Sifting and security Palamatic Process

Sifting & Security

EQUIPMENT

SIFT

SEGREGATE

SIEVE

PROTECT

Powder Handling Solut ions

CONTENT

01

I 02

I 04 Technical specifications

Layout 06

Ultrasonic system, deblinding sliders and balls 08

Quick disassembly 09

Inline into pneumatic conveying

Implementations - Case studies

I 14

I 16

Technical specifications

Layout

I 20

Technical specifications 20

Plans 22

Inline into pneumatic conveying

I 26

Magnetic separator 27

Gravity metal detector 28

I 30

I 32

EXISTESUR

MESURE

Means that the equipment can be installed in ATEX zone

Means that design and options can be customised

Means that the equipment is available for testing at PALAMATIC PROCESS

Sieves Range

Vibratory sieveGSC 450 - GSC 600 - GSC 900

The GYRATOR vibratory sieve

controls and protects your produc-

tion line

Page 4

02

EXISTESUR

MESURE

03www.palamaticprocess.fr/machines-industrielles/big-bag/vidange-big-bagVidéos & plans téléchargeables en ligne

www.palamaticprocess.com/powder-machine/sieve-machineDownloadable videos & plans on our website

Centrifugal sieveRS 200 - RS 300 - RS 400

The main goal of the centrifugal sieve ROTARY is

to eliminate foreign bodies, to reduce clogging and

make granulometric separation

Page 20

I Machines protection

Elimination of foreign bodies

Grain size separation of materials received in bulk or in sacks

Clogging elimination

Mild steel, 304L and 316L stainless steel manufacturing

Rates from 1 to 70 t./h.

CENTRIFUGAL SIEVE

The product is entered into the barrel through a screw conveyor

that regulates the flow to the sieving room. A rotating shaft with

shutters spreads the product on the walls of the cylindrical sie

ved meshes by applying centrifugal force. The sieved product will

pass through the mesh and the foreign bodies, instead, are trap

the impact of the powder, the sieve grid vibrates to accelerate and

reduce the risk of clogging.

I

VIBRATORY SIEVE

The sieving operation is realized by vibrating motors set up on the

side of the machine.

The feeding is ensured by the superior central flange connected

by the flexible fitting.

The agglomerates are broken and the foreign bodies are elimi

nated.

The mesh screen is available in stainless steel or nylon and in

wide range of sizes to suit the exact needs of the customer and to

each material specificity.

Vibratory Centrifugal

INUDSTRIES SECTORS

Food & Feed

Chemical

Fine Chemical

Mineral and building industries

Water treatment and flue gas

x

F Comparative of 2 technologies

RATES*

xxx

xx

xxx

Middle

until 6.5 t./h.

High

until 70 t./h.

* These rates are obtained with a screen of 2 mm.

OPTIONS AVAILABLES yes no

04

Advantages

F Tool-free quick release

clamping

assembly

I

Sanitary design

Clean In Place (CIP)

Robust manufacturing and high quality

Save money solution and durability

Mild steel, 304L and 316L stainless steel

EXISTESUR

MESURE

05

The powder screening provides a high a protection of your machines by eliminating foreign bodies and agglomerates and guarantees the quality of your production. The vibratory sieves

from the materials reception untill the end of the process They can be implemented easily on a new or existing production line. Our screeners can be cleaned, assemblied and dismantled

F No retention area, easy

cleaning for a minimal maintenance

F Easy change of the mesh

screen

F Possibility to implant it on

pneumatic conveying pipe

Ultrasonic system

Multi-plane

Options

See all the options

in pages

14 - 15

Vibratory sievesRange of vibratory sieves

adjustable

Clamp

Cover of the sieve

Inspection hatch

www.palamaticprocess.com/powder-machine/sieve-machine/vibratory-screenerDownloadable videos & plans on our website

Hygiene of the final products is the main problematic for the processes.

The treatment of the foreign bodies, at the beginning and at the end of the production process, is become a standard in

every industry with high added value.

production line by providing a clean material, without clods and foreign

bodies and protects your process from potentials mechanical damages.

These screeners is destinated to food, pharmaceutical, chemical and synthetic industries and guarantees a very high

qualitative final product. It can feed directly a pneumatic conveying line or use gravity.

Ø of the mesh in mm. 730

Heigh in mm.

