Gama Aviation Design & modifications capability

Adding capability, increasing utilityAn introduction to our design & production capability

24th March 2017

Contents

About us:• Gama Aviation PLC• Our UK network

OEM relationships & approvals:• OEM relationships• Approvals, scope of approval

Our strengths:• PT21 overview• Design• Certification• Manufacture and assembly

Our experience:• Previous projects

About us

01

Who we are

4

We are a global business aviation services Group that specialises in providing solutions for individuals, corporations and government agencies; allowing them to deliver on the promise they make.

An introduction to Gama Aviation

Two divisions working to deliver our clients requirements

Facts and figures:• Two divisions; Air & Ground• $400m + in revenues globally• London Stock Exchange listed• Five continents with 40+ operational

locations• 250+ managed aircraft (25+ aircraft type

approvals)• More than 1300 employees.• $3 billion of aviation assets under

management

Clients include:• Ministry of Defence• NHS Scotland• Wheels Up• Major prime contractors• A National Oil Company• A major defence contractor• Ultra high net worth individuals, globally


Our divisions deliver services around the globe

Approvals:• EASA• FAA• Bermudan• Cayman• Isle of Man• UAE GCAA• Guernsey

Heavy jets:• Boeing 737 / next Gen / BBJ• Airbus A318 Elite• Dassault Falcon 900 / 2000 / 7x• Bombardier Global series• Gulfstream GIII to 650

Medium jets:• Bombardier Learjet series• Bombardier Challenger series• Hawker 125 series• Embraer Legacy series

Light jets & turbo props• Cessna 500 series• Embraer Phenom• Beechcraft King Air series• Cessna Caravan• Twin Commander• Piaggio Avanti EVO

Locations

Services:• Aircraft charter• AOG support• Line maintenance• Ground handling

• Aircraft management• Base maintenance• Paint shop• FBO services

• Special mission support• Battery shop• External modifications• Operations support

• Logistics support• Aircraft re-role• Interior modifications

• Crew training • Avionics• Engineer training


The UK contains a number of areas of expertise

Oxford

Glasgow

Farnborough

Aberdeen

Fairoaks

Jersey


AberdeenOperational base for SAS. Line and AOG support. A new base will be operational in 2017.

GlasgowOperational base for SAS. Full maintenance and FBO facility including fuel provision from two 2,500 sqm hangars.

WaddingtonLine station for Government aircraft

Oxford Piston engine overhauls and repairs specialising in Lycoming and TCM / CMI. Additional services for fuel systems and NDT testing.

Oxford AirportFull MRO facility, battery and paint shop. Specialises in maintenance for Bombardier Global’s & Challengers, Hawker Beechcraft and Embraer.

FairoaksP21 J and G design (inc.DAOS), manufacturing and avionics centre of excellence.

FarnboroughBeechcraft Authorised Service facility. Multiple EASA part 145 approvals from King Air 90 to BBJ). MAOS approval for King Air 200/300 series.

JerseyHangarage and FBO

WaddingtonDoncaster

Gama Aviation (Engineering) Ltd - GAELABOUT US

Fairoaks, Surrey; home to our design & production facilityAn introduction to Gama Aviation

• EASA Part 21J (Design) & Part G (Production)

• EASA Part 145 Maintenance

• EASA Part M Continuing Airworthiness

• PT21 based at Fairoaks Airport, Surrey

• Staff 55+ People

• Hangars, workshops and offices

OEM relationships and approvals

02

We have excellent relationships with all the major OEM’s and component suppliers

Authorised service centre

Distributor Partners


Approvals

• BSI Cert of Registration to ISO 9001

• EASA Part 21J Approval Nº174

• EASA Part 21G Approval Nº 2678

• UK.MAA.DAOS approval Nº322


EASA PT21J Scope

Regulator Aircraft types Scope SummaryEASA All aircraft

CS23/25/27/29Avionics/ structures etc. Scope includes NVIS, flight test, minor revisions to the flight manual

MAA CS23 type fixed wing Hunter (minors only) Rotary wing

Aircraft structure, Cameras, Communication systems, Engine accessories, Equipment not basic to the aircraft, External payloads, Health and usage monitoring systems, Interiors, Mission and role equipment, Navigation systems, Searchlights, Surveillance equipment

