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Tooling Systems for Machining Centers
Angle Heads
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Angle Head | Product Overview
Standard
Semi-Standard
Special Solutions
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Angle Head AssemblyAngle Heads and Spindles:
Design and Size According to the Application. The Output Spindle is Standard with DIN 6499 (ER-System) or BENZ Solidfix® Interface. Other Spindle Configurations by Request.
Torque Arm:
Fixed on the Angle Head.
Built Standard to 65 mm, 80 mm & 110 mm Spindle Centerlines. Custom Quoted According to Your Machine Specifications. Detailed Machine Specifications are Necessary (Drawings).
Interface to Machine Spindle:
All Standard Systems (CAT, HSK, SK, BT ...) Available.
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X-Line Technology
Advantages:• Excellent Operation – Crown Gear, Long Tool Life
• Extreme Rigidity – Higher Accuracy
• Lubrication Tolerance
• Optimized Gear Ratio of the Spindle
• Characteristic Line – High Cutting Performance
• Low Weight – Automatic Tool Change
X-Line Gear ConceptHigher Performance > Higher Efficiency and Productivity
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X-Line Technology
Crown Gear
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• Reduction of the Output Spindle Projection
• Integration of Larger ER Collet
• Low Interference Body Contour
• Higher RPM
• Bearing Alignment in the Clamping Range of the Tool
X-Line Technology | Advantages
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X-Line TechnologyConventional
Models
100%
100%
100%
100%
100%
100%
100%
Torque
Revolutions
Smoothness
Weight
Noise / Interference
Development of Heat
Price
X-Line
Models
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Angle Head | DesignAngle Head 90°, One Output - Type WSX
External Coolant Option Only
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Angle Head 90°, Two Output – Type WZX
External Coolant Option Only
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With External Coolant (No Internal Coolant)
Angle Head 90° Offset - Type WWX
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Angle Head 90° Offset – Type WWX
With External and Internal Coolant
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Angle Head 90°, Offset Narrow - Type WGX
External Coolant Only
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Angle Head 0-90° Adjustable - Type WDX
Application• General Manufacturing
to Light Production • Applications That Need
to Change Angles Frequently
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Angular Adjustment Scale
Worm Gear Adjustment of Angles on Back Side of Angle Head for Easier, Faster Adjustments.
Angle Head 0-90° Adjustable - Type WDX
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Angle Head with Fixed Angle - Type WFX
Application • Light to Heavy Production• Applications That Need Rigidity• Fixed Angle Can Not be Knocked
Out of Position
For an Angle Head Quote, Send:• A Copy of the Print• Type of Machine • Part to Be Fixtured
This Ensures Benz Quotes the Correct Angle.
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Angle Head | Duty Cycle BENZ Angle Heads Have a One (1) Year Warranty and are Expected to Last 3-5 Years Average Life.
1. Planned Use, 1 Shift Operation, 1,000 Hours Per Year
2. Maintain 10 Minute or Less Duty Cycle with 6 – 10 Minutes Rest. MQL Applications Have Lower Duty Cycle of 6 Minutes with 4 Minutes Rest.
3. Right Angle Head is Never Used Above Maximum RPM (Refer to Catalog).
4. Right Angle Head Should Never be Used Above Torque (NM) Specifications (Refer to Catalog) (Pay Attention to Tool Type, Dull Tools and Material Specifications as These Specifications / Conditions Will Affect the Torque Requirement).
5. Right Angle Head is Intended to be Used in Drilling and Light to Medium Milling Applications. Heavy Milling Applications Require a 3-Point Torque Arm to Supply Additional Rigidity Between the Torque Arm and Spindle Adapter.
6. For Heavy Usage Applications, Right Angle Heads Should be Sent to BENZ Inc. Annually for Inspection and Maintenance. For Standard Usage Applications, the Right Angle Head Should be Sent to BENZ Inc. Every 1 ½ - 2 Years for Inspection and Maintenance.
If the Right Angle Head Usage Exceeds Any of the Above Factors / Specifications, Life Expectancy Will be Greatly Reduced and Should be Sent for Inspection / Maintenance Sooner.