200

Size in mm. Rates in t./h.*

1 0,7

2 2

4 8 20

Vib

rato

ry S

ieve

s

06 07

I I

I

www.palamaticprocess.com/powder-machine/sieve-machine/vibratory-screenerDownloadable videos & plans on our websitePlans téléchargeables sur www.palamaticprocess.fr

EXISTESUR

MESURE

3 standard models:GSC 450 - GSC 600 - GSC 900

I

Vibratory sieves

06téléchargeables sur www.palamaticprocess.fr

Vib

rato

ry S

ieve

sLayout

08 09

I

I

I


EXISTESUR

MESURE

Ultrasonic system Deblinding sliders and balls

Quick disassemblyVibratory sieves

welded mesh

The vibratory sieve design avoids any retention areas and improves the effiiency of the treatment of the material without

any loss of material.

The clamping sysem allows a simple and quick assembly, disassembly and cleaning of the entire machine.

The use of ultrasonic option eliminates clogging or blinding of wire mesh and allows a better the passage of fluids through the mesh screen.

thin grids, thanks to the setting up of a variable generator or sliders for a dispersion of sound waves.

F The vibration of the screener allows plastic rings to move continuously across a perforated stainless steel plate, shearing fibers and scraping away grummy materials.

tion spout

opposing exterior sidewalls of the unit.

offers unclogging solutions to oversome the problem with those difficult products.

F The balls bounces off of the support screen and tap the top screen dislodging particles or fibers that tend to blind the screen and reduce screening area. The balls bounce and amplify the vibration of the sieve.

F

sembly of frames thorough wash down, inspection

screeners make them suitable for numerous applications and industries where the cleaning and the cross contaminations are very important.

re 09

Vib

rato

ry S

ieve

s


Vibratory sievesEXISTESUR

MESURE

1110

F

F

F

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F

I

[+] Advantages

F Implementation at floor level

F Small foot print

F Throughputs optimized

F

conveying lines. The product arrival is expected front of the mesh screen sieve. This configuration improves the sieving thanks to the impact generated. The waste flanges are still possible with the setting up of controlled valves.The sieve can be used on dense phase pressure or vacuum conveying system.

I

The pneumatic conveying pipeline is directly implemented upstream the filling machine of

departure point.

red toward the vibratory sieve and the big bags loading station via a dense phase pressure

This implementation eliminates contaminants and cloggings from the production which are created during the liquid introduction phase.

At the exit point of the spray tower, the vibratory sieve ensures the spray quality. This configuration offers a sieving with high rates of fat (26%).

Once the tanker full of bulk materials is received, the operator connects the flexible spout on the vibratory sieve. This configuration controls the quality of the batch and to fill the silo with a material free of contaminants.

Case studies The sieves can be used for direct inline installation into pneumatic conveying pipeline to guarantee

The robust and enclosed construction of the sieve enables this configuration and prevent the loss

of the material sample. Vib

rato

ry S

ieve

sinline into pneumatic conveying lines

Examples of implementationsEXISTESUR

MESURE

13www.palamaticprocess.com/powder-machine/sieve-machine/vibratory-screenerDownloadable videos & plans on our website12

F

F

F

Customer: Aroma specialist destinated to domestical animals food

Products:

Goals:

increase productivity while insuring an optimal containment.

PALAMATIC PROCESS equipment:

and magnetic control.

Customer: Company from the food industry manufacturing chocolates, confectionary products, condiments, seasonings

Products: Cacao powder

Goals: The company wanted a system to manually open and di

charge sacks containing powder materials or granulates in a dustless

environment.


dust collector and cyclone of pneumatic transfer.

Customer: Company specialized on beets, cane and cereals sugar

processing

Product:

Goals: To contain the raw materials without any grain size damage

PALAMATIC PROCESS equipments:

Conveyor and pallets unstacket, pneumatic conveying with explo

sive vent onto cyclofilter, vibratory sieve and magnetic detector

load station.

F

F

F

Customer: nated to the food industry

Product: Cacao

Goals: To insure the engines feeding.


Customer:

Products:

Goals: To improve the process productivity.

PALAMATIC PROCESS equipement:

conveying system by aspiration, big bags load and unloading sta

tions.

Customer: Chemical industry

Products:

Goals:

contaminants after passing through the automatic

big bags discharge station.

Specifications:


A confined big bags discharge station to feed the vibratory sieve with

a conveying screw.

14 15www.palamaticprocess.com/powder-machine/sieve-machineDownloadable videos & plans on our website

F For a sealed connection to the screener.

inlet in a static or dynamic way. The sleeve can be mounted inline, on an offset position or a movable part.

