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How South Korean Main Contractors strategically spread all over the Oil & Gas market in Middle East creating difficulties to European and rest of world EPC Main Contractors
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THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
SOUTH KOREAN COMPANY STRATEGIESFor
OVERSEAS CONSTRUCTION
A.COLADARCE
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
INDEX• Foreword• Who are the «magic» five Koreans.• GCC projects awarded for Oil & Gas onshore.• Artificial reasons for Koreans competition success.• Reality. • Subcontracting strategy & matrices.• What future?
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
FOREWORDFor last year ANIMP Conference, BAIN & Co. compared Italian EP&CContractors and Manufacturers competitivity vs Koreans for the Oil & Gasbusiness.
I guess more than one guy present here has enrolled somebody to «spy»Koreans working side by side to his organization or out of the fence of one of theirmega projects where they are completely alone….to grasp some secrets of theirwinning execution strategy.
In the following slides I’ve collected findings of this watching activity from theiroutside construction or plant fences; opinions of final Owners and PMCs; datafrom Project Control specialists mobilized on site; Subcontractors judgements,etc.
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
VERSUS
Years 2009 onwards: the attack to ROW EPC!!
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
GCC O&Gas ON SHORE PROJECTS (Chrono) 1/6
Country Project name PackageValue
(Billions Euros)
EPC Contractor EPC based in
K.S.A. Manifa Oil fieldUtility 1,32 JGC Japan
Process 1,32 Snamprogetti Italy
Kuwait Al Zour Oil Refinery
Offshore facilities 0,76 Hyunday Korea
Process 2,72 JGC/GS Japan/Korea
Desulphurization 1,36 SK Korea
Tank farm 0,82 Daelim Korea
Utilities 1,36 Fluor USA
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
GCC O&Gas ON SHORE PROJECTS (Chrono) 2/6Country Project name Package Value EPC Contr. EPC based in
UAE Habshan Gas Gas processing 3,37 JGC/Tecnimont Japan/Italy
KSA Jubail Export Refinery (JER)
Aromatics (#3) 0,50 Samsung Korea
Utilities (#5B) 0,30 SK Korea
Interconnecting (#5A) 1,00 Technip Italy
Process Unit #2A 1,22 Technip Italy
Process Units #1 0,86 Tecnicas Reunidas Spain
Tank farm port 0,53 Rotary Singapore
Tank farm plant 0,18 Punj Lloyd India
Process Unit #4 0,57 Chyoda/Samsung Japan/Korea
Process Units #2B 0,65 Daelim Korea
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
GCC O&Gas ON SHORE PROJECTS (Chrono) 3/6
GCC O&Gas ON SHORE PROJECTS (Chrono) 1/
Country Project name Package Value EPC Contr. EPC based in
UAE Habshan gas
Offshore facilities 1,22 Hyunday Korea
NGL Recovery 1,51 GS / Petrofac Korea/UK
Tank Farm 0,38 CB&I USA
UAE Das Island Project Gas processing 0,72 Hyunday Korea
UAE Ruwais Refinery Expansion
Utilities 1,96 Samsung Korea
CDU 1,52 SK Korea
RFCC 2,23 GS Korea
Crude Oil Storage 0,84 Daewoo Korea
Offshore facilities 0,37 GS Korea
UAE Ruwais LNG NGL Recovery 1,43 GS / Petrofac Korea/UK
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
GCC O&Gas ON SHORE PROJECTS (Chrono) 4/6
GCC O&Gas ON SHORE PROJECTS (Chrono) 1/
Country Project name Package Value EPC Contr. EPC based in
Qatar Barzan Gas Proj. Gas processing 1,72 JGC Japan
K.S.A. Wasit Gas Plant (onshore)
Inlet & Gas Processing 0,73 SK Korea
Power Plant 0,45 Samsung Korea
NGL Fractionation 0,23 SK Korea
SRU 0,45 Jacobs / SK USA/Korea
K.S.A. Shaybah LNG
Inlet & Gas Processing 0,75
Samsung KoreaNGL Recovery/Utilities 0,75
Power Plant 0,30
Increased Gas Process. 0,27
Residential 0,11 MMG K.S.A.
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
GCC O&Gas ON SHORE PROJECTS (Chrono) 5/6
GCC O&Gas ON SHORE PROJECTS (Chrono) 1/Country Project name Package Value EPC Contr. EPC based in
UAE Ruwais Clean Diesel Process unit 8,59 GS Korea
K.S.A. Yanbu Oil Refinery (YERP)
Process Units #1 0,58 Tecnicas Reunidas Spain
Process Units #2 0,45 SK Korea
Process Units #3 0,90 Daelim Korea
Process Units #4 0,53 Daelim Korea
Tank farm 0,30 ENNPI Egypt
Pipelines 0,08 Punj Lloyd India
Solids Handling 0,19 Techint Italy
Interconnecting 0,17 MMG K.S.A.
