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OTHER LOCATIONS
USA WorldwideHeadquartersE.H.WachsCompany600KnightsbridgePkwyLincolnshire,Illinois60069USAT:+1.847.537.8800
GULF COAST E.H.WachsCompanyTexasSales/Rental/RepairFacility11050WestLittleYorkBuildingNHouston,Texas77041USAT:+1.713.983.0784
UK WachsLimitedSales/Rental/RepairFacilityUnit4&5NavigationPark(RoadOne)WinsfordCheshireCW73RLUnitedKingdomT:+44(0)7824873769
CANADA WachsCanadaLtd1166GorhamStreetNewmarket,OntarioL3Y8W4CanadaT:+1.905.830.8888
MIDDLE EAST & AFRICA OPERATIONS P.O.Box262543FREEZONESOUTHFZS5ACO6JebelAliFreeZoneUAET:+971.4.8865211
GERMANY E.H.WachsGmbHEuropeanLeaseandServiceCenterJohann-Gutenberg-Strasse3-5D-61273WehrheimGermanyT:+49(0)6081587215
600KnightsbridgePkwyLincolnshire,Illinois60069+1.847.537.8800worldwide+1.847.520.1147fax
- -
800.323.8185www.wachsco.com
E.H. WACHS COMPANY U.S. & CANADA – 800.323.8185 www.wachsco.com�
E.H. WACHS COMPANY U.S. & CANADA – 800.323.8185 www.wachsco.com �
ACCESSORIES
Out-Of-ROund SlideS Spring-loaded slides that track the surface of out-of-round pipe. Also applicable where centering the LSCF is difficult because of limited clearance.
WORm SlideS Heavy duty feed mechanisms for durability when cutting thick-walled pipe.
BRidge Slide End prep accessory for beveling, compound beveling, J preps, and counterboring, available for 12” – 48” LCSFs.
univeRSal COunteRBORe Slide Slide with a form tool attachment for counterboring with any size LCSF. Slide mounts into bevel tool slides and is used to counterbore pipe.
exteRnal-inteRnal CaSing CutteR (eiCC) Accessory kit for performing internal cuts on multi-layered casings, using the LCSF on the outer casing.
thin-Wall mOunt KitS Rounded mounting shoes for snug mounting without deforming thin-walled pipe.
TOOLING
SeveRingSolid HSS and holders with carbide inserts
.1875” and .25” widths (4.76 and 6.35 mm widths)
Bevel
Inside and outside 30 and 37.5 degree tools
Compound Bevel10 x 30 and 10 x 37.5 degree tools
COunteRBORe Slide
Solid HSS tool 4:1 taper
BRidge Slide Tool holders and inserts for counterboring and single-point beveling
• 4:1 taper counterbore • HSS single point • .09375 radius tool
LOW CLEARANCE SPLIT FRAME (LCSF)
14 models are available to cut, bevel and counterbore all pipe from 2” through 48” (ND50 – ND1200) on all wall thicknesses and alloys.
The LCSF is ideal for all types of pipe cutting and end-prepping. The split frame machines can be split in half or ‘broken open’, then bolted back together. This allows them to open and mount around the O.D. of in-line piping, or they can be slipped over open-ended pipe. The LCSF has been engineered to apply precise consistent square cuts and bevels on pipe, tube and casing the first time, every time. Set up and operate the LCSF quickly. Using a split frame is a safe, clean operation that neither affects the metallurgical qualities nor places airborne contaminants into the environment.
GUILLOTINE® PIPE SAWThe four models available, Super C through the Goliath, cold cut 2” through 32” (50.8 mm – 812.8mm) pipe of all materials, as well as solids such as bar stock and rails. With their efficient operation, compact design and ease of setup, these models provide fast, accurate cold cutting of pipe for contractors, water departments, gas companies and refineries, as well as nuclear industry, petrochemical plants, processing, paper and general industry plant maintenance departments.
Super CCuts 2” through 12” (50 mm – 300 mm) (ND50 –ND300) pipe. Cuts solids through 12.75” (324 mm) diameter.
