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@ IJTSRD | Available Online @ www ISSN No: 245 Inte R IoT Based In Lecturer Senior Grade, Nachimuthu Po ABSTRACT This project aims to gather informa industry by means of the internet of Internet of Things (IOT) is rapid technology. IOT is the network of phys things embedded with electronics, soft and network connectivity, which enable to collect and exchange data. In this pr developing a system which will automat the industrial application such as, M energy consuming of the industry, s effect and no of loads connected, etc., This information's are uploaded on the can view the information on the anywhere and at any time. The data are internet cloud user can view it at any tim found any single phasing in supply o issues user can get information from means of internet. In this modern i technology Keywords: Ardunio, Internet, Sensors, W I. INTRODUCTION Technological developments have enabl classic systems place by Automatic systems. In addition, the availabil processing, stable and sensitive prod particular benefits in industrial automati of the developments in Communication systems are no longer monitored and personnel using classic methods, but au computer-controlled or remote-contro Industrial environmental conditions upgrading day by day with this new automatic techniques as a result of get conventional procedures of manufactur w.ijtsrd.com | Volume – 2 | Issue – 5 | Jul-Aug 56 - 6470 | www.ijtsrd.com | Volum ernational Journal of Trend in Sc Research and Development (IJT International Open Access Journ ndustrial Information Gatheri K. Bhuvaneswari , Department of Electrical and Electronics Engin olytechnic College, Pollachi, Tamil Nadu, India ation from an things (IOT). dly increasing sical objects or tware, sensors, es these objects roject, We are tically monitor Motor's speed, single phasing e internet user internet from e stored in the me. If the user or some other anywhere by industries this Wi-Fi led to be taken and advanced ility of fast- ducts provided ion. As a result n technologies, controlled by utomatically by olled devices. have been wly introduced tting rid of the ring increasing huge workloads. The next ge be definitely more advanc compared with existing ones. This brings on a new te Industries” in this new era of controlling of various Industr emerging technology brought modern wireless telecomm Things (IOT) has attracted a expected to bring benefits to The newly introduced concept (IOT) is providing a helpin Industrial automation through each device or devices consti able to communicate with the in the same premises over a co this leads to exchange of relev and various other paramete various devices to improve th will help industries to hav management and increased thr 2.1 BLOCK DIAGRAM Figure 1: Block 2.1.1 BLOCK DIAGRAM Power Supply SMPS power supply adapter i for the Arduino Uno. 2018 Page: 856 me - 2 | Issue 5 cientific TSRD) nal ing neering, eneration industries will ced and automatic as erminology of “Smart f Monitoring as well as rial applications. . As an about rapid advances in munication, Internet of a lot of attention and is numerous applications. t of “Internet of Things” ng hand to achieve the h remote access. In IOT ituting a system will be other devices or system ommon platform. Hence vant data, statistics, logs ers information among heir performance, which ve better productivity, roughput. k Diagram OPERATION is used to provide power

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This project aims to gather information from an industry by means of the internet of things IOT . Internet of Things IOT is rapidly increasing technology. IOT is the network of physical objects or things embedded with electronics, software, sensors, and network connectivity, which enables these objects to collect and exchange data. In this project, We are developing a system which will automatically monitor the industrial application such as, Motors speed, energy consuming of the industry, single phasing effect and no of loads connected, etc., This informations are uploaded on the internet user can view the information on the internet from anywhere and at any time. The data are stored in the internet cloud user can view it at any time. If the user found any single phasing in supply or some other issues user can get information from anywhere by means of internet. In this modern industries this technology K. Bhuvaneswari "IoT Based Industrial Information Gathering" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-2 | Issue-5 , August 2018, URL: https://www.ijtsrd.com/papers/ijtsrd15935.pdf Paper URL: http://www.ijtsrd.com/engineering/electrical-engineering/15935/iot-based-industrial-information-gathering/k-bhuvaneswari

