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Lump Breaking & Grinding GRANULATION
LUMP BREAKING
CRUSHING
MICRONIZATION
DEAGGLOMERATION
Powder Handling Solut ions
SOLUTIONS for
N
G
Lump breakersEC
GranulatorsGR
Grinding millsUM
Grinding of a wide variety of bulk and powdery materials
Bulk products deagglomera-tion and granulation
Page 04 Page 12 Page 22
Lump breaker EC
Output particle size
Lump breaker EC fitted with fixed grid
Granulator GR
Grinding mill UM
PALAMATIC PROCESS offers machines ensuring granulometric reduction. The choice of equipment is made according to the processed material, the flow rate and the desired particle size.Each technology benefits from the PROCESS PALAMATIC experience gained through its test center and the numerous installations in operation.
0302
Lump breaking - Granulation - Grinding
Crushing, grinding of mate-rials that tend to form lumps
Maximum input particule size
Maximum
Presentation
03
AVAILABLECUSTOM
MADE
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F
F
F
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CONCEPTION & PRINCIPLES
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F Comparative table of the different technologies
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05www.palamaticprocess.com/powder-machine/lump-breaking
/lump-breaker
motor
Lump breakersLump breakers range 3 standard models: EC35 EC50 EC70
04
ModelsRotor speed in rev./min.*
Theoretical throughput in
t./hr**
Flange dimension for connection in
mm
Engine power in kW
Fastening flange in mm
AVAILABLECUSTOM
MADE
The opposite rotation of the two knife shafts allows to obtain high flow rates.
Lum
p B
reak
ers
07
Test Plant
I
I .
F
www.youtube.com/user/Palamaticprocess
Lump breakersMild steel, 304L stainless steel and 316L stainless steel manufacturing Flow rate from 1 to 50 m/hr.
F Fixed grids F Chain drive F Small dimensions F Shaft passage sealing
06
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F Exploded view of the lump breaker
AVAILABLECUSTOM
MADE
www.palamaticprocess.com/powder-machine/lump-breaking/lump-breaker
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Test
Pla
nt
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Our design office provides you with an equipment that perfectly meetsyour dimensional constraints and use.
09
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3 standard models:EC35 - EC50 - EC70
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08
Model
Rotor speed in rev./min.
Theoretical throughput in t./hr.
Flange dimension for connection in mm
Engine power in kW
Fastening flange in mm
Model
Rotor speed in rev./min.
Theoretical throughput in t./hr.
Flange dimension for connection in mm
Engine power in kW
Fastening flange in mm
AVAILABLECUSTOM
MADE
Model
Rotor speed in rev./min.
Theoretical throughput in t./hr.
Flange dimension for connection in mm
Engine power in kW
Fastening flange in mm
Lump breakers
www.palamaticprocess.com/powder-machine/lump-breaking/lump-breaker
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Lum
p B
reak
ers
Plans
37233731232711
F
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Customer:
Product:
Installation details: -
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Customer:
Products: Amino acid
Installation details:
10
Exemples dinstallations
F
F
Customer: gelcoat
Products:
Installation details:
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Customer:
Product:
Installation details:
-
-
Examples of lump breakers installations
After
www.palamaticprocess.com/powder-machine/lump-breaking/lump-breaker
Option
13www.palamaticprocess.com/powder-machine/lump-breaking/granulator
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Pre-crushing bars for --
13www.palamaticprocess.com/powder-machine/lump-breaking/granulator
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F
GranulatorsGranulators range
12
Models
Dimensions of the passing flange in mm*
Theoretical flow in m/hr.
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AVAILABLECUSTOM
MADE
Gra
nula
tors
F High flow rates: the F Security strike: all remo- F Detached bearing: the
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F Multi-products: -
15
and grinding mill.
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ZucchiniF
www.youtube.com/user/Palamaticprocess
I EXAMPLES OF TEESTS.
14
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F Removable and interchan-geable trough: depending
F Removable grid:
operator protection.
F Ease of maintenance and cleaning:
F Optional mirror polished finish: depending on the mate-
or Teflon.
Mounting flange
AVAILABLECUSTOM
MADEGranulators
www.palamaticprocess.com/powder-machine/lump-breaking/granulator
Gra
nula
tors
17
Material passage in mm
Theoretical flow in m/hr.
Engine power in Kw
Rotation speed in rev./min.
Material passage in mm
Theoretical flow in m/hr.
Engine power in Kw
Rotation speed in rev./min.
16
4 standard models:GR20 - GR35 - GR50 - GR70
Material passage in mm
Theoretical flow in m/hr.
Engine power in Kw
Rotation speed in rev./min.
Material passage in mm
Theoretical flow in m/hr.
Engine power in Kw
Rotation speed in rev./min.