Model dCuts 6” through 18” (152.4 mm – 457.2 mm) (ND150 – ND450) pipe. Cuts solids through 18.625” (473 mm) diameter.
Super dCuts 10” through 24” (254 mm – 609.6 mm) (ND250 – ND600) pipe. Cuts solids through 24.5” (622 mm) diameter.
GolIATH GuIlloTINe®
The Goliath Guillotine has been designed to cold cut 16” through 32” (406 mm – 813 mm) (ND400 – ND800) pipe, multi-casing conductor strings and solids.
GuIlloTINe® Model
pIpe SIZe poWer SourCeS
SuPeR C 2 to 12” O.d. 50.8 to 304.8 mm O.D.
electric, air or hydraulic
mOdel d 6 to 18” O.d. 152.4 to 457.2 mm O.D.
air or hydraulic
SuPeR d 10 to 24” O.d. 254 to 609.6 mm O.D.
air or hydraulic
gOliath 16 to 32” O.d. 406.4 to 812.8 mm O.D.
air or hydraulic
TOOLING
AVAIlABle BlAde TYpeS
Model General use
Thin wall blade
(3/16” max. wall)
Heavy duty wall blade
Carbide tooth blade
Super C x x
model d x x x x
Super d x
goliath x
HEAVY DUTY SPLIT FRAME (HDSF)
The most robust of the split frame line, HDSF’s are built for the heaviest jobs and yet are still field-portable.
Sever, bevel, single point, counterbore or face flanges. This line of machines will fit pipe from 24” and up (ND600) quickly and safely. Out-of-round slides included.
HdSF Model pIpe SIZe
Sf 2436 24 to 36” O.d. 609.6 to 914.4 mm O.D.
Sf 3648 36 to 48” O.d. 914.4 to 1219.2 mm O.D.
Sf 4860 48 to 60” O.d. 1219.2 to 1524 mm O.D.
Sf 6072 60 to 72” O.d. 1524 to 1828.8 mm O.D.
Sf 7284 72 to 84” O.d. 1828.8 to 2133.6 mm O.D.
TOOLING
SeveRing High speed steel .25” widths (6.35 mm widths)
Bevel High speed steel 37.5 degree
Single POint Used with single-point slide and compound bevel or J-prep templates
Standard HSS tooling
lCSF Model
pIpe SIZe
Sf610/3 6 to 10” O.d. 152.4 to 254 mm O.D.
Sf612/3 6 to 12” O.d. 152.4 to 304.8 mm O.D.
Sf814/3 8 to 14” O.d. 203.2 to 355.6 mm O.D.
lCSF Model
pIpe SIZe
Sf204/3 2 to 4” O.d. 50.8 to 101.6 mm O.D.
Sf206/3 2 to 6” O.d. 50.8 to 152.4 mm O.D.
Sf408/3 4 to 8” O.d. 101.6 to 203.2 mm O.D.
lCSF Model
pIpe SIZe
Sf2632/3 26 to 32” O.d. 660.4 to 812.8 mm O.D.
Sf3036/3 30 to 36” O.d. 762 to 914.4 mm O.D.
Sf 36 42 36 to 42” O.d. 914.4 to 1066.8 mm O.D.
Sf 42 48 42 to 48” O.d. 1066.8 to 1219.2 mm O.D.
lCSF Model
pIpe SIZe
Sf1016/3 10 to 16” O.d. 254 to 406.4 mm O.D.
Sf1420/3 14 to 20” O.d. 355.6 to 508 mm O.D.
Sf1824/3 18 to 24” O.d. 457.2 to 609.6 mm O.D.
Sf2228/3 22 to 28” O.d. 558.8 to 711.2 mm O.D.