Offsites & Utilities 0,75 KBR USA
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
GCC O&Gas ON SHORE PROJECTS (Chrono) 6/ 6
GCC O&Gas ON SHORE PROJECTS (Chrono) 1/Country Project name Package Value EPC Contr. EPC based in
UAE BorougePetrochemical
Ethane Cracker 0,81 Linde Germany
PP PE 1,24 Samsung /Tecnimont Korea/Italy
Utilities 0,71 Hyunday Korea
UAE Shah Gas ProjOffshore facilities 1,13 Samsung Korea
Gas Processing 2,64 Saipem Italy
The «Magic 5» got 33,0 Billions Euro out of 55,9 Bl. in GCC (2009-2010)
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
WHAT RESTS TO THE REST OF THE WORLD IN GCC
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
ARTIFICIAL REASONS FOR KOREAN COMPETITION SUCCESS.
• KOREANS HAVE HAD A VERY FAVOURABLE KWON DEPRECIATIONAGAINST USD.
• YOU NEVER ENCOUNTER ONE KOREAN ONLY, AGAINST ROWCONTRACTORS:o MULTI ATTENDANCE TO TENDERSo PRE-AGREEMENT TO WHO WILL BE THE WINNER OF THE FLOCK
(I.E. NO DIRECT COMPETITION BUT MUTUAL SUPPORT TOVARIOUS TENDERS LIMITING ALSO THE ACCESS TO ROWCONTRACTORS
• K. EXPORT OVERPRODUCTION OF DOMESTIC MANUFACTURERS.• KOREANS DO EVERYTHING ON DIRECT HIRE OR UTILIZE DOMESTIC
SUBCS HIDDEN UNDER THEIR HATS.
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
REALITY• KOREANS MEET THE FINAL OWNER GOALS: SIMPLE & CHEAP PLANTS
IN A SHORT SCHEDULE.• THEY COMPETE EACH OTHER AND BEING LISTED IN SEOUL, THE
FINANCIAL MARKET EXPECTS THEM TO CONTINUE TO REPORTSTRONG REVENUES GROWTH AND GOOD MARGINS FROM ONE YEARTO THE FOLLOWING ONE.
• THEY COMPLETE PROCUREMENT (60%-95%) EARLIER THAN ROW ANDTHIS APPLIES BOTH FOR PROCESS OR INTERC. UNITS: FROM 2 TO 5MONTHS >>> Some evidences from JERP or YERP.
• THEIR SITE CONSTRUCTION IS VERY STRONG WITH THE PROPOSALDEP.T (DURING TENDERING PHASE) AND IN THEEXPEDITERS/INSPECTORS AT HOME/FABRICATION PLACES.
• THEY PREPARE ONE HELL OF A WORK DURING TENDER PHASE.
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
REALITY (continued 2)• KOREANS SELDOM RE-SCHEDULE CONSTRUCTION: COMPETENCY &
PRAGMATISM MAKE THEM VERY ADHERENT (WOULD SAY «BONDED»!) TOPLANNED CURVES.
• STILL AT SITE:o THEY START ACTIVITIES ON A RECORD TIME (RARELY AFTER M. 5).o THEY RAMP MANPOWER PEAKS FASTER THAN ANYBODY OF ROW .o THEY VERY SELDOM ARE WRONG ON EFFICIENCY (MANHOURS SPENT
VERSUS MANHOURS PLANNED).
• KOREANS SUBCONTRACT TO LOCAL ENTITIES AS MUCH AS THEY CAN,NEVER UTILIZE A GENERAL CONSTRUCTION CONTRACTOR FOR THEENTIRE CONSTRUCTION EFFORT, OFTEN SUBCONTRACT TO SPECIALISED(& FIDELISED) KOREAN FIRMS WITH BOTH DOMESTIC ANDINTERNATIONAL EXPERIENCE.
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
REALITY (continued 3)
• THEIR SUBCONTRACTORS ARE HAPPY TO WORK WITHIN THEIRENVIRONMENT (UNIT PRICES BASED, WITH STRONG COMMITTMENTTO DELIVERABLE AND DELIVERIES ROS DATES).