Citation preview

Page 1: IoT Based Industrial Information Gathering

@ IJTSRD | Available Online @ www.ijtsrd.com

ISSN No: 2456

International

Research

IoT Based Industrial Information Gathering

Lecturer Senior Grade, Nachimuthu Polytechnic College, Pollachi, Tamil

ABSTRACT This project aims to gather information from an industry by means of the internet of things (IOT). Internet of Things (IOT) is rapidly increasing technology. IOT is the network of physical objects or things embedded with electronics, software, sensors, and network connectivity, which enables these objects to collect and exchange data. In this project, We are developing a system which will automatically monitor the industrial application such as, Motor's speed, energy consuming of the industry, single phasieffect and no of loads connected, etc., This information's are uploaded on the internet user can view the information on the internet from anywhere and at any time. The data are stored in the internet cloud user can view it at any time. If the user found any single phasing in supply or some other issues user can get information from anywhere by means of internet. In this modern industries this technology Keywords: Ardunio, Internet, Sensors, Wi I. INTRODUCTION Technological developments have enabled classic systems place by Automatic and advanced systems. In addition, the availability of fastprocessing, stable and sensitive products provided particular benefits in industrial automation. As a result of the developments in Communication tecsystems are no longer monitored and controlled by personnel using classic methods, but automatically by computer-controlled or remote-controlled devices. Industrial environmental conditions have been upgrading day by day with this newly introducautomatic techniques as a result of getting rid of the conventional procedures of manufacturing increasing

@ IJTSRD | Available Online @ www.ijtsrd.com | Volume – 2 | Issue – 5 | Jul-Aug 2018

ISSN No: 2456 - 6470 | www.ijtsrd.com | Volume

International Journal of Trend in Scientific

Research and Development (IJTSRD)

International Open Access Journal

T Based Industrial Information Gathering

K. Bhuvaneswari

, Department of Electrical and Electronics Engineering,Nachimuthu Polytechnic College, Pollachi, Tamil Nadu, India

This project aims to gather information from an industry by means of the internet of things (IOT). Internet of Things (IOT) is rapidly increasing technology. IOT is the network of physical objects or things embedded with electronics, software, sensors,

network connectivity, which enables these objects to collect and exchange data. In this project, We are developing a system which will automatically monitor the industrial application such as, Motor's speed, energy consuming of the industry, single phasing

This information's are uploaded on the internet user can view the information on the internet from anywhere and at any time. The data are stored in the internet cloud user can view it at any time. If the user

und any single phasing in supply or some other issues user can get information from anywhere by means of internet. In this modern industries this

Ardunio, Internet, Sensors, Wi-Fi

Technological developments have enabled to be taken classic systems place by Automatic and advanced systems. In addition, the availability of fast-processing, stable and sensitive products provided particular benefits in industrial automation. As a result of the developments in Communication technologies, systems are no longer monitored and controlled by personnel using classic methods, but automatically by

controlled devices. Industrial environmental conditions have been upgrading day by day with this newly introduced automatic techniques as a result of getting rid of the

res of manufacturing increasing

huge workloads. The next generation industries will be definitely more advanced and automatic as compared with existing ones. This brings on a new terminology of “Smart Industries” in this new era of Monitoring as well as controlling of various Industrial applications. . As an emerging technology brought about rapid advances in modern wireless telecommunication, Internet of Things (IOT) has attracted a lot of attention and is expected to bring benefits to numerous applications. The newly introduced concept of “Internet of Things” (IOT) is providing a helping hand to achieve the Industrial automation through remote access. In IOT each device or devices constituting a system will be able to communicate with the other devices or system in the same premises over a common platform. Hence this leads to exchange of relevant data, statistics, logs and various other parameters information among various devices to improve their performance, which will help industries to have better productivity, management and increased throughput. 2.1 BLOCK DIAGRAM

Figure 1: Block Diagram

2.1.1 BLOCK DIAGRAM OPERATIONPower Supply SMPS power supply adapter is usedfor the Arduino Uno.

Aug 2018 Page: 856

6470 | www.ijtsrd.com | Volume - 2 | Issue – 5

Scientific

(IJTSRD)

International Open Access Journal

T Based Industrial Information Gathering

Department of Electrical and Electronics Engineering,

huge workloads. The next generation industries will be definitely more advanced and automatic as

on a new terminology of “Smart Industries” in this new era of Monitoring as well as controlling of various Industrial applications. . As an emerging technology brought about rapid advances in modern wireless telecommunication, Internet of

attracted a lot of attention and is expected to bring benefits to numerous applications. The newly introduced concept of “Internet of Things” (IOT) is providing a helping hand to achieve the Industrial automation through remote access. In IOT

r devices constituting a system will be able to communicate with the other devices or system in the same premises over a common platform. Hence this leads to exchange of relevant data, statistics, logs and various other parameters information among

devices to improve their performance, which will help industries to have better productivity, management and increased throughput.