E.H. WACHS COMPANY U.S. & CANADA – 800.323.8185 www.wachsco.com�
E.H. WACHS COMPANY U.S. & CANADA – 800.323.8185 www.wachsco.com �
TOOLING
BeVel BlAdeS
Blade diameter Angle Bevel Cut
5” & 6” (127 mm & 152.4 mm)
30 degree Left (inside)
5” & 6” (127 mm & 152.4 mm)
30 degree Right (outside)
5” & 6” (127 mm & 152.4 mm)
37 1/2 degree Left (inside)
5” & 6” (127 mm & 152.4 mm)
37 1/2 degree Right (outside)
TRAV-L-CUTTERTM
The Wachs Trav-L-CutterTM is a portable milling machine for severing and beveling all machinable pipe materials, wall thicknesses and sizes from 6” (ND150) and up. Secured to the pipe by a special tensioning chain, the Trav-L-CutterTM drives itself around the pipe as it mills.
FAST ANd ACCurATe Wachs special milling cutters remove 3/16” (4.8 mm) of metal while cutting, leaving the pipe ends with a smooth, machined finish.
The flexible tensioning chain feed system accommodates out-of-round conditions while providing positive drive under field conditions.
By using an optional guide track and special guide track wheels, accuracy of 0.005” / 0.13 mm can be maintained even in zero visibility situations on all pipe sizes. This cutting method facilitates section removal in the field where new sections can be easily dropped into place.
The Trav-L-Cutter has weld bevel capabilities of a standard 30º & 37.5º.(Call factory for custom tools).
Model ePneumatic
Model HeHydraulic
ACCESSORIES
guide tRaCK Install around the pipe circumference for precise, square cutting on vertical and / or large diameter pipes. Includes Trav-L-Cutter guide wheels for tracking. Available in 6” to 60” O.D. pipe sizes.
LPM/SOCkET WELD REMOVAL SYSTEM
The low profile split frame machine utilizes either a collet or a versatile four-leg clamping system that automatically centers and squares the machine on the pipe. Radial or axial cutting slides remove welds on fittings without violating the parent material.
Setting up for a cut is incredibly quick and easy. Either a pneumatic or electric drive is available.
In addition the LPM Split Frame series offers a super-lightweight low profile/low clearance split frame for severing, beveling and counter boring 2” through 8” (ND50 – 200) pipe or tube for all pipe schedules.
Model pIpe SIZe poWer SourCeS
lPm 2 3/4” – 2” O.d. 19.05 mm – 50.8 mm O.D.
air
lPm 2 1/2 3/4” – 2 1/2” O.d. 19.05 mm – 63.5 mm O.D.
air
lPm 3 1” – 3” O.d. 25.4 mm – 76.2 mm O.D.
air
lPm 4 2” – 4” O.d. 50.8 mm – 101.6 mm O.D.
air
lPm 5 3” – 5” O.d. 76.2 mm – 127 mm O.D.
air
lPm 6 4” – 6” O.d. 101.6 mm – 152.4 mm O.D.
air
lPm 8 7” – 8” O.d. 177.8 mm – 203.2 mm O.D.
air
SW 1 * 1/2” – 1” 12.7 mm – 25.4 mm O.D.
air or electric
SW 2 * 3/4” – 2” 19.05 mm – 50.8 mm O.D.
air or electric
* Comes with axial or radial slide based on application.
ACCESSORIESCOLLET Collet sizes from .5 to 8”. Custom sizes available upon request. Aids in weld prep.
TOOLINGSeveRing Solid HSS and
holders with carbide inserts
.1875” and .25” widths (4.76 mm and 6.35 mm widths)
Bevel Inside and outside 30 and 37.5 degree tools
Compound Bevel 10 x 30 and 10 x 37.5 degree tools
COunteRBORe Slide
Solid HSS tool 4:1 taper
MoST orderS SHIp SAMe dAY
1.847.537.8800
24-Hour eMerGeNCY reSpoNSe PRimaRy: +1.847.537.8800 WaChS utility PROduCtS: +1.847.537.8800 WaChS SuBSea/hOuStOn: +1.713.306.0350 euROPe: +44 (0) 7771.521.437 uK: +44 (0) 7824.484.368 middle eaSt: +971.50.558.3189 latin ameRiCa: +1.224.612.4036 aSia/PaCifiC: +82.10.4705.1243 Canada: +1.416.564.4959
SlITTING BlAdeS
HSS Slitting Saw Blade 6 – 8” (152.4 – 203.2 mm)
Carbide Tipped Saw Blade 6 – 8” (152.4 – 203.2 mm)
Hi Grain Carbide Tipped Saw Blade 6 – 8” (152.4 – 203.2 mm)
E.H. WACHS COMPANY U.S. & CANADA – 800.323.8185 www.wachsco.com�
E.H. WACHS COMPANY U.S. & CANADA – 800.323.8185 www.wachsco.com �
HIGH PURITYIn industries such as semiconductor, aerospace, biotechnology, food, dairy and pharmaceutical, where precision welds are required, Wachs Tube Cutting and End Finishing Machines are indispensable for construction and service projects.