• ONCE KOREANS WANTS TO GROW IN COMPETITION THEY ARE NOTRELUCTANT TO HAVE AN HIGH PROPORTION OF FIXED COSTS LIKEROW CONTRACTORS:o THEY BRING THEIR OWN CONSTRUCTION EQUIPMENT FLEET
and/oro PREFER TO DIRECTLY HIRE MANPOWER TO BETTER CONTROL
EFFICIENCY OUTPUTS.
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
SUBCONTRACTING STRATEGY
PROJECT ORGANIZATION (Home Office)
FULLY EMPOWERED SITE ORGANIZATION
LOC SUBC 1
LOC SUBC 5
LOC SUBC 2
LOC SUBC 6
LOC SUBC 3
LOC SUBC 7
LOC SUBC 4
KOREAN B.UP
SUBC 2
KOREAN B.UP
SUBC 1
PROJECT ORGANIZATION (Home Office)
SITE ORGANIZATION
LOCAL/INTERNATIONAL GENERAL CONSTRUCT.
SUBC.
LOC SUBC 1
LOC SUBC 2
LOC SUBC 3
LOC SUBC 4
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
SUBCONTRACTING MATRIX PK 1
EC/DMCPK 2DPC
PK 3Tank Farm
PK 4PC
PK 5HDPE
Piling BOWON LEE CHUNJO BOWON LEE
Civil Works
AL SUWAIDI
KETTANEH
Buildings (Arch) AL MISHAL
Underground KETTANEHTank
Fabric/Erection DOOSAN MECATEC NOT APPLICABLE NOT APPLICABLE
Piping Shop Fab
AL SUWAIDI TCC AL SUWAIDI TCC
Steel Structure / Equipment
ErectionA G Piping
Electrical
Instrumentation
Heavy Rigging CHUNJO
InsulationAL SUWAIDI TCC AL SUWAIDI
BINZAGR
Painting TCC
SAUDI KAYAN construction execution period Feb 2007 - May 2010 (HDPE Aug 2008 - Oct 2010)
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
SUBCONTRACTING MATRIX SATORP JERPPK 1
TECNICAS REUNIDAS
PK 2ATECHNIP
PK 2BDAELIM
PK 3SAMSUNG PK 4
CHIYODA/S.SUNG
PK 5ATECHNIP
PK 5BSK E&C
Piling not applicable
ASTALDI
not applicable KELLER DYWIDAG JEC not applicable
Civil Works SINO
PEC (H
P & LP H
DS /C
DU
/VDU
/H2)
NSH
(CD
U/V
DU
)
NSH
KCC KETTANEH
NESM
A (CO
KE
D
RU
MS
/FU
RN
AC
ES
)
DYW
IDA
G
(PR
OC
ES
S
AR
EA
S/LP
G/M
ER
OX
)
CCE
AMANA Buildings (Arch) SARCO
Underground
NSHPiping Shop Fab SIN
OPEC
(MH
C /D
HC
)
NESM
A (FCC
/ALK
Y)
MMG
SAM
SUN
G
(AR
OM
ATICS)
SUN
G C
HA
NG
(PA
RA
XILENE) NESMA
AMANA / L&T
Steel Structure / Equipment
ErectionNCC
A G Piping AIC
ElectricalJAL CARLO GAVAZZI CARLO
GAVAZZICARLO
GAVAZZIInstrumentation
Heavy Rigging MAMMOET MAMMOET ALEMAMMOET
MAMMOET SARENS MAMMOET
Haulage/ transport FAGIOLI FAGIOLI FAGIOLI FAGIOLI FAGIOLI FAGIOLI
TOTAL 4 SUBCs TOTAL 5 SUBCs TOTAL 6 SUBCs TOTAL 6 SUBCs TOTAL 6 SUBCs TOTAL 6 SUBCs
TOTAL 9 SUBCs
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
SUBCONTRACTING MATRIX SHAYBAH LNGPK 1
Inlet & Gas Treatment Plant
PK 2NGL Recovery &
Utilities
PK 3Power Plant Pack 4a Gas Handling
GOSP 1 & 4Pack 4b gas Handling
GOSP 2 & 3
PK 5Residential &
Industrial
Civil WorksGUSAN
GUSANKAMCO
Mohammad Al Mojil Group (MMG)
Buildings (Arch)
Buildings (Precast const) Ranco & Zamil Ranco & Zamil
Underground GIWI TCC PTS Chelsea
Piping Shop Fab HajriSamsung Saudi
Arabia Fabrication Shop
ARCC not applicable
Steel Structure / Equipment
Erection GIWI TCC SUNGDO E&C JCC Sung Changnot applicable
A G Piping not applicable
ElectricalSAMYOUNG SEJONG MIDONG Carlo Gavazzi
not applicable
Instrumentation not applicable
Heavy Rigging Mammoet not applicable
Insulation RB Hilton Bin Zagr RB Hilton TBD not applicable
Painting RB Hilton Hajri RB Hilton TBD not applicable
THIRD ANIMP CONSTRUCTION CONFERENCE & ECI AUTUMN FORUMMilan. Italy, October 12th, 2012
PUSHING THE LIMITS OF ENGINEERING CONSTRUCTION
WHAT FUTURE?