Figure 1: Block Diagram

BLOCK DIAGRAM OPERATION

SMPS power supply adapter is used to provide power

Page 2: IoT Based Industrial Information Gathering

International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456

@ IJTSRD | Available Online @ www.ijtsrd.com

Current Sensor The current sensor is interfaced with the Arduino Uno and. It is input terminals are connected in series with the main supply. By this the current is measured by the Arduino Uno. Voltage Sensor The voltage divider network is used as the voltage sensor. To measure the voltage in the circuit and the output of the network is interfaced with the Arduino Uno. IR Sensor The IR sensor is used for the measurement of speed of the motor. And its output interfaced with the microcontroller for count the number of pulse per minute. To calculate the speed in rotation per minute. Arduino UNO Arduino is an open-source electronics platform based on easy-to-use hardware and software. Arduino boards are able to read inputs and turn it into an output you can tell your board what to do by sending a set of instructions to the microcontroller on the board. To do so you use the Arduino programming language (based on Wiring), and the Arduino Software (IDE), based on Processing. Display Liquid crystal display is interfaced to microcontroller. Most commonly LCD used are 16*2&20*2 display means 16 represents column & 2 represents rows. Wi-Fi Module ESP8266 Wi-Fi module is low cost standalone wireless transceiver that can be used for endIOT developments. ESP8266 Wi-Fi module enables internet connectivity to embedded applications. It uses TCP/UDP communication protocol to connect with server/client. To communicate with the ESP8266 WiFi module, microcontroller needs to ucommands. Microcontroller communicates with ESP8266 Wi-Fi module using UART having specified Baud rate (Default 115200). Description In this project we upload the data from the sensors to cloud using Wi-Fi module. The project contains the block of sensors, microcontroller (Arduino Uno) and Wi-Fi module. The sensors. Are used to convert mechanical and electrical quantities into measurable signal. The microcontroller is used to convert the

in Scientific Research and Development (IJTSRD) ISSN: 2456

@ IJTSRD | Available Online @ www.ijtsrd.com | Volume – 2 | Issue – 5 | Jul-Aug 2018

The current sensor is interfaced with the Arduino Uno and. It is input terminals are connected in series with the main supply. By this the current is measured by

voltage divider network is used as the voltage sensor. To measure the voltage in the circuit and the output of the network is interfaced with the Arduino

The IR sensor is used for the measurement of speed of aced with the

microcontroller for count the number of pulse per minute. To calculate the speed in rotation per minute.

source electronics platform based use hardware and software. Arduino

nputs and turn it into an output you can tell your board what to do by sending a set of instructions to the microcontroller on the board. To do so you use the Arduino programming language (based on Wiring), and the Arduino

Liquid crystal display is interfaced to microcontroller. Most commonly LCD used are 16*2&20*2 display means 16 represents column & 2 represents rows.

Fi module is low cost standalone used for end-point Fi module enables

internet connectivity to embedded applications. It uses TCP/UDP communication protocol to connect with server/client. To communicate with the ESP8266 Wi-Fi module, microcontroller needs to use set of AT commands. Microcontroller communicates with

Fi module using UART having specified

In this project we upload the data from the sensors to Fi module. The project contains the

ock of sensors, microcontroller (Arduino Uno) and Fi module. The sensors. Are used to convert

mechanical and electrical quantities into measurable signal. The microcontroller is used to convert the

measurable signal into the real values of quantity and to produce output signal to upload the data in the cloud. The Wi-Fi module is used to upload the data to the cloud. In this project have three modules they are Input module Processing module Uploading module It is used to explain the operation 2.1.2 BLOCK DIAGRAM EXPLANATIONInput module The input modules in this project are current sensor, voltage sensor, temperature sensor, ir sensor. These sensors are interfaced with the microcontroller sends an input signal to the microcontroller an input to the LCD display and to the Wi-Fi module. Processing Module The processing module in this project is microcontroller. The microcontroller used in this project is a developer board Arduino Uno R3. It converts the sensor values into the real values. And a signal is produced according to the real values calculated for serial transmission of data. This is for send to the Wi-Fi module for uploading process and LCD display. Uploading Module The uploading module is a Wimodule used in this projectuploads the data to the cloud by means of internet connection, and the same time the LCD displays the data which is measured at real time. 2.2. CIRCUIT DIAGRAM

Figure 2: Circuit Diagram 2.2.1. CIRCUIT DIAGRAM OPERATIONThe circuit has SMPS power supply. It provides the necessary supply for the microcontroller. And the

in Scientific Research and Development (IJTSRD) ISSN: 2456-6470

Aug 2018 Page: 857

measurable signal into the real values of quantity and to produce output signal to upload the data in the

Fi module is used to upload the data to

In this project have three modules they are

It is used to explain the operation

OCK DIAGRAM EXPLANATION

The input modules in this project are current sensor, voltage sensor, temperature sensor, ir sensor. These sensors are interfaced with the microcontroller sends an input signal to the microcontroller an input to the

Fi module.