F This opening enables the screener inspection and cleaning.The sieve makes part of the feeding hopper and is equipped with an inspection hatch to control and clean in a easy and secured way.

F To avoid the clogging of particles into the sieve meshes.The ultrasonic system is an option allowing sifting of powders at high rates with no screen blinding.

F To use deblinding balls.The sieve is composed by two decks with a superior and inferior mesh screen. The size of the inferior mesh

screen.

F To facilitate the sieve manutention.The lifting crank optimizes the ergonomic and the handling of the sieve by only one operator.

OPTIONS Vibratory Sieve

F Mise en place de piquage clamp ou SMS pour l’implantation de buses de lavage. The mesh screens of the sieve can be dismantled for an easy cleaning process.

F To collect the scraps and foreign bodies.The side discharge spout receives all the oversized particles.

F To stop the foreign objects and eliminate cloggings.

adapted to the product and to the grain size desired. The mesh screen mounting is an easy operation thanks to the flanges double seals. The fixation is made by clamps.

F Mechanical anti-blinding system to dislodge materials of the screen.

to prevent screen blinding.

F The manufacturing materials are adapted to specificities of your process and your pro

16 17

Gloves

Vacuum sacks lifter

Options

See all our options on

pages 18-19

Sackti p® Hygienic : manual bag dump station Integrated sieve

Advantages

F Customized and inter-

changeable screen mesh

F Gas cylinder to optimize the ergonomics and to support the door

F (1) Mirror polish finish -

(2) Rounded corners

F Vibratory motor to improve the amplitude and intensity of the screen. These settings are adjustable depending on the flowability of the material and the mesh

I

I

Standard model SH 800Possibility of customization I

Structure and parts in contact with the material:

Access door: plexiglass, antistatic lexan, tempered laminated glassSealing:

Finishes: customized RAL, peening, electropolishing

Easy access to the sifter including the screen mesh. Its design allows operators to clean and replace

the screen mesh in seconds.

. Quality of your production

Integrated sieve: protection against foreign bodies for a production without any impurities.

Solution for hygienical process F

AVAILABLE

CUSTOM

MADE

www.palamaticprocess.com/powder-machine/sack-solutions/manual-sack-opening-systems

Downloadable videos & plans on our website

Rate:

Objective: protection

Sac

ktip

® H

ygie

nic

18 19

I I

I I

Standard model: SH 800

www.palamaticprocess.com/powder-machine/sack-solutions/manual-sack-opening-systems

Downloadable videos & plans on our website

Integrated sieve

Plans downloadable on www.palamaticprocess.com

Sac

ktip

® H

ygie

nic

Sackti p® Hygienic: manual bag dump station

20

Advantages

F Small footprint

I

Completely sealed

Operates quietly, no vibration

The mesh screen can be changed in less than two minutes

High throughput

Continuous operation

Low energy consumption

Application on a process, possibility of implementation on the pneumatic conveying line

Economic price

EXISTESUR

MESURE

21

F Feeding screw under the

inlet channel

F Screen dis-assembly F Access door

Disassembly guide

Mild steel, 304 L/316L

stainless steel manufac-

turing

Options

Centrifugal sieves range

www.palamaticprocess.com/powder-machine/sieve-machine/centrifugal-screenerDownloadable videos & plans on our website

jects, reduce cloggings and make a granulometric separation of products received in sacks or in bulk.

without cloggings, free of contaminants and protects your line of production from potential mechanical damages. This sieve is the perfect solution to obtain a end product of high quality and suitable for feed and food, pharmaceutical, chemical or even synthetic industries.

Central hopper

Models RS 200 RS 300

Ø of the mesh in mm. 200 300

High in mm.

270

Size in mm. Rates in t./h.*

RS 200 RS 300

0,2 2,67

0,6 8

0,8

20

2

3 27

29

Centrifugal sieves

from powders and granulates. A paddle assembly rotates at high speed inside a stationary cylindrical

screen, causing the material to be passed through the static screen by centrifugal action. The waste

material are ejected toward the outlet located at the end of the screen basket. Our centrifugal sieves

guarantee high sanitation standards and the respect of the quality of handled products.

