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Apr 17, 2023Birlasoft-IoT Solution – Generalized Architecture
Birlasoft & Back-end alliances
BIG DATA Cloud Platform
IoT Tools & Dashboard
UI Application
UI 5, HTML 5JAVA, XSJS
O DATA services (JSON, XML)
WEB BROWSER
XS Engine - (SQL, SQL Script, Java Script)
Integration and streaming services
Big Data Processing• Text Search• Graphical Search• Predictive• Geospatial
Views(calculation, Analytical)
Analytical Engine
Rule Engine
Calculation Engine
• Efficiency• Effectiveness• Utilization• Predictive
Maintenance
Convertors
DEVICES MACHINES
Digitizer SCADAPLC/DCS/HMI
Mobilink/Modem
Field Data Concentrator
High – Speed Data Capture System/ Operational Historian
Sensors
Birlasoft IoT is based on Sensor Data Acquisition and Advanced Analytics• Sensor networks open up new opportunities to observe and interact with the physical world around us. • With advances in micro-machinery and easy-to-use microcontroller platforms, the uses of sensors have expanded beyond the more
traditional fields of temperature, pressure or flow measurement
Apr 17, 2023
April 17, 20234
Description Business Challenge Solution Approach
With advances in technology—sophisticated sensor networks, smart meters, deep computing and analytics—we can be smarter about how we manage our planet's water.We can monitor, measure and analyze entire water ecosystems, from rivers and reservoirs to the pumps and pipes in our homes.
• Meeting Production Targets & Demands• High Distribution losses in quantity• High Operation & maintenance complexity & Cost • High Cleaning frequency and associated cost• Reduced life of Assets – High Capital cost• High Transaction of Spare & Inventory management• High specific energy and cost• Recovery payment scheduling and follow-up
1. Flow Management, monitoring and analytics using net loss techniques
2. Survey, calculate/compute and provide consultation on engineering.
3. Build a complete solution of water treatment, distribution, billing, maintenance and operation automation.
Benefits (Tangible / Non-Tangible)
• Supply Loss Reduction: Commercial Losses by churn or turnover.• Reduced development costs of the Network: High utilization of distribution facilities and
stockpile.• Reduce Network Operating Costs: Improving the Efficiency of management failures & Reduced
energy delivered.• Strengthening the Distribution System Reliability: Return for reduced replacement costs = 9 to
13% & Improve Call Centers = 30% reduction.• Virtual Generation: A Utility savings of 5 to 7% anticipating peak demand & Moved to
generation costs are ... Millions of Euros.• Improving the Quality of Service: Regulation of levels of quality service provision & Off line
regulation: self-curable and adaptable.• Smart Metering: Cost savings of the measure: 8 to 12%.
Smart Industrial Water Management
Apr 17, 2023
April 17, 20235
Description Business Challenge Solution Approach
A reliable integrated solution to know the exact path taken by the your fleet / truck with high accuracy to know and control movement of trucks within the pre defined premises.
• Trucks/vehicles enter no entry zone. • Trucks/Vehicles not following correct route.• No real time marking of start-trip and end-trip of
vehicles• Theft of minerals and fuel from vehicles/trucks. • Contractors trucks/vehicles not compliant to site
specific processes and safety.
1. Design and development of hardware and software layers.
2. Creation of Geo Fences with specific processes.
3. Programming to remote shut down of vehicles in case of non compliance.
4. Loading and unloading Weighments are sent to server cloud and compliances are monitored
Benefits (Tangible / Non-Tangible)
• Saving of fuel and reduction in carbon emission: 6-12%• Avoidance of Theft, or risk of theft of expensive fuel and
minerals, if 100 trucks of Zinc ore is considered per day, the savings amounts to around $ 2 M / year
• Safety compliance• Process Compliance
Vehicular Telemetry Solution
Apr 17, 2023
6
DOWN TIME & IDLE TIME ANALYTICS
Shift wise, Daily, Weekly, Monthly, Quarterly and Yearly
Wireless solutionWireless networks on the shop floor are becoming more and more popular and eliminate the need to provide cabling to each machine. If you are moving machines around on the shop floor or expect to add new machines a wireless network can be the best solution. A wireless access point is connected to the existing cabled Ethernet network.
Machine Tool Monitoring
Smart Factory – Machine Tool Monitoring