected] 13, 2015