The processing module in this project is microcontroller. The microcontroller used in this project is a developer board Arduino Uno R3. It converts the sensor values into the real values. And a

is produced according to the real values calculated for serial transmission of data. This is for

Fi module for uploading process and

The uploading module is a Wi-Fi module. The Wi-Fi module used in this project is (esp8266). Which uploads the data to the cloud by means of internet connection, and the same time the LCD displays the data which is measured at real time.

Figure 2: Circuit Diagram

CIRCUIT DIAGRAM OPERATION The circuit has SMPS power supply. It provides the necessary supply for the microcontroller. And the

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International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456

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current sensor voltage sensors IR sensors are provided by +5 volts and grounded on the microcontroller +5 volt pin and ground pin. The analogue data from tcurrent sensor temperature sensor and voltage sensors are provided to the analogue pin in the Arduino Uno and the digital data from the IR sensor is provided to the digital pins in the Arduino Uno. The Wimodule is interfaced with the microcontrolleralso operated at +5 voltages. The LCD display is interfaced with the microcontroller and the digital data is provided to display the measurement. The temperature sensor (LM35) is interfaced with the Arduino Uno by means of an analogue pin (A0). Itmeasures the temperature of the surface where it is placed. The sensor is provided by 5 volt form the Arduino Uno. The current sensor (ASC721) is interfaced with the microcontroller Arduino Uno. By analogue pin (A1). It measures the current in the circuit. The ACS712 current sensor operates in the 5 volt which is provided by the 5 v pin in the Arduino Uno. The voltage divider network acts as a voltage sensor the Arduino Uno can measure voltage only up to 5 volts without sensor. By means of programmatic calculation of voltage divider network resistor range we can measure voltage up to 55 volts in Arduino Uno. The IR sensor is used to measure speed of the motor. The digital data is generated in IR sensor module. The digital pin (10) is connected to OUT of the IR sensor module and number of pulses per minuets is calculated by programmatic calculation in the microcontroller. This module operates in 5 volts. The Wi-Fi module is interfaced with the Arduino Uno. The TX and RX pins form the module is interfaced with the Arduino Uno TX and RX pins in order to transmit the serial data to the Wi 3.1 SMPS POWER SUPPLY If we need DC power supply for circuits we choose step down transformer based Rectifier circuit, It may give constant DC voltage under Regulator ICs but when the current fluctuations occurs at Input Power Source then the DC output supply will also get affected. To get rid of this drawback in traditional DC power supply method engineers, electronic designers are go with SMPS circuit. You may heard the name

in Scientific Research and Development (IJTSRD) ISSN: 2456

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current sensor voltage sensors IR sensors are provided by +5 volts and grounded on the microcontroller +5 volt pin and ground pin. The analogue data from the current sensor temperature sensor and voltage sensors are provided to the analogue pin in the Arduino Uno and the digital data from the IR sensor is provided to the digital pins in the Arduino Uno. The Wi-Fi module is interfaced with the microcontroller and it also operated at +5 voltages. The LCD display is interfaced with the microcontroller and the digital data is provided to display the measurement.

The temperature sensor (LM35) is interfaced with the Arduino Uno by means of an analogue pin (A0). It measures the temperature of the surface where it is placed. The sensor is provided by 5 volt form the

The current sensor (ASC721) is interfaced with the microcontroller Arduino Uno. By analogue pin (A1).

t. The ACS712 current sensor operates in the 5 volt which is provided

The voltage divider network acts as a voltage sensor the Arduino Uno can measure voltage only up to 5 volts without sensor. By means of programmatic calculation of voltage divider network resistor range we can measure voltage up to 55 volts in Arduino

The IR sensor is used to measure speed of the motor. The digital data is generated in IR sensor module. The

f the IR sensor module and number of pulses per minuets is calculated by programmatic calculation in the microcontroller. This module operates in 5 volts.