• KOREANS DIVERSIFYING INTO REGIONS AND FIELDS?• FEED EXPERTS?• WHAT ELSE?
Q & A SESSION
© ABB Group February 1, 2012 | Slide 1
Faster on procurement (1/3)
MonthPack 2B
KOR Pack 3
KOR Pack 5B KOR
Pack 4 JAP&K
Pack 1 EU
Pack 2A EU
Pack 5A EU
10 31,0 25,0 40,0 26,0 31,0 33,0 25,0 15 53,0 52,0 54,0 49,0 53,0 55,0 52,5 20 72,0 70,0 72,0 67,0 72,0 67,0 62,0 25 92,0 93,0 96,0 84,0 92,0 77,0 82,0 30 98,5 96,2 100,0 98,5 98,5 89,0 100,0
Koreans are from 10 to 15% points faster than the European MCs
procurement centers
JERP (KSA) example:
© ABB Group February 1, 2012 | Slide 2
Faster on procurement (2/3)
-
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
% o
f PR
OG
RES
S (S
ourc
e S
ATO
RP)
Project Month
JERP (KSA) ACTUAL PROCUREMENT CURVES
Pack 2B KOR Pack 3 KOR Pack 5B KOR Pack 4 JAP&K
Pack 1 EU Pack 2A EU Pack 5A
© ABB Group February 1, 2012 | Slide 3
Therefore faster on site (3/3)
Pack 1 EUR
Pack 2A
48 55
65
74 81 83 85
Pack 2B KOR
93 93 99
-
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
17 18 19 20 21 22 23 24 25 26 27
% o
f Ton
s (S
ourc
e M
C'M
ater
ailM
anag
ers
Project Month
JERPPiping Cumulated site del.ry (tons)
Pack 1 EUR Pack 2A EUR Pack 2B KOR
-4
18
32 38
45
Pack 2B KOR61
72 77
81
-
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
17 18 19 20 21 22 23 24 25 26 27
% o
f ID
ia(S
ourc
e S
ATO
RP
)
Project Month
JERP Piping Cumulated Prefab (IDia)
-
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45
% P
rogr
ess
Project Month
YERP EP&C&C Planned vs ActualPack # 3 (DAELIM)
ENG P ENG A PROC P PROC ACONSTR P CONSTR A COMM P
As of June’12
value: 0,95 BilEUR
Approx. 17 Mhours
© ABB Group February 1, 2012 | Slide 1
-
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51
% D
irect
vs
Peak
MA
NO
IWER
(sou
rce
SATO
RP)
Project month
JERP Manpower vs Peakby Packages
Pack 2B KOR Pack 3 KOR Pack 1 EUPack 2A EU Pack 5A EU Pack 5B KOR
with the aid of:
Third ANIMP Construction Conference andECI Autumn Forum
Pushing the Limits of Engineering ConstructionLe sfide e i nuovi limiti della Costruzione
October 12th, 2012 – Milan, Italy9.30 am to 5.30 pm
Atahotel ExecutiveCristallo Room, Viale Don Luigi Sturzo, 45 – 20154 Milano
This ANIMP Construction Section and ECI event will showcase state of art techniques in theEngineering Construction Industry and the results of adopting cutting edge engineering andconstruction management tools. It will interest all stakeholders including owners, operators,constructors, designers and specialist contractors.
We are now seeing projects that would have been impossible only a few years ago and limitsare continually being challenged and stretched. Construction periods have been drasticallyreduced due to traditionally sequential operations running concurrently through innovativeprocedures such as prefabricating civil foundations and plant super-structures.Increasingly heavy prefabricated modules are being built in sophisticated yards, transportedby ship and/or by road and lifted into final position, while buildings are reaching heightsbeyond anything that could have been previously imagined.
Severe weather conditions in hostile environments are now overcome successfully throughinnovative engineering solutions and lateral thinking by construction specialists. In the pastdecommissioning was a matter of simple demolition, but it is now a highly complex operationrequiring sophisticated techniques, ever more regulatory compliance and highly detailedplanning sequences.
