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Production Line Production Line Setup in Knit Setup in Knit
Garments Garments Manufacturing Manufacturing
FactoriesFactories
Southeast University Department Of Textile
EngineeringI/A 251,252 Tejgaon Dhaka Bangladesh
Prepared By : Mazadul Hasan sheshirID: 201000040000813th Batch Wet Processing Technology Email: [email protected] University
IntroductionIntroduction
Every kind of industries maintains a proper Every kind of industries maintains a proper sequence to the production of certain sequence to the production of certain products. From raw material to the final products. From raw material to the final product there is a sequence of production. product there is a sequence of production. Therefore mills & industries follow a definite Therefore mills & industries follow a definite rule to set up their machineries in proper rule to set up their machineries in proper order. Garment Industries also follow a order. Garment Industries also follow a sequential procedure in production of sequential procedure in production of garments. Now, a medium production garments. Now, a medium production capacity garment industry can produce at capacity garment industry can produce at least 5000 pcs of garments. Without least 5000 pcs of garments. Without maintaining proper procedure, it would not maintaining proper procedure, it would not be possible. be possible.
Purpose of Successful Production Line Purpose of Successful Production Line SetupSetup
To have the frequent flow of the To have the frequent flow of the production of garments.production of garments.
Minimizes the time for producing a Minimizes the time for producing a garment.garment.
Cost effective way to increase Cost effective way to increase productionproduction
Decreases the amount of labour to Decreases the amount of labour to carry completed materials of one carry completed materials of one section to the another section.section to the another section.
Industrial Flow Chart of Making a Complete Industrial Flow Chart of Making a Complete
GarmentGarment Drawing/Sketch
Grading
SewingSorting
or BundlingCutting
Fabric Spreading
PackingFinal
Inspection
Production Pattern
CostingApproved
Sample
Sample Making
Working Pattern
Basic BlockBasic
Manufacturing Difference
Marker Making
Ironing & Finishing
Cartoning
Illustration of a Basic T-Illustration of a Basic T-ShirtShirt
Flow Chart of the Production of a Flow Chart of the Production of a Basic T-Shirt Basic T-Shirt
Wo
rkin
g P
art
of
T-S
hir
tW
ork
ing
Par
t o
f T
-Sh
irt M
/cs Used
to W
ork W
ithM
/cs Used
to W
ork W
ith
ShouldShoulder Joiner JoinShoulder Shoulder
Top StitchTop Stitch
Sleeve Sleeve joinjoin
ShouldShoulder Joiner JoinArm hole Arm hole Top StitchTop Stitch
OverlocOverlockk
FeedLoFeedLockck
OverlLoOverlLockck
FeedLoFeedLockck
OverlocOverlockk
Flow Chart of the Production of a Flow Chart of the Production of a Basic T-Shirt (Cont.)Basic T-Shirt (Cont.)
Wo
rkin
g P
art
of
T-S
hir
tW
ork
ing
Par
t o
f T
-Sh
irt M
/cs Used
to W
ork W
ithM
/cs Used
to W
ork W
ith
Facing ¼ Facing ¼ Top StitchTop Stitch
Collar Collar MakeMake
Facing Join Facing Join With CollarWith Collar
Zipper Zipper TuckTuck
Collar Collar JoinJoin
LockstiLockstitchtch
LockstiLockstitchtch
LockstiLockstitchtch
LockstiLockstitchtch
LockstiLockstitchtch
Flow Chart of the Production of a Flow Chart of the Production of a Basic T-Shirt (Cont.)Basic T-Shirt (Cont.)
Wo
rkin
g P
art
of
T-S
hir
tW
ork
ing
Par
t o
f T
-Sh
irt M
/cs Used
to W
ork W
ithM
/cs Used
to W
ork W
ith
Zipper Zipper JoinJoinInside Inside Facing Facing
Zipper JoinZipper Join
Collar Collar Inside JoinInside Join
Inside Inside NeckNeckBack Back
Necktop Necktop JoinJoin
LockstiLockstichch
LockstiLockstichch
LockstiLockstichch
OverlocOverlockk
LockstiLockstichch
Flow Chart of the Production of a Flow Chart of the Production of a Basic T-Shirt (Cont.)Basic T-Shirt (Cont.)
Wo
rkin
g P
art
of
T-S
hir
tW
ork
ing
Par
t o
f T
-Sh
irt M
/cs Used
to W
ork W
ithM
/cs Used
to W
ork W
ith
Front Front Facing Facing
Necktop Necktop StitchStitch
Zipper Zipper Top StichTop Stich
Cuff Cuff NeckNeck
Side Side SeamSeamCuff Cuff JoinJoin
LockstiLockstitchtch
Plain Plain stitchstitchShoulder Shoulder
JoinJoinPlain StitchPlain Stitch
OverlocOverlockk
OverlocOverlockk
Flow Chart of the Production of a Flow Chart of the Production of a Basic T-Shirt (Cont.)Basic T-Shirt (Cont.)
Wo
rkin
g P
art
of
T-S
hir
tW
ork
ing
Par
t o
f T
-Sh
irt M
/cs Used
to W
ork W
ithM
/cs Used
to W
ork W
ith
Cuff Top Cuff Top StitchStitch
HemmiHemmingng
FeedlocFeedlockk
FeedlocFeedlockk
FacinFacingg
ConclusionConclusion
Finally we can say that for smooth Finally we can say that for smooth & quick production within a & quick production within a minimum time, with the other minimum time, with the other criteria (planning, costing etc), a criteria (planning, costing etc), a proper layout plan of the proper layout plan of the production machineries are production machineries are essential. The flow of raw material essential. The flow of raw material (fabrics) to the final product (fabrics) to the final product (garments) should be smooth. (garments) should be smooth. Otherwise large number production Otherwise large number production within a time limit is not possible .within a time limit is not possible .