Fi module is interfaced with the Arduino Uno. The TX and RX pins form the module is

ced with the Arduino Uno TX and RX pins in order to transmit the serial data to the Wi-Fi module.

If we need DC power supply for circuits we choose step down transformer based Rectifier circuit, It may

Regulator ICs but when the current fluctuations occurs at Input Power Source then the DC output supply will also get affected. To get rid of this drawback in traditional DC power supply method engineers, electronic designers

may heard the name

SMPS (Switched Mode Power Supply), It gives good constant DC output with considerably constant output current. This block diagram represents typical SMPS inner blocks.

Figure 3: Block Diagram of SMPS

3.2 ARDUINO UNO Arduino is an open-source electronics platform based on easy-to-use hardware and software. Arduino boards are able to read inputs finger on a button, or a Twitter message into an output - activating a motor, turning on an LED, publishing something online. You can tell your board what to do by sending a set of instructions to the microcontroller on the board. To do so you use the Arduino programming language (based on Wiring), and the Arduino Software (IDE), based on Processing.The Arduino board started changing to adapt to new needs and challenges, differentiating its offer from simple 8-bit boards to products for IOT applications. All Arduino boards are completely openempowering users to build them independently and eventually adapt them to their particular needs. The software, too, is open-source, and it is growing through the contributions of users worldwide. The Arduino Uno is a microcontroller board based on the ATmega328p. It has 14 digital input/output pins (of which 6 can be used as PWM outputs), 6 analogue inputs, a 16 MHz ceramic resonator, a USB connection, a power jack, an ICSP header, and a reset button. It contains everything needed to support the microcontroller. We either need to connect it to a computer using a USB cable or power it with an ACto-DC adapter. The Arduino circuit acts as an interface between the software part and the hardware part of the project. In our project we programmed the Arduino Uno R3 to collect the data from the sensor and to convert itreal measured value as per the sensor output

in Scientific Research and Development (IJTSRD) ISSN: 2456-6470

Aug 2018 Page: 858

SMPS (Switched Mode Power Supply), It gives good constant DC output with considerably constant output current. This block diagram represents typical SMPS

Figure 3: Block Diagram of SMPS

source electronics platform based use hardware and software. Arduino

boards are able to read inputs - light on a sensor, a finger on a button, or a Twitter message - and turn it

activating a motor, turning on an hing something online. You can tell your

board what to do by sending a set of instructions to the microcontroller on the board. To do so you use the Arduino programming language (based on Wiring), and the Arduino Software (IDE), based on Processing.

duino board started changing to adapt to new needs and challenges, differentiating its offer from

bit boards to products for IOT applications. All Arduino boards are completely open-source, empowering users to build them independently and

ly adapt them to their particular needs. The source, and it is growing

through the contributions of users worldwide. The Arduino Uno is a microcontroller board based on the ATmega328p. It has 14 digital input/output pins (of

can be used as PWM outputs), 6 analogue inputs, a 16 MHz ceramic resonator, a USB connection, a power jack, an ICSP header, and a reset button. It contains everything needed to support the microcontroller. We either need to connect it to a

USB cable or power it with an AC-DC adapter. The Arduino circuit acts as an

interface between the software part and the hardware

In our project we programmed the Arduino Uno R3 to collect the data from the sensor and to convert it into real measured value as per the sensor output

Page 4: IoT Based Industrial Information Gathering

International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456

@ IJTSRD | Available Online @ www.ijtsrd.com

calculations. And it is programmed to display the real time information i.e. what process is currently occurring. In our project the Arduino Uno is also programmed to send the collected data to upload themto the Wi-Fi module ESP8266.

Figure 4: Pictorial View of Arduino Uno R3 3.3 VOLTAGE DIVIDER NETWORKA voltage divider involves applying a voltage source across a series of two resistors. You may see it drawn a few different ways, but they should alwayessentially be the same circuit.

