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PRESENTED BY:- Roy raj jyoti
Power Screws
Power screw Convert a rotary motion into a linear motion for power
transmission.
Produces uniform motion and the design of the power screw may be such that: (a) Either screw or the nut is held at rest and the other member rotates
as it moves axially. Ex: screw clamp (b) Either the screw or the nut rotates but does not move axially. Ex:
press
INDEXPower ScrewTypes of Power ScrewsLoad AnalysisEfficiency of power screwThreadsApplications of Power Screw
Types of power screws
Square ThreadAcme ThreadButtress Thread
Square Thread Strongest thread. No radial load. Hard to manufacture. Much higher intrinsic efficiency than acme threads. This thread is difficult in machining. It is the lowest friction and most efficient thread form, but it is difficult to fabricate.
Acme thread The Acme thread form has a 29° thread angle with a thread height half of the pitch.
The apex and valley are flat.
This shape is easier to machine than is a square thread.
The tooth shape also has a wider base which means it is stronger than a similarly sized square thread.
This thread form also allows for the use of a split nut, which can compensate for nut wear.
Buttress Thread In machinery, the buttress thread form is designed to
handle extremely high axial thrust in one direction.
The load-bearing thread face is perpendicular to the screw axis or at a slight slant (usually not greater than 7°)
The other face is slanted at 45°.
Great strength.
Only unidirectional loading.
Efficiency of power screw A square thread power screw with a single start is
shown in figure. Here p is the pitch, α the helix angle, dm the mean
diameter of thread and F is the axial load. In order to analyze the mechanics of the power
screw we need to consider two cases: Raising the loadLowering the load.
Efficiency of power screw
Efficiency of power screw
Raising the load
Efficiency of power screw
lowering the load
Efficiency of power screw
Here work output = F. L Work input = p. πdm
Efficiency of power screw
Condition for self locking
• The load would lower itself without any external force if πµdm < L
• And some external force is required to lower the load if πµdm >= L
• Therefore this the condition of self locking.
Efficiency of power screwtrapezoidal threads
The above analysis is for square thread and for trapezoidal thread some modification is required. Because of the thread angle the force normal to the thread surface is increased.
The torque is therefore given by
The increased friction is due to the wedging effect. But they are not preferred due to greater losses due to friction.
Efficiency of power screw
trapezoidal threads
Load Analysis
dp
L
N
f
P
F
LIFTING
y
x
pdL
tan
LdLdPd
Tp
ppSu
2
Threads
p pitch in./threadd diameter (major) in.
dp pitch diameter in.dr minor diameter in.
L Lead in.
Applications of power screws
Jack screws Lead screws of a lathe Screw for vices Presses C-clamps Instron material testing machines Machine tools (for positioning of table)
Applications of power screws
Applications of power screws
Applications of power screws
Thank you