Finally, competition from the Far East is challenging companies to provide greater efficiencythrough exciting advances in technology, openness to new ideas and at the same timecapturing and utilising the experience gained from previous projects.
Topics relating to Heavy Engineering Plant and Production Facilities include:
• Criteria and parameters in modular design
• Sharing the benefits of lessons learned within a construction company
• 3D modeling as support for construction activit ies: next steps for
future development (presentation from the Task Force researching
best practice)
• Decommissioning - Planning and Organisation
• South-Korean company strategies for overseas construction
• Best Practice procedures in the transition from construction to
commissioning
Project Case Studies will be presented on:
• Tecnimont’s Propane Dehydrogenation Unit project in Tobolsk, Russia
• Saipem’s Husky Sunrise Oil Sand Project in Canada
• Dimensione Ingenierie’s Monte Bianco New Cable Project in
Italy
see pprogramme and other information on web site www.animp.it
Third ANIMP Construction Conference andECI Autumn Forum
Pushing the Limits of Engineering ConstructionLe sfide e i nuovi limiti della Costruzione
October 12th, 2012 – Milan, Italy9.30 am to 5.30 pm
Atahotel ExecutiveCristallo Room, Viale Don Luigi Sturzo, 45 – 20154 Milano
08.45 - 09,30 am
09,30 am
11,00 - 11,15 am
12,45 - 02,00 pm
03,40 - 03,55 pm
04,25 - 05,20 pm
05,20 - 05,30 pm
Registration and welcome coffee
Welcome and IntroductionWelcome:- John Oliver, Chairman ECI- Nello Uccelletti, President ANIMPIntroduction:- Angelo Zucconi & Clive Winkler, Event Coordinators
Criteria and parameters in modular design- Paolo Cremonini, FAGIOLI
Sharing the benefits of lessons learned within aconstruction company- Jan Broekman, CB&I
Coffee - break
3D modelling as support for construction activities:next steps for future development- Massimiliano Del Rio, Task Force ANIMP-ECI
Decommissioning - planning and organisation- Jeremy Hunt, SELLAFIELD and Ivo Tripputi, SOGIN
South Korean company strategies for overseasconstruction- Antonio Coladarce, ABB
Lunch
Best practice procedures in the transition fromconstruction to commissioning- Deniz Metin Kaya, FOSTER WHEELER ITALIANA
Introduction to projects at the limits of engineeringconstruction- Angelo Zucconi & Clive Winkler, Event Coordinators
Propane Dehydrogenation Unit project in Tobolsk,Russia- Ferruccio Tata Nardini, TECNIMONT
Monte Bianco New Cableway Project in Italy- Marco Petrella, DIMENSIONE INGENIERIE
Coffee - break
Husky Sunrise Oil Sand Project in Canada- Giovanni Surian, SAIPEM
Q&A session with all speakers- Chairmen, Francesco Di Serio & James Bishop
Event summing up and closure of the Conference
PP RR OO GG RR AA MM MM EE
with the aid of:
Third ANIMP Construction Conference andECI Autumn Forum
Pushing the Limits of Engineering ConstructionLe sfide e i nuovi limiti della Costruzione
October, Friday 12th 2012 – Milan, Italy9.30 am to 5.30 pm
Atahotel Executive, Cristallo Room, Viale Don Luigi Sturzo, 45 – 20154 Milano
Where we are and how to reach us:
REGISTRATION FORMATAHOTEL EXECUTIVE - VIALE DON LUIGI STURZO, 45 - 20154 MILANO
PLEASE SEND BY E-MAIL OR BY FAX with copy of bank transfer TO ORGANIZING SECRETARIAT: ANIMP SERVIZI SRL -Via Enrico Tazzoli, 6 – 20154 Milano
Tel.+39 -02 67100740 – Fax +39 02 67071785 e-mail: [email protected] or [email protected] COMPLETING BY HAND, PLEASE USE BLOCK CAPITALS
Please tick the relevant box and confirm payment by signing below : (price includes 21%VAT )
Recipient: ANIMP SERVIZI SRLVia Enrico Tazzoli, 6 - 20154 Milan ItalyVAT & FC Code 07843320156BANK: UNICREDITIBAN CODE: IT87Q0200801758000100408125SWIFT BIC CODE: UNCRITM1M67
Date
Signature
NAME SURNAME
COMPANY OR UNIVERSITY
ADDRESS
POSTAL/ZIP CODE CITY COUNTRY
e-mail PHONE FAX
VAT CODE OR FISCAL CODE
