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1
Milling Machines
Session 13
2
Vertical Milling Machine
• Developed in 1860's• Combines vertical spindle of drill press
with longitudinal and traverse movements of milling machine
• Milling process may be vertical, horizontal, angular, or helical
• Can be used for milling, drilling, boring, and reaming
• Can machine in one, two, or three planes• X, Y, Z
3
Vertical Milling Machines• Equipped with variable speed spindles
• Permits wide range of speeds
• Spindle head housing swiveled as much as 90 degrees right and left, and limited backward and forward for angular operations
• Longitudinal and crossfeed movements of table operated by hand or automatic feeds
4
Variety of Operations
• Face milling
• End milling
• Keyway cutting
• Dovetail cutting
• T-slot and circular slot cutting
• Many facing operations done with fly tool
• Gear cutting
• Drilling
• Boring
• Jig boring
5
Types of Vertical Milling Machines
• Ram-type• Most common • Features of horizontal milling machine• Cutter spindle mounted in vertical position• Spindle head may be swiveled allowing
machining of angular surfaces
6
Types of Vertical Milling Machines
• Ram-type
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Parts of Ram-Type Mill
• Base • Made of cast iron
• May contain coolant reservoir
8
Parts of Ram-Type Mill
• Column• Machined face
provides ways for vertical knee movement
• Upper part machined to produce turret for overarm mount
9
Parts of Ram-Type Mill
• Overarm • Round base• May be adjusted
toward or away from column and rotated
• Locked into position
10
Parts of Ram-Type Mill
• Head • Attached to end
of ram• Universal-type
machines allow swivel in 2 planes
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Parts of Ram-Type Mill
• Motor • Mounted on top
of head• Provides drive to
spindle through V-belt
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Parts of Ram-Type Mill
• Spindle speed• Speed changed
by variable-speed pulley/crank or by belt changes and reduction gear
13
Parts of Ram-Type Mill
• Knee • Moves up and
down on face of column
• Supports saddle and table
• Does not contain gears for automatic feed
14
Heavy-Duty Vertical Milling Machine
• Used for machining operations that require larger cutters and good rigidity
• Adapted to operations with both end mills and face mills• Profiling interior and exterior surfaces• Milling dies and molds• Locating and boring holes in vises and
fixtures
15
Heavy-Duty Vertical Milling Machine
16
Horizontal Boring Mill
• The Horizontal Boring Mill (HBM) is classically a large machine. Although small items can be machined on them, they are usually reserved for the large to very large workpieces.
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Typical Boring Mill Operation
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Typical Boring Mill Operation