Mixing Equipment Palamatic Process

MixingEQUIPEMENT

HOMOGENISE

INCORPORATE

FLUIDIFY

STIR

MIX

Powder Handling Solut ions

NISE

RATE

Powder Handling Solut ions

CONTENT

I 04

Ploughshare and blades discontinuous monorotor mixer 06

Ploughshare and blades continuous monorotor mixer

Examples of realisations

I 15

I 16 I 18

Technical characteristics

Examples of realisations

I 22

I 24

Birotor vertical mixer

Monorotor vertical mixer 26

I 28

I 30

I 32

I 36

I 38

I 40

01

AVAILABLE

CUSTOM

MADE

Means that the equipment can beinstalled in ATEX zone

Means that design and options can be customised

Means that the equipment is availablefor testing at PALAMATIC PROCESS

Range of Mixers

Monorotor MixerDiscontinuous

Ploughshare and blades

Monorotor MixerDiscontinuous

Ribbon

High capacity and high

quality mixing

2 to 8 batches/h.

Low speed mixing of dry powders

and paste-like materials

Page 6

Page 18

Birotor MixerContinuous

Blades

4 to 34 m³ /h.

Simultaneous conveying and

mixing of two or more products

Page 32

Vertical MixerDiscontinuous

500 to 3 000 liters

Mixing of dry, wet or sticky

materials

Page 24

Birotor MixerDiscontinuous

Blades

48 to 2 800 liters

Mixing and homogenizing of several

materials in successive batches

Page 22

Conical Screw Mixer

50 to 5 000 litres

Delicate blending/mixing and

storage of materials

Page 28

IBC Blender

4 to 10 rotations/min.

Homogeneous, fast and simple

mixture of container contents

Page 30

02 03www.palamaticprocess.com/powder-machine/powder-mixerDownload videos & plans from our website

Monorotor MixerContinuous

Ploughshare and blades

Continuous mixing with suitable

for dry solids and incorporation of

liquids

Page 12

04 05 www.palamaticprocess.com/powder-machine/powder-mixer Download videos & plans from our website

I

I

[+] Advantages

F

F

F

F

F

F

F

F

F

F

F

[+] Advantages

Monorotor Mixers 2 Operating modes

F Standard F Serratedf F SerratedF SmoothF Casing

F

F

production.

MIXING PLOUGHSHARES MIXING BLADES

F

07www.palamaticprocess.com/powder-machine/powder-mixer/ploughshare-mixerDownload videos & plans from our website

Monorotor mixer

06

I

Hygienic design

Possibility to add up to 20% of liquid

End bearing with sealing of the rotor available in different ver-

sions (optional air or nitrogen pressurizing)

Tank manufactured in carbon steel, wear-resistant steel ou

304L/316L stainless steel

External finish in stainless steel: satin finishing, polishing,

blasting

Wide range of mixing tools

Dispersion 20 gr./t.

Max. homogeneisation of the mixing: Number of froudes of 2.7

Temperature sensor

Liquid injection

device

Options

See all our options

on pages 16 - 17

I

Ploughshare & blades - Discontinuous

F Low maintenance:

F Choppers

Blade chopper Chalice chopper

F Short time of mixing (1 to

4 min.)

F No product degradation

Advantages

F Excellent reproducibility of

batches; maximum homoge-

neity of the mixings

MRS300 MRS800 MRS2000 MRS3000

Total volume of the tank 300 800 2 000 3 000

Max. working volume in liters* 770

Engine power in kW 22

I

Air or nitrogen

Material inlet

Material outlet

I

I

Capacity:

Objectives:

Tightness by air or nitrogen blowing at low pressure

and flow

Ball rolls Braidsealing

Braidclamp

Lantern ring

F Ploughshare F Blade

Mixing tools

Mon

orot

or m

ixer

Dis

cont

inuo

us

09www.palamaticprocess.com/powder-machine/powder-mixer/ploughshare-mixerDownload videos & plans from our website

INSTALLATIONS

08

I

15° 60°

A B C Working capacity in dm³ Empty weight in kg

670

MRS 300 770 889

930

MRS 800 980

2 690 770

MRS 2000 2 960

MRS 3000 3 920 2 800

3 360

MRS 6000

MRS 8800

6 900

8 200

MRS 20000

6 888

I

F Discharging from bottom hatch F 15°* discharging F 60°* discharging

Discharge princi ples

A B

C

Monorotor mixer

Mon

orot

or m

ixer

Dis

cont

inuo

us


10 11www.palamaticprocess.com/powder-machine/powder-mixer/ploughshare-mixerDownload videos & plans from our wesite

