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1 Copyright © 2012. Infor. All Rights Reserved. www.infor.com Copyright © 2013. Infor. All Rights Reserved. www.infor.com 1 LN: v10.4 Quality Management, Non-Conformance Report Rollout training Campus Course Code: 02_0021040_EEN0480_ELN July 2014 Stewart Fawcett - Business Analyst, [email protected]

Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

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Page 1: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

1Copyright © 2012. Infor. All Rights Reserved. www.infor.comCopyright © 2013. Infor. All Rights Reserved. www.infor.com 1

LN: v10.4 Quality Management, Non-Conformance Report

Rollout trainingCampus Course Code: 02_0021040_EEN0480_ELN

July 2014

Stewart Fawcett - Business Analyst, [email protected]

Page 2: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

2Copyright © 2012. Infor. All Rights Reserved. www.infor.com

Agenda

• Statement of requirement and solution

• Summary of changes to the Non-Conformance Material Report

• Non-Conformance Report Process overview

• Material non-conformance disposition process

• Solution in LN 10.4 (changes to existing screens)

• Non-Conformance Report generation sessions

• New sessions in LN 10.4

• Summary

Page 3: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

3Copyright © 2012. Infor. All Rights Reserved. www.infor.com

Non-Conformance Reporting

• Requirements

• Customer requests to allow the reporting and disposition of incidences of material and non-material non-compliance against specified requirements

• As part of the planned enhancements there is a requirement to control actual logistical material dispositions processes from the Non-Conforming Material Report

• Customer requests to link the Non-Conforming Material Report with the Service module

• Solution (upgrade to Non-Conformance Report)

• The Non-Conformance Report allows both material and non-material non-conformances to be reported and dispositions to be made (2 separate elements)

• The Non-Conformance Report (material) is integrated with the new warehousing quarantine location and disposition functionality.

• Includes Service order origins in the allowed NCR order origins and allow the creation or linking of Non-Conformance Reports directly from specific service sessions

Page 4: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

4Copyright © 2012. Infor. All Rights Reserved. www.infor.com

Non-Conformance Element

• A Non-Conformance Report is created when a product, process or procedure fails

to comply with the specified standards for that product, process or procedure.

• A Non-Conformance Report can be created as the result of a formal inspection,

audit process or on an “ad-hoc” basis.

• A Non-Conformance Report documents both the failure and the failure resolution.

• Within a manufacturing unit a Non-Conformance can relate specifically to items or

to the people, tools & equipment, procedures, documentation etc. which support

item creation.

Page 5: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

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Summary of Changes to Layout and Content

Order Details

Description

Relevant

Information

Description

Relevant

Information

Responsible

Material

disposition

New item code

Linked to

quarantine and

logistical

disposition

process

Non-material

disposition

User defined

material

disposition code

Material

disposition

additional

information

Non-Material

disposition

additional

information

Incoming waiver

document details

Outgoing waiver

document details

System

maintained

details of

parent/child

relationships

System

maintained log of

status changes

Document

attachments

Material Non-Material Disposition Disposition Text Waiver AttachmentsAdditional

Information

Tab 1 Tab 2 Tab 3 Tab 4 Tab 5 Tab 6 Tab 7

Page 6: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

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Non-Conformance Process Overview

Material Non-Conformance

Element

Non-Conformance

Element

Routing

Decision

Responsible Person Review Board

Disposition

Non-Conformance

Disposition

Material Non-Conformance

Create

Corrective Action Plan

Complete CAP Tasks

Verify and close CAP

Tasks

Verify and close CAP

Create Disposition Orders

(Quarantine)

Verify and close

Disposition Orders

Close

Material Non-Conformance

Complete Disposition

(manual activity)

Close

Non-Conformance

ION

Workflow

Data Warehousing

Non-Conformance Report

Page 7: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

7Copyright © 2012. Infor. All Rights Reserved. www.infor.com

The Material Non-Conformance Disposition Process

Non-ConformanceMaterial

Non-ConformanceMaterial Disposition

Non-Conformance Report

Additional Details

(parent/child)

Material

Non-Conformance

Quarantine

Location

LN Source Orders

Non-Conformance

(Internal)

1

Create / Process /

Close

“Disposition” orders

Page 8: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

8Copyright © 2012. Infor. All Rights Reserved. www.infor.com

The Material Non-Conformance Disposition Process

Non-ConformanceMaterial

Non-ConformanceMaterial Disposition

Non-Conformance Report

Additional Details

(parent/child)

Material

Non-Conformance

Quarantine

Location

LN Source Orders

Non-Conformance

(Internal)

21

Create / Process /

Close

“Disposition” orders

Page 9: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

9Copyright © 2012. Infor. All Rights Reserved. www.infor.com

The Material Non-Conformance Disposition Process

Non-ConformanceMaterial

Non-ConformanceMaterial Disposition

Non-Conformance Report

Additional Details

(parent/child)

Material

Non-Conformance

Quarantine

Location

LN Source Orders

Non-Conformance

(Internal)

21

3

Create / Process /

Close

“Disposition” orders

Page 10: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

10Copyright © 2012. Infor. All Rights Reserved. www.infor.com

The Material Non-Conformance Disposition Process

Non-ConformanceMaterial

Non-ConformanceMaterial Disposition

Non-Conformance Report

Additional Details

(parent/child)

Material

Non-Conformance

Quarantine

Location

LN Source Orders

Non-Conformance

(Internal)

21

3

4

Create / Process /

Close

“Disposition” orders

Page 11: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

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Material NCR – Order Types (Manual)

It is possible to manually create a material non-conformance without an

item or an order origin or from the following order origins:

• Sales; orders and schedules

• Purchase; orders and schedules

• SFC Production

• Warehouse transfers

• Warehouse distribution orders

• Service; orders, maintenance orders, batch repair, calls

Page 12: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

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Material NCR – Generation Sessions

• Inspection Orders

• Warehouse Inspection

• Quarantine Location

• Report Operations Complete

• Blocked Stock

• Stock Point Inventory

• Service Order - (Activity and Material)

• Service Work order - (Activity , Material)

• Service Batch Repair - (Activity , Material)

• Service Supplier Claims

• Service Customer Claims

• Service Call

It is possible to generate a material non-conformance directly

from within the following sessions:

Page 13: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

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Material Non-Conformance Screen

Page 14: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

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Non-Conformance Screen

Page 15: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

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Material Disposition Screen

Page 16: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

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Waiver Screen • BP defaulted from order

Page 17: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

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New Sessions in LN 10.4

• Quality Management Parameters (qmptc0100m000)

• Implement material non-conformance

• Implement non-conformance

• Implement configurable material disposition codes

• Non-Material Disposition Codes (qmncm0106m000)

• User defined code/description for non-material dispositions

• Material Disposition Codes (qmncm0107m000)

• User defined material disposition codes, linked to our pre-defined material disposition types (if selected in parameters)

Page 18: Inforln.com ERP LN 10.3 & 10.4 Quality Management Non-conformance Reporting Differences

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Non-Conformance Reporting - Summary

• The new Non-Conformance Report :

• Reports and dispositions both material and non material non-conformances.

• Is fully integrated with the new quarantine and logistical disposition process.

• Is fully integrated with the Service Module (quarantine process not applicable)