Tl 2.0 & 4.0 TuBe lATHeWachs portable electric TL 2.0 and TL 4.0 Tube Lathes are designed for “Clean Room” fabrication and maintenance of high purity tubing systems. The lathe cutting action removes material in ribbons to minimize particulate contamination. The TL 2.0 cuts tubing from 0.5” through 2” O.D. (12.7 mm – 51 mm). The TL 4.0 cuts tubing from 2” through 4” O.D. (51 mm – 102 mm).
TSe 1.0 TuBe SquArING MACHINeA lightweight, handheld or bench-mounted tool designed to precision machine square, burr-free faces on tubing from 0.25” through 1” O.D. (6.4 mm – 25.4 mm).
FSe TuBe ANd FITTINGSquArING MACHINeEasily does square, burr-free end preps and fittings on tubing from 0.125” through 1” O.D. (3.2 mm – 25.4 mm).
TFS TuBe ANd FITTING FACING MACHINeA portable electric tool for square, burr-free end preparation of tubes, fittings, elbows, ferrules and thin wall pipe from 0.5” through 4.5” O.D. (12.7 mm – 114 mm) up to 0.12” (3 mm) wall thickness.
ACCESSORIES
thin-Wall mOunt KitS Collet mounting system for clamping in thin-walled pipe without deforming it.
TOOLING
faCing Standard and insert , HSS & carbide
• Low and high range • 2 sided inserts
Beveling Standard and carbide • 30 degree, 37.5 degree, 20 degree J-bevel
• 10 x 37.5 degree.
COunteRBORe I.D. deburring tools 3:1 counterbore/facing tools, 4:1 taper counterbore
END PREP MACHINESEasy handling, setup and operation for light and heavy wall pipe, tube or casing. Extremely versatile and portable, the SDB End Prep Line provides maximum power and performance. Fast, precise, on-site facing, compound beveling, counter-boring in tight places. No other machine line performs as many different jobs as the SDBs.
SdB 103/3Face, bevel and counter-bore simultaneously on carbon, stainless and high alloy steels. Machine boiler tubes, heavy wall pipe and thick wall tubing. Prep elbows and face flanges using only one machine. Fast, accurate weld preps on pipe and tube from 0.875” I.D. through 4.5” O.D. (22.2 mm – 114 mm) and flanges 2” I.D. (50.8 mm) through 6” O.D. (152.4 mm). Available in air or electric.
SdB 206/2Bevel, counter-bore, face and multi-angle bevel pipe and tube from 1.91” I.D. through 6.625” O.D. (48.5 mm – 168 mm) and flanges from 3” I.D. through 13” O.D. (76.2 mm – 330.2 mm), regardless of material wall thickness. Only a 2.25” (57 mm) radial clearance is required. Available in air, electric or hydraulic.
SdB 412/2 Heavy-duty and compact. Designed to face, bevel, compound bevel and counter bore 3.80” I.D. through 12.02” O.D. (96.5 mm – 305.3 mm) pipe or tube, up to 1.125” (29 mm) wall thickness and flanges 4” I.D. through 24” O.D (101.6 mm through 609.6 mm). Available in air, electric or hydraulic.
ep-3The mandrel and chuck assembly mounts quickly to the pipe I.D. and is completely self-centering. One person can set up, operate and prep 6” – 36” heavy wall pipe. Available in air or hydraulic.