Modele A B C Working capacity in dm³ Empty weight in kg

2 690 770

3 030 2 280

3 900

3 360 3 600

2 000 2 200

2 380 7 600

I I

A B C Working capacity in dm³ Empty weight in kg

690

770

2 920

3 920 3 000

2 000 3 360 3 800

2 200 2 200

6 900

2 800 8 000

A B

C

Monorotor mixerI

Motorizations from 22 kW to 200 kW

Productivity: 2 to 15 batches / h. (depending on recipe and configuration of the machine)

Material residue < 0.1%

Shorter discharging time thanks to the unique unloading door system

Mixing tank manufactured in carbon steel, wear resistant steel or 304L/316L stainless steel

Exterior finish in stainless steel: satin finishing, polishing, blasting

B

C

A

F

material

Mon

orot

or m

ixer

Dis

cont

inuo

us


Discharge princi ples

I

Manual cylinder or pneumatic actuator for slide valve

Adjustable slide valve

Adjustable flow by slide valve on outlet

Adjustable Filling rate from outside without stopping the

mixer

Minimum Residual in case of complete draining

Capacity from 2 to 1000 m³ / h. according to mixing recipe

and mixer configuration

Suspending the mixture

I

area.

I

A B C

Rate per length of stay in dm³/h.

50% fillingWeight when

empty

(kg)60 s. 180 s.

MRSC 300 2 220 670

770 920

930

3 670

MRSC 3 000 3 920 2 800

3 800

MRSC 6 000

MRSC 8 800

2 237 6 600

6 090 8 200

MRSC 20 000

6 888

F

granulated material.

Capacity:

Objectives:

A B

C

F

12 13F Ploughshare F Blades

Mixing tools

www.palamaticprocess.com/powder-machine/powder-mixer/ploughshare-mixer

Download videos & plans from our website

Ploughshare & blades - Continuous

Mon

orot

or m

ixer

Con

tinuo

usMonorotor mixer

31www.palamaticprocess.com/powder-machine/powder-mixerDownload videos & plans from our website

EXISTESUR

MESUREProcess IntegrationOur design office teams conduct precise and detailed drawings of your installations via the

Solidworks software for a perfect integration of the process in your site.

1514

F F F

F F

F rate production

F

F

F

Examples of installations

Ploughshare & blades monorotor mixer

p

F

To ensure sealing of the shaft.

EXISTESUR

MESURE

17

PondéralF Wear lining, carbide charging of the tools, wear-resistant coating with easily re-placeable plates, ceramic coating, Teflon® coating, stainless steel mesh.

F To monitor and control the mixing of materials

16

F For the addition of additive in the mix.

F Validation of the quality of the batch.

F For the management of air or nitrogen blowing.

F To adjust the temperature of the mix inside the mixer

F

Materials adapted to your process constraints.

F For agglomeration, granulating and coating process.

F Set on the mixing tank.

For a full discharge of the mixer.

www.palamaticprocess.com/powder-machine/powder-mixerDownload videos & plans from our website

F

F A pressurized balloon allows the addition of liquid during the mixing phase.

OPTIONS Ploughshare & Blades monorotor Mixer

F Homogeneity of the

mixture

F Possible loading rate of the

mixer at 100%

F Gentle handling of the

materials without any damage

F Possibility of complete

discharge

Advantages

www.palamaticprocess.com/powder-machine/powder-mixer/ribbon-mixerDownload videos & plans from our website

Options

I

The discharging door reduces any unmixed product retention

The gasket ensures sealing of the tank

The discharge door is built into a tube for connection to any

downstream system (gravity flow, lock, screw...)