To reach the Atahotel Executive from Central Railway Station: Pick up the under-ground (MM2, Green line-towards Cadorna) up to "Porta Garibaldi" stop (it takes 5/8minutes to get there). The hotel is within 5 minutes walking distance from this stop.To reach the Atahotel Executive from Linate Airport: pick up the Bus n° 73 up to thefinal stop (Piazza San Babila) and then pick up the underground (Red Line-towardsCadorna) (one every 6 minutes) and stop at “Cadorna Station” (4th stop). Thenchange into the Green line and get off at "Porta Garibaldi" stop . The hotel is within5 minutes walking distance from this stop.To reach the Atahotel Executive from Malpensa Airport : pick up the “MalpensaExpress” leaving from the terminal every 30 minutes. Stop to "P.ta Garibaldi Station"( it takes 40 minutes to go there). The hotel is within 5 minutes walking distance fromthis station. To reach the Atahotel Executive from Orio al Serio/ Bergamo Airport : pick up the“Orio Shuttle” leaving from the terminal every 30 minutes up to the Bus terminal (nextto the Central Railway Station). Then pick up the underground (MM2, Green line-towards Cadorna) up to "Porta Garibaldi" stop (it takes 5/8 minutes to get there).The hotel is within 5 minutes walking distance from this stop. Further Information:Taxi from Linate Airport takes 30 minutes to get to Atahotel Executive.Taxi from Malpensa Airport takes 50 minutes to get to Atahotel Executive. Taxi from Orio al Serio Airport takes 50 minutes to get to Atahotel Executive.
� ANIMP & ECI MEMBERS € 145,20
� OTHERS (non Animp/Eci Members) € 242,00
Conditions of Payment1- Use this format for the registration only2- Regisration fee must be paid by bank transfer3- All payments must be done in Euro4- All banking charges must be paid by the payer5- Registration accepted only 100% payment6- Checks are not accepted7- Title of bank transfer must include participant’s name8- Only after receiving the payment, ANIMP SERVIZI SRL willissue and send the invoice to the payerConditions of change & cancellation1- In case of cancellation between September 15 up to September30, 2012 paid amount will be returned minus 50%. Money shall bereturned no later than 4 weeks after the end of the Congress2- No refund will be made for cancellation after October 1st, 20123- All notifications of cancellation must be in writing4- Name changes will be allowed free of charge until September11, 2012
HOTEL BOOKINGATAHOTEL EXECUTIVE: room reservation can be made through“Central Booking Office”, phone +39 06 69646964,e-mail: [email protected], marking as reference: “Convegno ANIMP 12 OTTOBRE 2012”
PRICE PER DAY B/B and 10% VAT:
DUS € 140 DP € 160
© ABB Group February 1, 2012 | Slide 1
-
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51
% D
irect
vs
Peak
MA
NO
IWER
(sou
rce
SATO
RP)
Project month
JERP Manpower vs Peakby Packages
Pack 2B KOR Pack 3 KOR Pack 1 EUPack 2A EU Pack 5A EU Pack 5B KOR
© ABB Group February 1, 2012 | Slide 1
Faster on procurement (1/3)
MonthPack 2B
KOR Pack 3
KOR Pack 5B KOR
Pack 4 JAP&K
Pack 1 EU
Pack 2A EU
Pack 5A EU
10 31,0 25,0 40,0 26,0 31,0 33,0 25,0 15 53,0 52,0 54,0 49,0 53,0 55,0 52,5 20 72,0 70,0 72,0 67,0 72,0 67,0 62,0 25 92,0 93,0 96,0 84,0 92,0 77,0 82,0 30 98,5 96,2 100,0 98,5 98,5 89,0 100,0
Koreans are from 10 to 15% points faster than the European MCs
procurement centers
JERP (KSA) example:
© ABB Group February 1, 2012 | Slide 2
Faster on procurement (2/3)
-
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
% o
f PR
OG
RES
S (S
ourc
e S
ATO
RP)
Project Month
JERP (KSA) ACTUAL PROCUREMENT CURVES
Pack 2B KOR Pack 3 KOR Pack 5B KOR Pack 4 JAP&K
Pack 1 EU Pack 2A EU Pack 5A
© ABB Group February 1, 2012 | Slide 3
Therefore faster on site (3/3)
Pack 1 EUR
Pack 2A
48 55
65
74 81 83 85
Pack 2B KOR
93 93 99
-
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
17 18 19 20 21 22 23 24 25 26 27
% o
f Ton
s (S
ourc
e M
C'M
ater
ailM
anag
ers
Project Month
JERPPiping Cumulated site del.ry (tons)
Pack 1 EUR Pack 2A EUR Pack 2B KOR
-4
18
32 38
45
Pack 2B KOR61
72 77
81
-
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
17 18 19 20 21 22 23 24 25 26 27
% o
f ID
ia(S
ourc
e S
ATO
RP
)
Project Month
JERP Piping Cumulated Prefab (IDia)
-
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45
% P
rogr
ess
Project Month
YERP EP&C&C Planned vs ActualPack # 3 (DAELIM)
