View
451
Download
0
Tags:
Embed Size (px)
DESCRIPTION
Additive manufacturing (AM) offers a few major benefits to biomedical applications. To improve the knowledge on AM possibilities, Sirris is organizing two different masterclasses. The first will address the technology, materials used and applications, with experts in the matter explaining all relevant aspects.
Citation preview
Part 01: General considerations and clinical case studies
Biomedical applications of Additive Manufacturing
Masterclass:
Masterclass part 01: • Entirely dedicated to current and mature industrial
applications • Theory – basic principles, technologies, applications and
software • Case studies and general future applications of AM
Masterclass part 02: • Futuristic applications: bio-printing & organ-printing • More theoretical • Current applications, future perspectives and case studies
Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing 2
11h45: Reception & lunch 12h40: Welcome session – introduction
• Carsten Engel, SIRRIS 13h10: Taking into consideration the technical aspects
• Julien Magnien, SIRRIS 13h50: Taking into consideration the medical aspects
• Bernardo Innocenti, ULB 14H30: From medical images to design of a custom medical
device • Herlien Declerck, Materialise
15h15: Coffee Break (and snow fight)
3 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
15h25: Case study 01 - Practical clinical case study using MIMICS software from Materialise • Bram Lenaerts, Mobelife
16h00: Case study 02 - Clinical support requirement for Additive Manufacturing to be successful: Lessons learned from the Walter Reed Army Medical Center • Stephen Rouse, AM consultant
16h35: Case study 03 - Veterinary case studies – successful AM manufactured bone replacements • Vojislav Petrovic, AIMME
17H10: New features and functions in implants through an innovative design approach and Additive Manufacturing (Laser Beam Melting) • Thomas Töppel, Fraunhofer IWU
17h45: 2nd Coffee Break
4 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
17h50: Future perspectives and business opportunities of Additive Manufacturing. Market overview, latest trends in technologies, applications and materials • Thierry Dormal, SIRRIS
18h20: Networking
5 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Welcome session and general introduction
Biomedical applications of Additive Manufacturing
Masterclass:
7 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Aerospace Automotive Construction products
Contracting & Maintenance Electrical engineering Industrial automation Mechatronical engineering
Information and communication technologies (ICT) Metals & materials Metal processing Mounting & cranes
Plastics & composites Security & defence
8 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Leuven Mechatronics
Technology Coaching
Hasselt Materials Engineering
Production Technology
Charleroi Additive Manufacturing Bio- Manufacturing Platform
Brussels Software Engineering & ICT Technology Coaching
Ghent Materials Engineering
Liège Additive Manufacturing
Materials Engineering Nanomaterials
9 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Case study: Femoral & Total hip implants • Today : Mass fabrication of standard femoral implants (& others)
10 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Yes, it will work. But ….
11 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Next generation pre-operative manufactured implants: • Custom implant manufacture :
• CT-Scan • CAD File of the patient is produced • Engineer + Surgeon 3D implant approved • FEM analysis (when needed) • Custom manufacturing (low cost) • Surgery • Follow up
12 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Medical Additive Manufacturing Software:
• Materialise: Mimics • Materialise: 3matic • Marcam: Autofab • Able Software Corp: 3D Doctor • Medicim: Maxilim • ProEngineer • New: Lenexa: Analyze • New: Brisbane: Anatomics • (…)
[Mimics & 3-matic - Materialise]
13 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Trends in biocompatible materials used in Rapid Prototyping / Manufacturing:
Metals: • Titanium (Ti6Al4V) • Ti-alloys • Stainless steel • Shape memory alloys (Ni-Ti) – in research • Noble materials (Gold) • …
Ceramics: • Hydroxyapatite (HAP) • Zirconium • Tricalcium phosphate (TCP) • Alumina • …
Polymers: • PTFE (Polytetrafluoroethylene) • PMMA (Polymethyl methaacrylate) • PE (Polyethylene) • PEEK • PEKK • … others, too but not implantable
Others: • Hydrogels + Human cells
14 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Leading applications: • Pre-surgical planning:
• Custom implant manufacture
• Physician to physician communication
• Powerful patient presentation tool
• Medical student/resident education
• 3D Surface Scanning/Custom Prosthesis Design
[Z. Corp Medical Modeling Solutions]
[Z. Corp Medical Modeling Solutions]
[Arcam & Objet technology]
[Sirris ADD]
15 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
[Objet]
[Objet] [Objet Connex Eden 500]
“No matter how good our 3-D graphics are, there is nothing like a model in your hands . . .”
Leading applications: • Pre-surgical planning:
• Implant pre-contouring • Screw trajectory • Screw selection/location • Instrument selection • Technique rehearsal
[Objet]
16 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Leading applications: • Pre-surgical planning advantages:
• Significantly reduces O.R. time • Lowers cost • Reduces O.R. team fatigue
• Enhances patient outcomes • Reduces “re-do” procedures • Minimizes size of incisions • Speeds recovery time • Improves anatomical alignment • Enables multiple procedure rehearsals
[Z. Corp Medical Modeling Solutions]
[Case study: The Alfred Hospital, Melbourne, Australia]
17 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Leading applications: • Physician to physician communication • Powerful patient presentation tool • Medical student/resident education • Custom Prosthesis Design • Complex parts manufacturing
[Sirris ADD]
[Sirris ADD] [Sirris ADD] [Sirris ADD]
[Sirris ADD]
[Sirris ADD]
18 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
0,5mm
[Sirris ADD] [Sirris ADD] [Sirris ADD]
[Sirris ADD] [Sirris ADD]
19 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
[Dr J. Poukens - UHasselt]
[Walter Reed Army Medical Center, Washington DC, USA ]
20 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
21 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
[UHasselt, Layerwise, Xilloc, Sirris, CamBioceramics, Orbis Medisch Centrum, Xios, KUL]
22 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Ti6Al4V: E(GPa) = 110 !
23 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Case study: Femoral & Total hip implants • Tomorrow: Custom-fit femoral implants & adapted Young’s modulus
• Patient custom-fit implants • Better distribution of the stresses • Reducing stress-shielding • Reducing micro-motion between bone & sinkage • Surface roughness for strong fixation • Hydroxyapatite coating eased up • Complex biodegradable scaffolds combining HAP & βTCP
+ + [Sirris - ADD]
[Sirris - ADD]
24 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
[Université de Mons, Faculté Polytechnique]
Finger implant (Dr. P. Ledoux, Prof. G. Guerlement UMONS)
25 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
26 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
« Medical Additive Manufacturing & Rapid Prototyping »
« Sirris »
27 Organized by SIRRIS the 12th of March 2013 Masterclass: Biomedical applications of Additive Manufacturing
Carsten ENGEL Biomedical Engineer Additive Manufacturing Department Mail: [email protected] Mobile: +32 498 91 94 50 Skype: Carsten-Engel SIRRIS Rue Auguste Piccard, 20 B-6041 GOSSELIES BELGIUM http://www.sirris.be