Scope includes repairs

CAA Aeroplanes Rotorcraft Gliders Sailplanes Airships Autogyro

Scope based on 21J but currently excludes repairs, flight test, flight manual supplements NVIS, flight manual supplements


EASA PT21G ScopeOEM relationships and approvals

Regulator Scope Products / CategoriesEASA C1 Appliances

C2 Parts

Night Vision Compatibility Screens and EquipmentInterior / exterior surveillance systems

Airframe Structure, metallic / non-metallicMachined and sheet metal componentsElectrical distribution systems, Electrical and Electronic looms and cabin lightingIn- flight entertainment systemsGalley equipment (including electrical power, supply and drain)Aircraft seats i.a.w. ETSO-C39bBerths to include crew rest areas and baby seating/bassinetsFlexible and rigid hose and pipe assembliesAircraft cabin interior furnishings including wardrobes, bulkheads, stowage's etcCargo Equipment to include cargo restraint nets, tie down straps and linersComponents to support air ambulance installationsToilets

CAA Appliances

Parts

Interior / exterior surveillance systems

Airframe Structure, metallic / non-metallicMachined and sheet metal componentsElectrical distribution systems, Electrical and Electronic looms and cabin lighting and electronic control unitsAircraft cabin interior furnishings including wardrobes, bulkheads, stowage's, cabinetry etcAircraft seats i.a.w. ETSO-C39bFlexible and rigid hose and pipe assemblies

Part 21 overview

03

PT21 overviewOur strengths

Certification

Manufacture and Assembly

Design

DesignOur strengths

Mechanical

• 3D Inventor (latest Version)

• Mechanical Drawings

• 3D Part model & Assemblies

• Design for Fabrication, machining & composites.

• Stress calculations, Damage Tolerance & Fatigue Analysis

• Rapid prototyping (3D printing)

• Integrated CAD simulation (Finite Element Analysis)

Electrical

• AutoCAD Electrical (latest Version)

• Electrical Wiring Diagrams

• Wiring harnesses

• Bills of materials

• Loom routing (2D)

• Functional Block Diagrams

Mechanical and Electrical DesignInstallation of Integration of simple to complex systems

Our strengths

Certification Specification

CS-23, CS25, CS27 and CS29

CS-ACNS, AMC20

BCARs, FARs

Def Stan 00-970

Environmental Testing

DO-160

Flight Testing

FTOM

Modification Library

1400+ minor modifications

Over 70 EASA STCs

Certification

Manufacture and assemblyOur strengths

• Metal Fabrication

• Machined Parts

• Manufacture of Mechanical Assemblies

• Metal treatments

• Composite manufacture

• Composite Repairs

• Production of Cable Harnesses

• Manufacture of Electrical Assemblies

• Building SUB Assemblies

• Kitting

• Interior Panels

• Interior Trim

• EASA Form 1 Certification

Our experience

04

Sample of previous projects / aircraft typesCert Basis Title Manufacturer Type

CS 23 Avionic Cockpit Upgrades (Inc PFD, Transponders, TAWS, TCAS, Radar, NAV, COMM)FDR InstallationMission SystemsGNS430W AML for LPV ApproachSteep Approach Approval (KingAir 200)Interior UpgradesSATCOM

BeechcraftCessnaPiperBritten-NormanReims AviationSOCATACEAPRGrobTecnamMooney

All models

CS 25 Avionic Cockpit Upgrades Dual FMS InstallationCamera MountsSwift Broadband UpgradeFlight Data RecorderAvionic Cockpit UpgradeInterior UpgradesChild Restraint System (CRS)

DassaultBombardierHawkerLearjetAirbus

Falcon 900CL-600HS-12535A

CS 27 Avionic Cockpit Upgrades (Inc PFD, Transponders, TAWS, TCAS, Radar, NAV, COMM)Mission SystemsRad Alt

BellRobinsonEurocopterAugustaEnstrom

206, 407R44, R66AS35X, BO105, AH1, EC130109408

CS 29 Avionic Cockpit Upgrades Mission Systems

BellSikorskyEurocopterAirbus

412 /212S76, S61, S92AS365, BK117EC155

DS 00-970 ACAS, Communications and GPS upgrade Westland Gazelle AH Mk1

Our strengths

Contact

Gama AviationBuilding A17, Fairoaks Airport, Chobham WokingGU24 8HU

: +44 1 276 859 888

: [email protected]