ENG P ENG A PROC P PROC ACONSTR P CONSTR A COMM P
As of June’12
value: 0,95 BilEUR
Approx. 17 Mhours
with the aid of:
Third ANIMP Construction Conference andECI Autumn Forum
Pushing the Limits of Engineering ConstructionLe sfide e i nuovi limiti della Costruzione
October 12th, 2012 – Milan, Italy9.30 am to 5.30 pm
Atahotel ExecutiveCristallo Room, Viale Don Luigi Sturzo, 45 – 20154 Milano
This ANIMP Construction Section and ECI event will showcase state of art techniques in theEngineering Construction Industry and the results of adopting cutting edge engineering andconstruction management tools. It will interest all stakeholders including owners, operators,constructors, designers and specialist contractors.
We are now seeing projects that would have been impossible only a few years ago and limitsare continually being challenged and stretched. Construction periods have been drasticallyreduced due to traditionally sequential operations running concurrently through innovativeprocedures such as prefabricating civil foundations and plant super-structures.Increasingly heavy prefabricated modules are being built in sophisticated yards, transportedby ship and/or by road and lifted into final position, while buildings are reaching heightsbeyond anything that could have been previously imagined.
Severe weather conditions in hostile environments are now overcome successfully throughinnovative engineering solutions and lateral thinking by construction specialists. In the pastdecommissioning was a matter of simple demolition, but it is now a highly complex operationrequiring sophisticated techniques, ever more regulatory compliance and highly detailedplanning sequences.
Finally, competition from the Far East is challenging companies to provide greater efficiencythrough exciting advances in technology, openness to new ideas and at the same timecapturing and utilising the experience gained from previous projects.
Topics relating to Heavy Engineering Plant and Production Facilities include:
• Criteria and parameters in modular design
• Sharing the benefits of lessons learned within a construction company
• 3D modeling as support for construction activit ies: next steps for
future development (presentation from the Task Force researching
best practice)
• Decommissioning - Planning and Organisation
• South-Korean company strategies for overseas construction
• Best Practice procedures in the transition from construction to
commissioning
Project Case Studies will be presented on:
• Tecnimont’s Propane Dehydrogenation Unit project in Tobolsk, Russia
• Saipem’s Husky Sunrise Oil Sand Project in Canada
• Dimensione Ingenierie’s Monte Bianco New Cable Project in
Italy
see pprogramme and other information on web site www.animp.it
Third ANIMP Construction Conference andECI Autumn Forum
Pushing the Limits of Engineering ConstructionLe sfide e i nuovi limiti della Costruzione
October 12th, 2012 – Milan, Italy9.30 am to 5.30 pm
Atahotel ExecutiveCristallo Room, Viale Don Luigi Sturzo, 45 – 20154 Milano
08.45 - 09,30 am
09,30 am
11,00 - 11,15 am
12,45 - 02,00 pm
03,40 - 03,55 pm
04,25 - 05,20 pm
05,20 - 05,30 pm
Registration and welcome coffee
Welcome and IntroductionWelcome:- John Oliver, Chairman ECI- Nello Uccelletti, President ANIMPIntroduction:- Angelo Zucconi & Clive Winkler, Event Coordinators
Criteria and parameters in modular design- Paolo Cremonini, FAGIOLI
Sharing the benefits of lessons learned within aconstruction company- Jan Broekman, CB&I
Coffee - break
3D modelling as support for construction activities:next steps for future development- Massimiliano Del Rio, Task Force ANIMP-ECI
Decommissioning - planning and organisation- Jeremy Hunt, SELLAFIELD and Ivo Tripputi, SOGIN
South Korean company strategies for overseasconstruction- Antonio Coladarce, ABB
Lunch
Best practice procedures in the transition fromconstruction to commissioning- Deniz Metin Kaya, FOSTER WHEELER ITALIANA
Introduction to projects at the limits of engineeringconstruction- Angelo Zucconi & Clive Winkler, Event Coordinators