Cen

trifu

gal S

ieve

s

22 23

I I

I

www.palamaticprocess.com/powder-machine/sieve-machine/centrifugal-screenerDownloadable videos & plans on our websitePlans téléchargeables sur www.palamaticprocess.fr

EXISTESUR

MESURE

3 standard models:RS 200 - RS 300 - RS 400

I

Centrifugal sieves

336

DN 300

944

654

Ø 320

Ø 220

1530

DN 200

Ø 320

Ø 220

1696

350

DN 300

DN 300

1034

659

362

DN 300

1034

666

Ø 320

Ø 220

1708

DN 300

The design of the machine has been developped for a quick and assisted disassembling for an easy access to the sieve screen.The unit of the guiding integrated allows a daily inspection.

Models RS 200


High in mm.

Models RS 300


High in mm.

270

Models

Ø of the mesh in mm.

High in mm.

Cen

trifu

gal S

ieve

sLayout

24 25www.palamaticprocess.com/powder-machine/sieve-machine/centrifugal-screenerDownloadable videos & plans on our website

EXISTESUR

MESURECentrifugal sieves I I

I

The centrifugal sieve design is totally enclosed and resistant to the pressure of the pneumatic conveying.The implementation of the screener on a conveying line involves a very low lost of charge.The horizontal centrifugal sifter construction can be mounted at floor level and insure an easy access to the equipment.

The basket is very easy to remove for cleaning or mesh change. The easy and quick access is revelant for operators in order

l i / d hi / i hi / if l

I

Company:

Product: Sawdust

Application: Sawdust sieving before the product arrival in the grinder to get a product free

of contaminants.

Implementation: In the outlet of the big bags discharge station, the screener feeds the

grinder loading screw.

Company: Spices

Products: aprika, curry, pimento

Application: Sieving operation for security before conditioning.

Implementation: In the container outlet.

Company:

Product:

Application:

Implementation:

Company:

Products: Sugar, mesh screening 2 mm.

Application:

icing sugar production).

Implantation : In the sack emptying outlet.

inline into pneumatic conveying lines


EXISTESUR

MESURE

By magnetic bars

Static (1 or 2 grids) The magnetic single grid boxed is designed to stop ferrous

particles present in the product flow. It works by keeping the

magnets are configured for an easy maintenance.

The section can be square or circular.

The separator stainless steel box, with two magnetic grids

placed underneath each other, provides the same advantages

than the single magnetic grid but it is more effective with its

special layout and improves the product quality and limits the

number of cleaning interventions.

I

Rotative gridThe rotative magnetic bars enable the detection of all types of

ferrous materials to provide a clean product as well as protect

your production line. The rods are arranged in a circle which

rotates gently agitating the product and maintaining flow.+

Inline magnetInline magnet is designed for separation from material with

parator with magnetic grates could clog and where materials

are conveyed in pipeline system. It guarantees the optimal

dental ferrous objects.

The magnetic bars helps to wipe out the problem of ferrous contamination improving pro

duct quality in numerous industries working with flour, powders, plastic granulates, sawdust

etc. These bars are positioned at the heart of the product flow and firmly holds the ferrous

particles onto its bars.

Magnetic separator

[+] Advantages

F Detection and captation at the the entry point to:

F Detection at the exit process for:

F Cleaning process by

opening magnet plates

which enables direct

access to the interior of

magnetic separator

The hygienic regulations require very high rules of quality. The magnetic separator system is ideal to attract instantly ferrous particles, weakly magnetized or very fine size, and securely holds them onto its bars, keeping unwanted material out of the final product.

companies to protect the equipment and the productions.

Mag

netic

Sep

arat

or


EXISTESUR

MESURE

Big bags loading system of chocolate balls equip-

ped with gravity metal detector with suspended

ejector

F

F

F

F

bag loading station. The product conditionned is free of

contaminants. The control is made by removing a quarter

turn.

high throughput as well as guarantees the quality of the product.

The rotary solution is the guarantee of the passage for difficult materials.

pipeline. To facilitate the daily control of the production, a magnetic drawer is installed under

the rotaty valve transfer giving access to the magnets. The mechanical design of the drawer

ensures a high resistance to the pressure.

The magnetic bars, installed on the pneumatic conveying line, control the products coming

from various loading points. This configuration optimises the investment cost and minimizes

[+] Advantages

F An excellent detection power of ferrous particles, a resistance to maximum interference and a high reliability.

F

ture compensation.

F

duration of ejection to the desired values.

Gravity metal detector Magnetic separator

F Magnetic detector with ejector onto conditioning cardboards line

Case studies

This gravity detector is custom manufactured to suit any gravity application. This system is ideal to

or bulk materials pass through the metal detector, the small ferrous contaminants are immedialty

separated from the flowing product. The equipment can be equipped by an automatic waste flange

system. It is the optimal solution to control cacao, coffee, sugar, aromas, fruits and dry vegetables,

flour, rice, chemical and plastic granulates.

