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1Copyright © 2012. Infor. All Rights Reserved. www.infor.comCopyright © 2013. Infor. All Rights Reserved. www.infor.com 1
LN: v10.4 Quality Management, Non-Conformance Report
Rollout trainingCampus Course Code: 02_0021040_EEN0480_ELN
July 2014
Stewart Fawcett - Business Analyst, [email protected]
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Agenda
• Statement of requirement and solution
• Summary of changes to the Non-Conformance Material Report
• Non-Conformance Report Process overview
• Material non-conformance disposition process
• Solution in LN 10.4 (changes to existing screens)
• Non-Conformance Report generation sessions
• New sessions in LN 10.4
• Summary
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Non-Conformance Reporting
• Requirements
• Customer requests to allow the reporting and disposition of incidences of material and non-material non-compliance against specified requirements
• As part of the planned enhancements there is a requirement to control actual logistical material dispositions processes from the Non-Conforming Material Report
• Customer requests to link the Non-Conforming Material Report with the Service module
• Solution (upgrade to Non-Conformance Report)
• The Non-Conformance Report allows both material and non-material non-conformances to be reported and dispositions to be made (2 separate elements)
• The Non-Conformance Report (material) is integrated with the new warehousing quarantine location and disposition functionality.
• Includes Service order origins in the allowed NCR order origins and allow the creation or linking of Non-Conformance Reports directly from specific service sessions
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Non-Conformance Element
• A Non-Conformance Report is created when a product, process or procedure fails
to comply with the specified standards for that product, process or procedure.
• A Non-Conformance Report can be created as the result of a formal inspection,
audit process or on an “ad-hoc” basis.
• A Non-Conformance Report documents both the failure and the failure resolution.
• Within a manufacturing unit a Non-Conformance can relate specifically to items or
to the people, tools & equipment, procedures, documentation etc. which support
item creation.
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Summary of Changes to Layout and Content
Order Details
Description
Relevant
Information
Description
Relevant
Information
Responsible
Material
disposition
New item code
Linked to
quarantine and
logistical
disposition
process
Non-material
disposition
User defined
material
disposition code
Material
disposition
additional
information
Non-Material
disposition
additional
information
Incoming waiver
document details
Outgoing waiver
document details
System
maintained
details of
parent/child
relationships
System
maintained log of
status changes
Document
attachments
Material Non-Material Disposition Disposition Text Waiver AttachmentsAdditional
Information
Tab 1 Tab 2 Tab 3 Tab 4 Tab 5 Tab 6 Tab 7
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Non-Conformance Process Overview
Material Non-Conformance
Element
Non-Conformance
Element
Routing
Decision
Responsible Person Review Board
Disposition
Non-Conformance
Disposition
Material Non-Conformance
Create
Corrective Action Plan
Complete CAP Tasks
Verify and close CAP
Tasks
Verify and close CAP
Create Disposition Orders
(Quarantine)
Verify and close
Disposition Orders
Close
Material Non-Conformance
Complete Disposition
(manual activity)
Close
Non-Conformance
ION
Workflow
Data Warehousing
Non-Conformance Report
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The Material Non-Conformance Disposition Process
Non-ConformanceMaterial
Non-ConformanceMaterial Disposition
Non-Conformance Report
Additional Details
(parent/child)
Material
Non-Conformance
Quarantine
Location
LN Source Orders
Non-Conformance
(Internal)
1
Create / Process /
Close
“Disposition” orders
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The Material Non-Conformance Disposition Process
Non-ConformanceMaterial
Non-ConformanceMaterial Disposition
Non-Conformance Report
Additional Details
(parent/child)
Material
Non-Conformance
Quarantine
Location
LN Source Orders
Non-Conformance
(Internal)
21
Create / Process /
Close
“Disposition” orders
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The Material Non-Conformance Disposition Process
Non-ConformanceMaterial
Non-ConformanceMaterial Disposition
Non-Conformance Report
Additional Details
(parent/child)
Material
Non-Conformance
Quarantine
Location
LN Source Orders
Non-Conformance
(Internal)
21
3
Create / Process /
Close
“Disposition” orders
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The Material Non-Conformance Disposition Process
Non-ConformanceMaterial
Non-ConformanceMaterial Disposition
Non-Conformance Report
Additional Details
(parent/child)
Material
Non-Conformance
Quarantine
Location
LN Source Orders
Non-Conformance
(Internal)
21
3
4
Create / Process /
Close
“Disposition” orders
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Material NCR – Order Types (Manual)
It is possible to manually create a material non-conformance without an
item or an order origin or from the following order origins:
• Sales; orders and schedules
• Purchase; orders and schedules
• SFC Production
• Warehouse transfers
• Warehouse distribution orders
• Service; orders, maintenance orders, batch repair, calls
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Material NCR – Generation Sessions
• Inspection Orders
• Warehouse Inspection
• Quarantine Location
• Report Operations Complete
• Blocked Stock
• Stock Point Inventory
• Service Order - (Activity and Material)
• Service Work order - (Activity , Material)
• Service Batch Repair - (Activity , Material)
• Service Supplier Claims
• Service Customer Claims
• Service Call
It is possible to generate a material non-conformance directly
from within the following sessions:
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Material Non-Conformance Screen
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Non-Conformance Screen
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Material Disposition Screen
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Waiver Screen • BP defaulted from order
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New Sessions in LN 10.4
• Quality Management Parameters (qmptc0100m000)
• Implement material non-conformance
• Implement non-conformance
• Implement configurable material disposition codes
• Non-Material Disposition Codes (qmncm0106m000)
• User defined code/description for non-material dispositions
• Material Disposition Codes (qmncm0107m000)
• User defined material disposition codes, linked to our pre-defined material disposition types (if selected in parameters)
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Non-Conformance Reporting - Summary
• The new Non-Conformance Report :
• Reports and dispositions both material and non material non-conformances.
• Is fully integrated with the new quarantine and logistical disposition process.
• Is fully integrated with the Service Module (quarantine process not applicable)