Figure 5: Circuit of Voltage Divider Schematics We’ll call the resistor closest to the input voltage (VR1, and the resistor closest to ground R2. The voltage drop across R2 is called Vout, that’s the divided voltage our circuit exists to make. That’s all there is to the circuit Vout is our divided voltage. That’s what’ll end up being a fraction of the input voltage. Application of voltage divider network in this project In our project we are using voltage divfor the measurement of voltage in the circuit because the analogue port in the Arduino Uno is designed to handle only 5 volts hence by using the voltage divider network we can measure up to 55 volts in the microcontroller. The voltage is measuphase and monitored this will help to manage the three phase supply to maintain the 3 phase supply in balanced load. Thus the single phase fault can be easily identified by measuring the phase voltage. The measured voltage is also used to measure the power.

in Scientific Research and Development (IJTSRD) ISSN: 2456

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calculations. And it is programmed to display the real time information i.e. what process is currently occurring. In our project the Arduino Uno is also programmed to send the collected data to upload them

Figure 4: Pictorial View of Arduino Uno R3

VOLTAGE DIVIDER NETWORK A voltage divider involves applying a voltage source across a series of two resistors. You may see it drawn a few different ways, but they should always

Figure 5: Circuit of Voltage Divider Schematics

We’ll call the resistor closest to the input voltage (Vin) , and the resistor closest to ground R2. The voltage

, that’s the divided voltage our circuit exists to make. That’s all there is to

is our divided voltage. That’s what’ll end up being a fraction of the input voltage.

Application of voltage divider network in this

In our project we are using voltage divider network for the measurement of voltage in the circuit because the analogue port in the Arduino Uno is designed to handle only 5 volts hence by using the voltage divider network we can measure up to 55 volts in the microcontroller. The voltage is measured in each phase and monitored this will help to manage the three phase supply to maintain the 3 phase supply in balanced load. Thus the single phase fault can be easily identified by measuring the phase voltage. The

re the power.

3.4 CURRENT SENSOR (ASC712)Typical applications include motor control, load detection and management, switch mode power supplies, and overcurrent fault protection. The device is not intended for automotive applications. The device consists of a precise, lowcircuit with a copper conduction path located near the surface of the die. Applied current flowing through this copper conduction path generates a magnetic field which the Hall IC converts into a proportional voltage. Device accuracy is optimized through the close proximity of the magnetic signal to the Hall transducer. A precise, proportional voltage is provided by the low-offset, chopper-stabilized BiCMOS Hall IC, which is programmed for accuracy after packaging. The output of the device has a positive slope (>VI OUT (Q)) when an increasing current flows through the primary copper conduction path (from pins 1 and 2, to pins 3 and 4), which is the path used for current sampling. The internal resistance of this conductive path is 1.2 mΩpower losses. The thickness of the copper conductor allows survival of the device at up to 5× overcurrent conditions. The terminals of the conductive path are electrically isolated from the signal leads (pins 5 through 8). This allows the ACS712 to be used in applications requiring electrical isolation without the use of opto-isolators or other costly isolation techniques.

Figure 6: Current Sensor Module ASC712 3.5 IR SENSOR Indirect Incidence, both the IR LED and Photo diode are placed in parallel (side by side), facing both in same direction. In that fashion, when an object is kept in front of IR pair, the IR light gets reflected by the object and gets absorbed by photodiodeIn our project we using IR sensor module to measure the speed. Here the IR sensor is placed in front of the rotating wheel which is attached to the motor or drive where the speed to be measured.

in Scientific Research and Development (IJTSRD) ISSN: 2456-6470

Aug 2018 Page: 859

CURRENT SENSOR (ASC712) Typical applications include motor control, load detection and management, switch mode power supplies, and overcurrent fault protection. The device is not intended for automotive applications. The

s of a precise, low-offset, linear Hall circuit with a copper conduction path located near the surface of the die. Applied current flowing through this copper conduction path generates a magnetic field which the Hall IC converts into a proportional

. Device accuracy is optimized through the close proximity of the magnetic signal to the Hall transducer. A precise, proportional voltage is provided

stabilized BiCMOS Hall IC, which is programmed for accuracy after

e output of the device has a positive slope (>VI OUT (Q)) when an increasing current flows through the primary copper conduction path (from pins 1 and 2, to pins 3 and 4), which is the path used for current sampling. The internal resistance of

ive path is 1.2 mΩ typical, providing low power losses. The thickness of the copper conductor allows survival of the device at up to 5× overcurrent conditions. The terminals of the conductive path are electrically isolated from the signal leads (pins 5

ough 8). This allows the ACS712 to be used in applications requiring electrical isolation without the

isolators or other costly isolation

Figure 6: Current Sensor Module ASC712

Indirect Incidence, both the IR LED and Photo diode are placed in parallel (side by side), facing both in same direction. In that fashion, when an object is kept in front of IR pair, the IR light gets reflected by the object and gets absorbed by photodiode. In our project we using IR sensor module to measure the speed. Here the IR sensor is placed in front of the rotating wheel which is attached to the motor or drive where the speed to be measured.