AVAILABLECUSTOM
MADE
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Granulators
www.palamaticprocess.com/powder-machine/lump-breaking/granulator
Gra
nula
torsPlans
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Custom Made
www.palamaticprocess.com/powder-machine/lump-breaking/customized-granulator18
GranulatorsPainted steel, 304L stainless steel, 316L stainless manufacturing
AVAILABLECUSTOM
MADE
Very high flow ratesSuitable for fragile materialsSecurity of useRemovability of the gridATEX standards
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Integration of a customized granulator on a complete process line designed and manufactured by PALAMATIC PROCESS.
Cus
tom
Mad
e
37233731232921
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Customer:
Products:
Installation details:
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Customer:
Product: Calcium
Installation details:
-
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-
-
20
Exemples dinstallations
F
F
Customer: Yogurt manufacturer
Products:
Installation details:
-
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Customer: Detergent products manufacturers
Product:
Installation details: -
of the mixer.
Examples of granulators installations
www.palamaticprocess.com/powder-machine/lump-breaking/granulator
23
Material inlet
Additional air inlet
Rotation motor
22
Grinding Mills Pin mills range 4 standard models: UM160 UM315 UM500 UM630
Models
Power in Kw
Theoretical flow in m/hr.
Facteur Scale factor
AVAILABLECUSTOM
MADE
www.palamaticprocess.com/powder-machine/lump-breaking/industrial-mill
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Grin
ding
Mills
0.01 0.1 1 10 100 1000 3000
PARTICLE SIZE DISTRIBUTION
VOLU
ME
(%)
0
20
40
60
80
100
0
0.5
1
1.5
2
2.5
3.5
4.5
3
4
5
0
0.01 0.1 1 10 100 1000 30000
20
40
60
80
100
1
2
3
4
5
6PARTICLE SIZE DISTRIBUTION
VOLU
ME
(%)
Size (m) Vol. Under % Size (m) Vol. Under % Size (m) Vol. Under % Size (m) Vol. Under %
25
A CAir
max.
UM160
UM315
UM500
UM630
. Animal nutrition
14
t
F Easy access to the grinding chamber and possibility of tool changing
F Reinforced shaft passage conception
24
F Ultra fine grain size F Adjustable pin rows number
F
made according to your implan-
-
AVAILABLECUSTOM
MADE
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Engine configuration according to the space available:
www.palamaticprocess.com/powder-machine/lump-breaking/industrial-mill
Grinding Mills
Grin
ding
Mills
3723373123
Exemples dinstallationsConceptions examples
27www.palamaticprocess.com/powder-machine/lump-breaking/industrial-mill
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The venturi VENTEX valve: The screw feeder feeding of the mill
26
Magnetic bars for the guarantee
The rotary valve The explosion vent Feeding hopper The control panel -
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Mixer
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The explosion vent Feeding hopper The control pan
product and the drop of temperature of the material.
Characteristics
372337312329
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F
Customer:
Products:
Installation details: -
-
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nance.
Customer: cocoa
Products:
Installation details:
-
-
-
28
Exemples dinstallations
F
F
Customer:
Products:
Installation details: -
-
-
Customer:
Products:
Installation details:
-
-
www.palamaticprocess.com/powder-machine/lump-breaking/industrial-mill
Examples of granulators installations
31
EXAMPLES OF OUR PRIOR INSTALLATIONS
30 www.palamaticprocess.com/powder-machine/lump-breaking
F F F
F F
F F F
F
F F final product
F
F F
F F
F
F application
0
1
0
1
2
3
4
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6-
7
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Guide for design of compliant equi pment I
*
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Zone
Category 1 (zone 0 / 20)
Category 2 (zone 1 / 21)
Category 3 (zone 2 / 22)
EC type examination
by N.O.**
Unit EC verification
by N.O.
Production Quality Assurance
by N.O.
or or or
EC type examination
by N.O.
or
Products Verification
by N.O.
or
Product Quality Assurancepar N.O.
Conformity to type and tests under the
responsibility of N.O.
Internal control of pro-duction and documents
sent to N.O.
Unit EC verification
by O.N.
Internal control of production
manufacturer.
Vidos & plans tlchargeables en ligne 3332
ATEX
for production
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Methane
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.m
.m
FILLING SOLUTIONS FOR BIG BAG AND OCTABINTo fill
EMPTYING SOLUTIONS FOR BIG BAG AND OCTABIN
SACK SOLUTIONSTo empty, compact, handle, fill
CARDBOARD AND DRUM SOLUTIONSTo fill, condition, empty
PNEUMATIC TRANSFER EQUIPMENT
MECHANICAL TRANSFER EQUIPMENT
CRUMBLING AND GRINDING EQUIPMENT
SIFTING EQUIPMENT
CONTAINERS AND STORAGE SOLUTIONSTo fill, charge, empty, contain
DOSING EQUIPMENTTo control, regulate, empty, extract
MIXING EQUIPMENT
FLOW AND CONNECTION
INDUSTRIAL DUST COLLECTING EQUIPMENT