The operation of the discharge door is carried out by a pneu-

matic control system including: pneumatic cylinder, distribu-

tor, coil, limit switch

Dispersion 1 kg/ton

Pneumatic control box

Heating / cooling casing

Options

C300 C800 C2000 C3 000manufacture

Total volume of the tank 300 800 2 000 3 000

Max. net capacity in liters 770

Engine power in kW 3

I

19

Capacity:

Objectifve: I

I

F

F

Ribbon discontinuous

18

Mon

orot

or m

ixer

Dis

cont

inuo

usMonorotor mixer

21www.palamaticprocess.com/powder-machine/powder-mixer/ribbon-mixer

Download videos & plans from our website20

A B C D Net capacity in dm³Weight when

empty in kg

670

670 763 270

770 930

930 690

980

2 690 770

2 920

3 920 2 090 2 700

3 360 3 800

2 067

2 862 6 900

2 706 8 000

I

I

A B C Net capacity in dm³Weight when

empty in kg

670 270

770 889

930 690

980

2 690 770

2 920

3 920 2 700

3 360 3 800

6 900

8 000

Monorotor ribbon mixer

F F F

F F

F F

F Cacao mixing

F

EXEMPLES DE RÉALISATIONS

Download videos & plans from our website


Monorotor ribbon mixer

OPERATING MODE

F Shorter discharge time due

to double discharge mouth

F Low residue (0-5,5% of the

volume)

F Short mixing time (5-30

sec.)

F Easy cleaning

Advantages

23www.palamaticprocess.com/powder-machine/powder-mixer/blades-mixerDownload videos & plans from our website

Birotor mixer

22

I

Capacity: 48 to 2 800 liters per batch

Coefficient of variation reached (CV): less than 3%

Mixing ratio: 1/100 000

High homogeneity (CV < 5%)

Bearing end with rotor sealing group in various versions

with optional air or gas pressurization

Double bomb bay discharge

Robust mixing tank manufactured in carbon steel or

304 L stainless steel

I

E

C D

C D ENominal volume

in liters

Operating capacity

in liters

Min. Max.

2 269 200 700

2 690 2 036

2 662 2 373 2 000 800 2 800

Options

Double casing

heating/cooling

Tank and rotor shaft

manufactured in 316L

stainless steel

Options

Recommanded

Blades discontinuous

F Shorter

to double d

I

Capacity:

Objectives: I Biro

tor

mix

er

Bla

des

disc

ontin

uous

p

25

Vertical mixerI

Vertical move of the product

Soft brewing of all the contents

High quality mixing and short cycles

Filling level of 10% to 100% of the volume

Minimum space between the walls and belt to prevent any product agglomerate

No retention, continuous movement of the materials to be mixed

Load cells to inform the

process on the amount of

powder introduced

Inspection hatch

Options

F Compact size F External drive F Unloading valve F Large doors for maximal

accessibility

Advantages

F Clean In Place (CIP) F Multiple materials inlets

possible

F Polishing of welded compo-

nents for hygienic finish

F Can be installed on

weighing cells for dosing

Vert

ical

mix

er

24

I

Mixing

capacity (l.)A B C D E Power kW

990

2 000 620 22

22

3 000 30

2 780 37

2 260

www.palamaticprocess.com/powder-machine/powder-mixer/vertical-mixerDownload videos & plans from our website

BirotorCapacity:

Objectives: efficient mixing at

2 drive and 2

p

26

MonorotorCapacity:

C

A1461

0 4060 300

D

1800

373

208

1590

746

B

Mixing

capacity (l.)A B C D Power kW

880

2 600

2 000 2 600

3 000 2 200 22

30

27Download videos & plans from our website

F

Client:

Materials:

Installation details:

Client :

Materials:

Installation details:

Case studies Vert

ical

mix

er

www.palamaticprocess.com/powder-machine/powder-mixer/vertical-mixerDownload videos & plans from our website

I

F

p

Vertical mixer

27www.palamaticprocess.com/powder-machine/powder-mixer/conical-mixerDownload videos & plans from our website

Conical screw mixerCapacity:

Objective:

Options

Manual discharging valve

Trappe de visite

Options

I

F Compact size F Mild mixing, respect of the

materials

F Minimum residual material F Low energy consumption

Con

ical

scr

ew m

ixer

I

Mixing vessel manufactured in stainless steel 304L / 316L

Surface finish: satin finishing, polishing, blasting

Manual cylinder or pneumatic actuator for knife gate valve

Adjustable knife gate valve

Adjustable flow

Filling process adjustable without stopping the mixer

Minimum residual material in case of complete emptying

Possibility of a mobile mixer

I

Advantages

28

Step 1 Step 2 Step 3

29

SEN

S O

F RO

TATI

ON

FILLING LEVEL

P

D

B 3 x 120°

P

B 2 200

D 730 822

Weight 300 600 700 800 900

Volume net 200 300 600 2 000 3 000

Power kW

F

F Variable mixing speeds F Control panel: ergonomic F Uniform mixture

Advantages

F Secured locking of the

container

I

Manufacturing

Control:

