Clayton and Balkanika Energy Presentation

Presentation

Founded in 1930

Established a world-wide reputation in equipment

for the generation of industrial process steam

The customers of Clayton Industries

The 3 product lines of Clayton Industries

WASTE HEAT

RECOVERY SYSTEMS For energy recovery in hot

from 200 °C up to 1400 °C

gases and producing dry

saturated or superheated

steam from 2000 дup to

12000 kg/h

STEAM GENERATORS

WITH INTEGRATED

SUPERHEATER Rated outputs from 3 up to

20 MW superheated steam

with start-up time

less than 5 minutes

STEAM GENERATORS

Steam installations

with outputs of dry 99,5%,

saturated steam from 150

up to 40000 kg/h and

pressure up to 100 bar

The Clayton steam generator advantages

Fast

Safe

Reliable

Efficient

Compact

Heating coil

The Clayton steam generator principle

Clayton

pump

Steam/water

separator

Burner area

Hotwell

Steam Generator

hard water

steam to

customer return condensate

Basic components

Helical coil

Burner chamber

Feeding

pump Burner

Control box

Steam/water

separator

The Clayton helical heating coil

The coil of a Clayton Steam Generator is of a unique design which has

been developed for optimum heat transfer at all steam output levels.

The coil is a single water tube which is stacked in spirally wound layers

in the upper section of the Clayton Steam Generator and forms a ‘water

wall’ around the combustion chamber of the lower section. The

configuration of the coil as well as the variation in the tube diameter,

spacing between layers and spacing between tube turns in different

temperature zones of the coil are all carefully designed to maximize

efficiency and thereby minimizing fuel consumption.

The spiral construction of the coil is extremely robust and counteracts

the effects of expansion during rapid heating and cooling cycles. The

coil also undergoes in-house heat treatment to eliminate stresses and

each coil is tested at high pressure.

An added advantage of the single coil design is that the internal

condition can be monitored by observing the pressure of the feed water

at the coil inlet. In the case of oil fired units, soot blowing facilities are

provided to remove deposits from the outside of the coil.

Helical, single pipe

water coil

Upper layers

Lower layers

The Clayton helical heating coil

The Clayton Steam Separator

The Clayton Steam Separator is a High Efficiency centrifugal

design which has no moving parts. The extremely high steam

quality is maintained even under variable load conditions.

The steam/water mixture from the Clayton Steam Generator is

directed to the inlet of the separator where is separated by

centrifugal force. The water is collected and dry steam is

discharged through the top outlet.

The major advantages are the following:

Dry - 99,5 %, saturated steam even under variable load conditions

Insensitivity to TDS of feed water

Minimum blow down losses

The Clayton Burner

The burner of the Clayton Steam Generator is specially

designed to ensure that the flame is confined to the

combustion chamber and that combustion is complete

before the hot gasses are released over the coil.

To achieve this the air for combustion enters the burner

manifold at high velocity where it picks up fuel in a

whirlpool action to form a heart shaped flame where the

flame tip folds over into the low pressure zone.

Fuel and air are blended in precise ratios and the

burner fires upwards, which is the natural direction for a

flame.

The Clayton pump

The Clayton Pump is of a remarkable design and is

manufactured specifically to provide the forced circulation

through the coil of a Clayton Steam System.

The pump is a positive displacement type which ensures

flow stability over a wide range of varying pressure

conditions and it has a number of mechanical advantages. In

particular The Clayton Pump does not rely on mechanical

seals, packing rings or glands to separate the water being

pumped from the drive mechanism.

Operation is completely unaffected by relatively high water

temperature and the construction of the Clayton Pump is

extremely robust. The Clayton Pump is also very reliable and

low in maintenance.

Pumping action is produced by the movement of a

diaphragm which acts against a column of water on one side

of the diaphragm. The rise and fall of the water column

causes spring loaded inlet and outlet check valves at the top

of the column to open and close and this produces flow

through the pump.

The diaphragm is driven on the other side by the movement

of a piston which is semi-submersed in an oil bath

The Clayton steam generator offers:

counter-flow principle

- highest efficiency

- optimum utilization of

the heating surface

specially designed heating unit - controlled gas flow

- optimum heat transfer

steam/water separator

- dry, saturated steam 99,5 %

- insensitivity to TDS of feedwater

- minimum blowdown losses

completely closed

positive displacement pump

- controlled flow, water side

- insensitive to water quality

- no seals – no leakages

- low maintenance frequency

special flame pattern


- compact combustion chamber

- low NOx

standard soot blower with steam

- always clean heating unit


- minimum maintenance

Features: Advantages:

controls system

- electrical or PLC controlled

- easy to connect to supervision system

- integrated intelligence

The Clayton steam generator gives

following advantages:

high efficiency on 20 to 100% loads

reduced fuel/gas cost

shorter start-up time

minimum space and weight

quick response with full steam pressure

minimum maintenance cost

In operation “warm”

stand-by

cold stand-by In operation “cold”

stand-by

BENEFITS

Highly effective

Cold reserve

High quality steam

Minimal exploitation

expenses

Safe exploitation

Fast start

Compact size

Clayton Steam Generator

CLAYTON

Type

STEAM

(kg/hr)

POWER

(kW)