Tq 1.0 TuBe Weld SAMplING MACHINeThe TQ 1.0 is a small-diameter two-axis cutoff saw designed for weld sampling of all alloys of steel tube.
TC 4.5 TuBe CuToFF SAWFor fast, ready-to-weld cuts on any length of tube or pipe 0.5” through 4.5” O.D. (12.7 mm – 114 mm), the TC 4.5 portable bench-mounted tube cut off saw is the answer.
Model poWer SourCeS
tl 2.0 & 4.0 110v or 220v
tSe 1.0 110v, 220v, or 12v battery
fSe 110v, 220v, or 12v battery
tfS 110v or 220v
tQ 1.0 110v or 220v
tC 4.5 110v or 220v
ACCESSORIES
tl 2.0 Shoe size .25 to 2” OD clamp shoe sets
tl 4.0 Shoe size 1.0 to 4” OD clamp shoe sets
BENCH STAND Support for table mounting TL 2.0, TL 4.0, TSE 1.0, FSE and TFS.
tfS Squaring machine sets for 2.5 model, 4.5 model and 2.5 / 4.5 combo model; 2.5 shoe sets in .5 to 2.5”; 4.5 shoe sets in 2.88 to 4.5”
CAll
+1.847.537.8800
E.H. WACHS COMPANY U.S. & CANADA – 800.323.8185 www.wachsco.com�
E.H. WACHS COMPANY U.S. & CANADA – 800.323.8185 www.wachsco.com �
FLANGE FACING SYSTEMS
FF 206 Cuts lathe quality surface finishes on flat and raised face flanges in minutes. (Record Groove, RMS 500, 250, 125 & 63) These quick set-up lightweight and compact machines also convert to powerful beveling systems.
FF 313Flange facing machine for facing raised and flat face flanges from 3” I.D. through 13” O.D. (76.2 mm I.D. through 330.2 mm O.D.).
FF 424Flange facing machine for facing raised and flat face flanges from 4” I.D. through 24” O.D. (101.6 mm I.D. through 609.4 mm O.D.).
Model pIpe SIZe poWer SourCeS
ff 206 2” i.d. to 6” O.d. 50.8 mm I.D. to 152.4 mm O.D.
air or electric
ff 313 3” i.d. to 13” O.d. 76.2 mm I.D. to 330.2 mm O.D.
air, electric or hydraulic
ff 424 4” i.d. to 24” O.d. 101.6 mm I.D. to 609.6 mm O.D.
air, electric or hydraulic
TOOLING
flange faCing
Kits including low-range and high-range holders with insert tooling. Complete flange facing kits
• Low range holder • High range holder • Tool inserts
SINGle poINT HeAVY WAll pIpe
BOILER MAINTENANCE This line of portable boiler tube beveling and cutting tools delivers maximum power and offers reduced size and weight.
SB BeVelerWeld prepare tube and pipe from 0.69” I.D. through 2.25” O.D. (17.5 mm to 57.2 mm) up to 0.375” (9.5 mm) wall. Available in pneumatic or electric.
MB BeVelerWeld prepare tube and pipe from 1.0” I.D. through 3.5” O.D. (25.4 mm to 88.9 mm) up to 0.425” (11 mm) wall. Available in pneumatic or electric.
lB BeVelerCounter-bore, bevel and face pipe and tube for weld preparation. 1.250” I.D. through 4.5” O.D. (31.8 mm to 114.3 mm) up to 0.5” (13 mm) wall. Available in pneumatic or electric.
CB BeVelerThe CB beveling machine preps in-place tube sheets and is designed for single tube replacement wall. Up to .375” (9.5 mm) wall. Available in pneumatic.
pANel pro AIr poWered pANel SAWThe first choice for cutting boiler tube panel and membrane removal. Faster and safer than torch cutting. (no heat affected zone). Eliminates the need for further rework before end prepping.