Propane Dehydrogenation Unit project in Tobolsk,Russia- Ferruccio Tata Nardini, TECNIMONT
Monte Bianco New Cableway Project in Italy- Marco Petrella, DIMENSIONE INGENIERIE
Coffee - break
Husky Sunrise Oil Sand Project in Canada- Giovanni Surian, SAIPEM
Q&A session with all speakers- Chairmen, Francesco Di Serio & James Bishop
Event summing up and closure of the Conference
PP RR OO GG RR AA MM MM EE
with the aid of:
Third ANIMP Construction Conference andECI Autumn Forum
Pushing the Limits of Engineering ConstructionLe sfide e i nuovi limiti della Costruzione
October, Friday 12th 2012 – Milan, Italy9.30 am to 5.30 pm
Atahotel Executive, Cristallo Room, Viale Don Luigi Sturzo, 45 – 20154 Milano
Where we are and how to reach us:
REGISTRATION FORMATAHOTEL EXECUTIVE - VIALE DON LUIGI STURZO, 45 - 20154 MILANO
PLEASE SEND BY E-MAIL OR BY FAX with copy of bank transfer TO ORGANIZING SECRETARIAT: ANIMP SERVIZI SRL -Via Enrico Tazzoli, 6 – 20154 Milano
Tel.+39 -02 67100740 – Fax +39 02 67071785 e-mail: [email protected] or [email protected] COMPLETING BY HAND, PLEASE USE BLOCK CAPITALS
Please tick the relevant box and confirm payment by signing below : (price includes 21%VAT )
Recipient: ANIMP SERVIZI SRLVia Enrico Tazzoli, 6 - 20154 Milan ItalyVAT & FC Code 07843320156BANK: UNICREDITIBAN CODE: IT87Q0200801758000100408125SWIFT BIC CODE: UNCRITM1M67
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Signature
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To reach the Atahotel Executive from Central Railway Station: Pick up the under-ground (MM2, Green line-towards Cadorna) up to "Porta Garibaldi" stop (it takes 5/8minutes to get there). The hotel is within 5 minutes walking distance from this stop.To reach the Atahotel Executive from Linate Airport: pick up the Bus n° 73 up to thefinal stop (Piazza San Babila) and then pick up the underground (Red Line-towardsCadorna) (one every 6 minutes) and stop at “Cadorna Station” (4th stop). Thenchange into the Green line and get off at "Porta Garibaldi" stop . The hotel is within5 minutes walking distance from this stop.To reach the Atahotel Executive from Malpensa Airport : pick up the “MalpensaExpress” leaving from the terminal every 30 minutes. Stop to "P.ta Garibaldi Station"( it takes 40 minutes to go there). The hotel is within 5 minutes walking distance fromthis station. To reach the Atahotel Executive from Orio al Serio/ Bergamo Airport : pick up the“Orio Shuttle” leaving from the terminal every 30 minutes up to the Bus terminal (nextto the Central Railway Station). Then pick up the underground (MM2, Green line-towards Cadorna) up to "Porta Garibaldi" stop (it takes 5/8 minutes to get there).The hotel is within 5 minutes walking distance from this stop. Further Information:Taxi from Linate Airport takes 30 minutes to get to Atahotel Executive.Taxi from Malpensa Airport takes 50 minutes to get to Atahotel Executive. Taxi from Orio al Serio Airport takes 50 minutes to get to Atahotel Executive.
� ANIMP & ECI MEMBERS € 145,20
� OTHERS (non Animp/Eci Members) € 242,00
Conditions of Payment1- Use this format for the registration only2- Regisration fee must be paid by bank transfer3- All payments must be done in Euro4- All banking charges must be paid by the payer5- Registration accepted only 100% payment6- Checks are not accepted7- Title of bank transfer must include participant’s name8- Only after receiving the payment, ANIMP SERVIZI SRL willissue and send the invoice to the payerConditions of change & cancellation1- In case of cancellation between September 15 up to September30, 2012 paid amount will be returned minus 50%. Money shall bereturned no later than 4 weeks after the end of the Congress2- No refund will be made for cancellation after October 1st, 20123- All notifications of cancellation must be in writing4- Name changes will be allowed free of charge until September11, 2012
HOTEL BOOKINGATAHOTEL EXECUTIVE: room reservation can be made through“Central Booking Office”, phone +39 06 69646964,e-mail: [email protected], marking as reference: “Convegno ANIMP 12 OTTOBRE 2012”
PRICE PER DAY B/B and 10% VAT:
DUS € 140 DP € 160