E 10 157 98

E 15 235 147

E 20 313 196

E 26 407 255

E 40 626 392

E 50 783 490

E 60 939 589

E 80 1253 785

E 100 1566 981

E 125 1957 1226

E 185 2897 1815

E 154 2349 1471

E 204 3131 1962

E 254 3914 2432

E 304 4697 2943

E 354 5480 3433

E 404 6263 3924

E 504 7829 4905

E 604 9394 5886

E 704 10977 6868

E 1004 16000 10000

E 1204 18500 12000

E 1604 24000 16000

E 2004 30500 20000

Clayton range

Clayton

Exhaust Gas Boilers

Clayton

Exhaust Gas Boilers

Heating coil

Clayton

pump

Steam/water

separator

Hotwell

Dry saturated

steam to

consumer

return condensate

Heating

coil

Superheating

coil

Superheated

steam to

consumer

Deaerator

return condensate

Steam/water

separator

Clayton

pump

The Clayton Exhaust Gas Boilers

offers:

counter-flow principle

- compact design

- maximum thermal efficiency

- low water content

plain tubes

- minimum fire risk

- easy to clean

- low surface temperature

- low exhaust gas temperature

standard sections

- short delivery time (on stock)

- approved construction

- modular system, easy to transport

and to install

forced circulation - no water level inside the boiler

- free choice of direction of both:

gas and water

staggered configuration of tubes

- optimum heat transfer

- minimum soot build-up

- controlled gas flow

high impact soot blow system

- easy to use


- minimum maintenance

Advantages::

spirally wound tubes

- free expansion

- dry running possible up to 450°C

exhaust gas temperature

Features:

Clayton Steam Generator

with integrated steam preheater

BURNING CHAMBER

Feed

water Water/steam

separator

Exhaust gases

Superheated steam

Saturated

steam

Clayton

Combi-system

Balkanika Energy PLC

“BALKANIKA ENERGY” PLC, is a longtime

partner and representative of "Clayton of

Belgium" NV for the territory of the Balkan

Peninsula.

The company has a team of experienced

professionals who have completed all

necessary training courses in Clayton

Industries factory in the Belgian town of

Bornem.

“BALKANIKA ENERGY” PLC. is authorized

by "Clayton of Belgium" NV, to accomplish

the following services:

Design of steam systems based on

Clayton products.

Delivery and qualified installation of

Clayton products.

Warranty commissioning and tuning

Warranty and out of warranty

service facilities at Clayton


offer:

Дисконтов фактор -

реалистичен сценарий % 5.00%


песимистичен сценарий % 6.00%


оптимистичен сценарий % 4.00%

Коефициент на инфлация 1.05

Годишна потенциална

консумация на газ преди

инвестицията м3 807 580

Годишна консумация на газ след

инвестицията м3 639 614

Цена на газта лв./м3 0.717

Инвестиция за модернизацията с

парогенераторна система лв 283 582.00

Дисконтирани разходи преди инвестиция

-5 510 772.10 лв/10 години Дисконтирани разходи преди инвестиция - реалистичен сценарий

-5 458 783.68 лв/10 години Дисконтирани разходи преди инвестиция - песимистичен сценарий

-5 563 760.29 лв/10 години Дисконтирани разходи преди инвестиция - оптимистичен сценарий

Дисконтирани разходи след инвестиция

-4 364 604.10 лв/10 години Дисконтирани разходи след инвестиция - реалистичен сценарий

-4 323 428.59 лв/10 години Дисконтирани разходи след инвестиция - песимистичен сценарий

-4 406 571.45 лв/10 години Дисконтирани разходи след инвестиция - оптимистичен сценарий

Спестени разходи в следствие на инвестицията

1 146 167.99 лв/10 години Спестени средства за 10 години - реалистичен сценарий

1 135 355.08 лв/10 години Спестени средства за 10 години - песимистичен сценарий

1 157 188.84 лв/10 години Спестени средства за 10 години - оптимистичен сценарий

304.18% ROI ВЪЗВРЪЩАЕМОСТ НА ИНВЕСТИЦИЯТА В %

2.5 PBP СРОК НА ОТКУПУВАНЕ

Using the experience and knowledge of our team,

“Balkanika Energy” can offer its customers preparing

the feasibility studies for the modernization of

existing or building new systems to generate steam.

“Balkanika Energy”. has the experience and knowledge to

perform

managing the entire process in the implementation of

investment projects.

SCOPE OF THE FEASIBILITY

STUDIES

Capture and measurement of the current

situation and the cost of processes

Selection of possible technological

solutions

Comparative feasibility analysis

Financial statement for profitability

of selected from the client technology

system


offer: DESIGNING

Our extensive experience and sound knowledge of

the products of Clayton, enables us to offer our

customers:

Preparation of design (flow diagram)

consistent with the specific needs of

customers and manufacturing processes.

Development of technical and work projects

regarding current regulatory standards.

Coordination of projects.


offer: DELIVERY, INSTALLING,

WARRANTY STARTUP AND ADJUSTING

For investment projects for modernization of

existing or construction of new steam installations,

Balkanika Energy PLC is able to assist in securing

financing under the operational programmes of EU.

Delivery of the equipment at preferential prices.

Building a complete turnkey installation by a

team of qualified and experienced specialists.

Setup, warranty startup and support

in commissioning.


offer: QUALIFIED SERVICE

The rights granted by "Clayton Industries" and

our knowledge as a result of passage

specialized training enable us to offer:

Warranty service.

Out of warranty service.

Subscription maintenance of

steam systems.

Staff trainings.

CLAYTON STEAM GENERATORS

Save: Time, Fuel, Space and Money

Engineering

Clayton and Balkanika Energy Presentation