Model pIpe SIZe poWer SourCeS
SB BeveleR * 0.69” i.d. to 2.25” O.d. 17.52 mm I.D. to 57.15 mm O.D.
air or electric
mB BeveleR 1.0” i.d. to 3.25” O.d. 25.4 mm I.D. to 82.55 mm O.D.
air or electric
lB BeveleR * 1.16” i.d. to 4.5” O.d. 29.464 mm I.D. to 114.3 mm O.D.
air or electric
CB BeveleR * .5” O.d. to 2.38” O.d. 12.7 mm O.D. to 60.452 mm O.D.
air
Panel PRO aiR POWeRed Panel SaW
13.5” Radial clearance 342.9 mm Radial clearance
ACCESSORIES
ExTENDER KIT Model: MB and LB models
TRACK ASSEMBLY Model: Panel Pro
WELD TABS Model: Panel Pro
TOOLING
faCing Form tools for square facing of pipe and tube
• Standard • High range • Wedge style • Carbide tip
Beveling Standard and reverse • 37.5 degree bevels• 20 degree, .09375
radius “J” bevel
COunteRBORe Reverse angle and taper • 37.5 degree reverse • 3:1 taper• Low, medium and high
range deburring
SINGle poINT HeAVY WAll pIpe
* Some models available in electric. Consult with factory.
E.H. WACHS COMPANY U.S. & CANADA – 800.323.8185 www.wachsco.com10
VALVE TURNERSpoW-r-drIVe 2™
The POW-R-DRIVE 2™ handheld exerciser offers increased productivity, operator safety and valve protection. It’s perfect for hard to reach valves, valve exercising and fast shut downs, delivering controlled power to operate valves 6” (ND600) and up.
It’s lightweight, more powerful than any other machine of its kind and sets up in seconds, requiring only one person to operate.
rS-2™
The RS-2™ Portable Valve Operator for rising and non-rising stem valves delivers up to 800 lb-ft torque (185 Nm) and up to 55 rpm for fast, reliable opening and closing of water, wastewater, pipeline and petro-chemical valves.
The RS-2™ operates valves from 6” – 60” (ND150-1500) and is available in hydraulic, pneumatic or electric drive.
No matter where you are you have immediate access to:
• Equipment support and services
• Machining technicians
• Training technicians
• Custom tooling experts
SEND-A-TECH
E.H. WACHS COMPANY U.S. & CANADA – 800.323.8185 www.wachsco.com 11
POWER UNITSGASolINe CArT MouNT
9 to 11 HP • 8 to 10 GPM (30 L / min to 38 L / min) Rated for 1500 PSI (103 bar)
oFFSHore poWer uNIT20 HP • 15 GPM (L / min)
With its small footprint and rugged, skid mounted construction, the HCM-OD offers plenty of power without crowding deck space. This unit has a pneumatic starter and no electric components, making it the perfect choice for offshore operation of Wachs pipe and casing cutting machines or other hydraulic equipment. Rated for 1500 PSI (103 bar)
CArT MouNT dIeSel or GASolINe eNGINe
16 to 19 HP • 10 to 14 GPM (38 L / min to 53 L / min) Rated for 1500 PSI (103 bar)
eleCTrIC CArT MouNT10 to 15 HP • 220 V to 440 V • 8 to 15 GPM (30 L / min to 57 L / min) Rated for 1500 PSI (103 bar)
Model Hpu-1520 HP • 15 GPM (57 L / min)
The HPU-15 is the right choice for power plants, fabrication shops and remote contractor sites where a smooth, continuous power source is needed to operate Wachs hydraulic machinery as well as other types of hydraulic equipment. Rated for 1500 PSI (103 bar)
WACHS equIpMeNT IS AVAIlABle ANYWHere IN THe World
+1.847.537.8800
WACHS PROVIDES TRAINING, SUPERVISION AND EqUIPMENT MAINTENANCE
24-Hour eMerGeNCY reSpoNSe PRimaRy: +1.847.537.8800 WaChS utility PROduCtS: +1.847.537.8800 WaChS SuBSea/hOuStOn: +1.713.306.0350 euROPe: +44 (0) 7771.521.437 uK: +44 (0) 7824.484.368 middle eaSt: +971.50.558.3189 latin ameRiCa: +1.224.612.4036 aSia/PaCifiC: +82.10.4705.1243 Canada: +1.416.564.4959