What is Average Life? Here are the Key Factors:
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Drive – Machine Spindle Adapter
CAT BT
038 CAT 40 without IC, metric thread 143 BT 30207 CAT 40 with IC via jacket, metric thread 464 BT 30 without slots467 CAT 40 with IC through spindle, metric thread 067 BT 35377 CAT 40 without IC, UNC thread 039 BT 40 without IC378 CAT 40 with IC through spindle, UNC thread 339 BT 40 with IC425 CAT 40 with IC via jacket, UNC thread 011 BT 50 without IC490 CAT 40 Big Plus with/without coolant - specify 491 CAT 50 Big Plus with/without coolant - specify 341 BT 50 with IC via jacketA42 CAT 50 without IC, metric thread 466 BT 50 with IC through spindle205 CAT 50 with IC via jacket, metric thread427 CAT 50 with IC through spindle, metric thread107 CAT 50 without IC, UNC thread354 CAT 50 with IC through spindle, UNC thread SK 428 CAT 50 with IC via jacket, UNC thread
090 SK 30 DIN 69871HSK 140 SK 40 DIN 2080
040 SK 40 without IC DIN 69871709 HSK 40 A with and without IC 240 SK 40 with IC DIN 69871710 HSK 50 A with and without IC 024 SK 45 DIN 69871711 HSK 63 A with IC 042 SK50 without IC DIN 69871771 HSK 63 A without IC 242 SK 50 with IC DIN 69871712 HSK 80 A with IC 140 SK 50 DIN 2080770 HSK 80 A without IC713 HSK 100 A with IC NMTB 772 HSK 100 A without IC 714 HSK 125 A without IC 461 NMTB 40715 HSK 160 A without IC 460 NMTB 50
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Drive Examples
SKHSK
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CAT
Drive Examples
MAS BT
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KM™ BENZ CAPTO™
Drive Examples
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Torque Arm | Standard
Standard Torque Arm 040W00205B0
Radius 65 mm, is Paired with Universal Stop Block
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Torque Arm | Standard
Standard Torque Arm 040W00405B0
Radius 80 mm, is Paired with Universal Stop Block
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Torque Arm | Standard
Standard Torque Arm 042W00405B0
Radius 100 mm, is Paired with Universal Stop Block
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Torque Arm | Special Application
Customized Torque Arms with 3-Point Brace Support. Brace Support for Heavy Applications.
For Machine Specific Connection, the Torque Arm will be Produced with Detailed Spindle Drawings Supplied by the Customer or Machine Manufacturer.
Custom Stop Blocks are Optional and Quoted Once we Have the Detailed Spindle Drawing.
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Torque Arm - Options
Customized Torque Arms with 3- Point Support, for Machine
Specific Connection to Provide Added Rigidity.
Customized Torque Arms with Flange Mount, for Machine
Specific Connection to Provide Added Rigidity.
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ER Collet Systems - Standard Weldon or Whistle Notch Combination - Optional
SK / BT / CAT Interface Optional
Face Mill Adaptor
Standard Output Spindle - Options
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Spindles | Tool Holding
Modular Quick Change
Advantages• Stability• Flexibility• Economic Efficiency• Repeatability• Fast Replacement of
Worn Tools
BENZ Solidfix ®
BENZ CAPTO™
KM™
HSK-T
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Precision: 0.015 mm
Spindle - Adapter
Spindles | BENZ Solidfix®
Less than 15 Second Tool Replacement
Full Face Contact
90° Rotation Bayonet Lock
Self-Centering by Taper Contact
Advantages• Very Compact• Highest Precision• High System Rigidity• Very User-Friendly• High Flexibility• One Hand Operation• Operator Safe
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Spindle | BENZ Solidfix® - Adapter
(1) BENZ Solidfix® Angle Head Can Replace Up to (4) ER Collet Angle Heads
• Weldon for Parallel Shanks DIN 1835B• Whistle-Notch for Parallel Shanks DIN 1835 E• Shrink Fit Chucks• Softsynchro® with IC• Collet Chucks 8° Type ER• Milling Machine Arbors with IC• Closing Plug• Test Arbors• Boring Bar Blanks
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Spindle | BENZ CAPTO™
(1) BENZ CAPTO™ Angle Head Can Replace Up to (4) ER Collet Angle Heads
• Weldon for Parallel Shanks DIN 1835B• Whistle-Notch for Parallel Shanks DIN 1835 E• Shrink Fit Chucks• Softsynchro® with IC• Collet Chucks 8° Type ER• Milling Machine Arbors with IC• Closing Plug• Test Arbors• Boring Bar Blanks
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Inquiry FormImportant Information Needed on Every Request:
Advantages
• Drilling
• Milling
• Thread Cutting
• Miscellaneous
Material
• Is a 3D-Model of the Part Available to Find Interference Contours?