Détecteur

Éjection

Produit vierge


EXISTESUR

MESURESamplers

The sampler removes a representative sample from the whole cross section of the material and keeps it confined without any contact with the air.The confined collection of the material guarantees the operators security.

F

F

F

I

I

F Screw sampler F Piston sampler

The end of the screw is situated in the product flows

I

Sample collection in a plastic bottle

F Pipe spoon sampler

F Manual actuator screw F Manual actuator piston F Pneumatic screw or piston

A wheel allows sampling Automatic sampler with pneumatic cylinder

The pneumatic screw sampler is directly setting up on the receiving cyclone filter of the spray

tower to control the batchs production.

The automatic steering and sequenced ensure regular sampling.

The sampler is implemented on the big bags load station. It ensures an automatic collection

of representative samples to each load station. The traceability is then guaranted.

and the relative incorporation.

The final sampler is a guarantee of the quality before the mix discharging.

www lpala imaticprocesscom//powdder hmachi /ine/ isieve ma hichine

F

The quality requirements call for regular sampling in different step of the process. The pipe spoon sampler are a very efficient solution and save money.

Case studies Sam

pler

s

Downloadable videos & plans on our website 33

EXISTESUR

MESURE

Laboratory for powders

F

https://www.youtube.com/

meet their expectations.

Test Center

32

Size (μm) Vol. Under % Size (μm) Vol. Under % Size (μm) Vol. Under % Size (μm) Vol. Under %

0.293

0.372

0.7020.7600.8220.890

0.000.000.00 0.00 0.000.000.000.000.00 0.000.000.000.000.00 0.000.000.00

2.308

2.928

0.00

0.77

2.773.38

6.006.67

9.630

8.73

20.93

23.32

26.72

29.6230.68

32.97

38.37

Size (μm) Vol. Under % Size (μm) Vol. Under %

88.88796.230

39.90

67.8369.9872.08

700.000

76.0677.9079.63

87.32

88.9689.6790.3390.96

0.01 0.1 1 10 100 1000 3000

PARTICLE SIZE DISTRIBUTION

VOLU

ME

(%)

0

20

40

60

80

100

0

0.5

1

1.5

2

2.5

3.5

4.5

3

4

5

F

Test

Cen

ter

F

F Confirmation of the appropriate machines to conduct a test with your product

F Tests at various operating conditions to define the most efficient process according

to your industrial requirements

F

F

F

F

F Capitalize on the wide experience of our experts

I 3

300 process configurations 2,400 sq. feet of surface dedicated to the test35 industrial machines35 feet of ceiling Test with all types of products

2 support engineers ATEX configurations300

Analysis of machine test data and samples

Collaborate on the optimal solution for

your requirements

Submit a quotationmachines (phase diagram, degradation

tests, fines content)

Step 2 - During Test Step 3 - After Test Step1 - Before Test

Select the likely optimal machine confi

guration based on your technical requi

rements (powders, flow rate, dosing)

representatives

I Come with your materials

I

machines

I

+ de 300 configurations

[email protected] department: +33 (0)2 22 93 63 08

Our expertise:FILLING SOLUTIONS FOR BIG BAG AND OCTABINTo fill

EMPTYING SOLUTIONS FOR BIG BAG AND OCTABINTo empty, compact and massage

SACK SOLUTIONSTo empty, compact, handle, fill

CARDBOARD AND DRUM SOLUTIONSTo fill, condition, empty

PNEUMATIC TRANSFER EQUIPMENT

MECHANICAL TRANSFER EQUIPMENTTo transfer with screw, belt conveyor, bucket elevator, aeromecanic or vibratory conveyor

CRUMBLING AND GRINDING EQUIPMENTTo granulate, crumble, grind, pound, micronise, disagglomerate

SIFTING EQUIPMENTTo sift, segregate, sieve, protect

CONTAINERS AND STORAGE SOLUTIONSTo fill, charge, empty, contain

DOSING EQUIPMENTTo control, regulate, empty, extract

MIXING EQUIPMENTTo homogenise, incorporate, fluidify, stir, mix

FLOW AND CONNECTIONTo vibrate, fluidise, unclog, drain, facilitate extraction, control the descent,prevent stacks and vaults, connect

INDUSTRIAL DUST COLLECTING EQUIPMENTTo filter, clean, confine, secure

Engineering

Sifting and security Palamatic Process