Engine

Security

Rate:

Capacity:

Objective:

30 31Download videos & plans from our website

IBC blender

I

platform

conical valve

1

2

3

Technical Characteristics IBC

ble

nder

F Homogeneous conveying

and mixing

F Self-cleaning rotors F Powers adapted to demandF Adjustable blades with or

without wear protection

Advantages

33www.palamaticprocess.com/powder-machine/powder-mixer/blades-mixerDownload videos & plans from our website32

I

Possibility to add up to 20% liquid

Robust mixing tank made of carbon steel or stainless steel

304L / 316L

Trough shaped tank with bolted or welded flanges

Gasket at the passage of the shaft supporting the rotor,

external bearings

Driven by gear motor with hollow shaft or coupling

F

lime.

I

A B C I J K N O P Q R S T XInstalled

power in kW

Rate in

m³/h.Kg

390 2 003 2 228 96 390

70 3 329 703 700

80 3 929 870

90 870

Options

Antiwear coating

Liquid additive system

Options

The horizontal shaft continuous mixers consist of:

Blades continuous

[+] Most common application

F

F Sludge granulation

F

F

PC

X

Q

OA

N

J

T

S

T K

I

R

Capacity:

Objectives: I

Material inlet

Clamp

Material outlet

Biro

tor

mix

erB

lade

s co

ntin

uousBirotor Mixer

Vue 1 Vue 2

1

2

p

3534

I

2

2

1

7

2

4

3

5

6

Sludge processing facility

F

F

F

F

F

Sack discharging and conveying of sewage sludge

Belt filter Sludge centrifuge Belt conveyor

Screw conveyor Double shaft mixer with blades Dosing system for incorporation

of lime

Filter press

Blades continuous

Biro

tor

mix

erB

lade

s co

ntin

uousBirotor Mixer

www.palamaticprocess.com/powder-machine/powder-mixer/birotor-mixerDownload videos & plans from our website


3736

F

F

F

Client:

Materials:

Objectives:

PALAMATIC PROCESS equipment:

Client:

Material:

Objectives:


Client:

Materials:

Objectives:


F

F

F

Client:

Materials:

Objectives:


Client:

Materials:

Objectives:


Client:

Materials:

Objectives:

Characteristics:


www.palamaticprocess.fr/machines-industrielles/melangeur-industrielDownload videos & plans from our website

AUTOMATION & ELECTRICITY

1339www.palamaticprocess.com/powder-machine

/automation-and-control-plc-pal-touchDownload videos & plans from our website

®

Equipment and programs used:

Aut

omat

ion

& E

lect

ricity

6012-3000

21

F1

26 25

F5

397

0 HT

3588 HT

177

0

COULOIR VIBRAN

RE.002.0.50

F31

38

Test Plant

I

41

Test

pla

nt

www.palamaticprocess.com/engineering-design-office/test-plantDownload videos & plans from our website

I 3

Step 2 - During Test Step 3 - After Test Step1 - Before Test

F

F C

F

F

F

F

F

F

I

300 2,400

3535 feet of ceiling all types of products

2 support engineers ATEX

+ 300 configurations 300300 fi

I

I

I

40

[email protected] Commercial : +33 (0)2 22 93 63 08

[email protected] Commercial : +33 (0)2 22 93 63 08

FILLING SOLUTIONS FOR BIG BAG AND OCTABIN

EMPTYING SOLUTIONS FOR BIG BAG AND OCTABIN

SACK SOLUTIONS

CARDBOARD AND DRUM SOLUTIONS

SOLUTIONS FOR PNEUMATIC CONVEYING

SOLUTIONS FOR MECHANICAL CONVEYING

CRUMBLING AND GRINDING EQUIPMENT

SIFTING EQUIPMENT

CONTAINERS AND STORAGE SOLUTIONS

DOSING EQUIPMENT

MIXING EQUIPMENT

FLOW AND CONNECTION

INDUSTRIAL DUST COLLECTING EQUIPMENT

Documents

Mixing Equipment Palamatic Process