Choice of Angle Head, High Speed Spindle, Multi-Spindle Head
• Type
• Tool Spindle Design
• IC / without Internal Coolant
• Direction of Application
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Inquiry FormImportant Information Needed on Every Request:
Machine
• Manufacturer
• Type of Machine
• Spindle RPM
• Taper
• Machine Connection Data if Necessary
• Max. Allowed Weight and Size of the Tool Changer
Application Terms
•Interrupted Cut, Heavy-Duty Cutting
•Dry Running
•Continuous Duty Required
•Max. Required Revolution
•Max. Required Ratio
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Numerical Code
Is Always in Connection to Each Other
Taper
Design / Model
Machine-Adaption
Size
Spindle
Length
Code: 711 WWX 002 05 E5A – 125
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Application Example 1 (1)
• Machine (Vertical) without Internal Coolant and without Automatic Tool Change
• Tool Holder HSK 63 A
• Stop Block Already at the Machine
• No Mass Production
• Cheap Solution
Previously Discussed
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• 771 for HSK 63 A without Internal Coolant
• WSX is a Versatile Solution
• 002 Nr. for the DMS of Present Angle Head
• 05 Size with 30 Nm for Cutting of M8 is Sufficient
• E5A ER25 Collet Chuck
• -135 the Length is Enough Because the Spindle via DMS is Enough
• 771WSX00205E5A-135
Solution Suggestion
Application Example 2 (5)
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Angle Head771WSX00205E5A-135
Application Example 2 (6)
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Application Example 2 (7)
• Machine: Internal Coolant and Auto Tool Change
• Tool Holder HSK 100 A
• Stop Block with Brace Support Exists Already on the Machine
• Small Series
Previously Discussed
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Application Example 2 (8)
• Milling Groove Width of 12
• Hint: Components can Change in a Groove Width of 16 and 18. The Drill Ø is in Comparison Higher.The Strength of 90 mm Stays.
Task
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Application Example 2 (9)
Approach and Solution Suggestion• Is There Already a Head from BENZ on the Machine and if Yes, What Kind of Description
(Drawing Number) is on the Head?
• If No BENZ Head is Used, we Will Need a Drawing of the Machine Spindle with the View and Dimensions of the Stop Block and the Allowed Weight.
• If No BENZ Angle Head in Use, but the Customer Gives us the Required Drawings.
• The Drawing Shows a Permitted Interference Circle of Ø 185 mm by Free Space and a Permitted Change Weight of 12 kg.
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Application Example 2 (11)
Suggestion Solution• 713 for HSK 100 A with Internal Coolant, However Output Above Nozzle to the Tool (Drill Ø115)
• WWX Narrow and Good for Milling
• 125 Drawings of the Customer are Correct in Comparison to the BENZ Drawings (if There are no Drawings, it Will be Allocated a Continous Nr. and a New DMS Will be Designed)
• 07 Size with 70 Nm for Milling with Ø12-Ø18 mm is Enough
• E6A Customer is with Collet More Flexible, BMS is Too Big, Weldon or Whistle Notch Depend on Ø
• -155 the Length is Sufficient for an Application up to 90 mm
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Application Example 2 (12)
IC-DüseBrace support
Angle Head713WWX12507E6A-155
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Application Example - MAG
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Application – Boring Mill Flange Mount
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Application – Adjustable Head
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Application Example - GROß
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Contact Us Directly For Questions
Rapid Turnaround to Minimize Downtime• BENZ Inc.’s Standard Repair Service
Turnaround is Two Weeks
• Choose Expedite Service to Replace
Worn or Damaged Tools within 72 hours
• Preventive Maintenance Program is
Available to Minimize Unscheduled Downtime
• One-Year Warranty on all Repairs
BENZ Inc. 704.529.5300
www.benztooling.com
8325 J Arrowridge Blvd.
Charlotte, NC 28273
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For More Information Regarding BENZ Angle Heads,
Call 704-529-5300