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International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456-6470

@ IJTSRD | Available Online @ www.ijtsrd.com | Volume – 2 | Issue – 5 | Jul-Aug 2018 Page: 860

Figure 7: IR Sensor

3.6 TEMPERATURE SENSOR LM35 temperature sensor has three terminals and required Maximum of 5.5 V supply. This type of sensor consists of a material that performs the operation according to temperature to vary the resistance. This change of resistance is sensed by circuit and it calculates temperature. When the voltage increases then the temperature also rises. We can see this operation by using a diode. Temperature sensors directly connected to microprocessor input and thus capable of direct and reliable communication with microprocessors. The sensor unit can communicate effectively with low-cost processors without the need of A/D converters. The LM35 series are precision integrated-circuit temperature sensors, whose output voltage is linearly proportional to the Celsius temperature. The LM35 is operates at -55˚ to +120˚C. The basic centigrade temperature sensor (+2˚C to +150˚C) is shown in figure below

Figure 8: Temperature Sensor

Features of LM35 Temperature Sensor: Calibrated directly in ˚ Celsius (Centigrade) Rated for full l −55˚ to +150˚C range Suitable for remote applications Low cost due to wafer-level trimming Operates from 4 to 30 volts Low self-heating, ±1/4˚C of typical nonlinearity Operation of LM35 in this project: The monitoring of the temperature in the industry

is most important thing because the motor may get over heated which will cause the heavy economical and productivity unbalance.

Thus it measures the temperature of the motor and updates it to the microcontroller.

3.7 WIFI MODULE ESP8266 The ESP8266 Arduino compatible module is a low-cost Wi-Fi chip with full TCP/IP capability, and the amazing thing is that this little board has a MCU (Micro Controller Unit) integrated which gives the possibility to control I/O digital pins via simple and almost pseudo-code like programming language. This little module allows the MCU to connect to Wi-Fi network and create simple TCP/IP connections. The incredible small size attracted many geeks and hackers to explore it and use it in a large variety of projects. You can find over the internet hundreds of projects and various implementations like home automation, data logging solutions, robotics, controlling things over the internet, even drones or copters. ESP8266 Technical specifications 32-bit RISC CPU: TensilicaXtensa LX106

running at 80 MHz ** 64 KiB of instruction RAM, 96 KiB of data RAM External QSPI flash – 512 KiB to 4 MiB* (up to

16 MiB is supported) IEEE 802.11 b/g/n Wi-Fi Integrated TR switch, balun, LNA, power

amplifier and matching network WEP or WPA/WPA2 authentication, or open

networks 16 GPIO pins ** SPI, I²C, I²S interfaces with DMA (sharing pins with GPIO) UART on dedicated pins, plus a transmit-only

UART can be enabled on GPIO2 1 10-bit ADC

Function of esp8266 in this project The Wi-Fi module esp8266 is interfaced with the microcontroller to host the data to the internet. The website things speak is used to upload the data in this project. It is free website which provides an API key to host the data. The Wi-Fi module is connected to a common Wi-Fi which is declared during coding.

Figure 9: Wi-Fi Module

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International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456-6470

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3.8 LIQUID CRYSTAL DISPLAY The 16×2 LCD display is a very basic module commonly used in DIYs and circuits. The 16×2 translates a display 16 characters per line in 2 such lines. In this LCD each character is displayed in a 5×7 pixel matrix.

Figure 10: Liquid Crystal Display

The LCD display is used to display the current status to the sensor data and to display what process is occurring in the microcontroller and in the esp8266. The microcontroller sends the digital data related to its function and input sensor data. 4.1 ADVANTAGES Information’s can be seen at any anywhere by

means of internet. Number of data can be increased by increasing the

number of sensors in industry. Easy for analysis of previous data. In things speak website we can do Mat Lab

analysis using uploaded data. Hence it will help slight increase in the productivity.

4.2 APPLICATION Can be implemented in modern industry. It can also implement instead of SCADA in the

electrical grid system. CONCLUSION This project work is attempted to develop the monitoring system in the industrial sector. In this project IIOT industrial internet of things method is used. The industrial data’s are collected by means of sensors and interfaced with the microcontroller Arduino Uno R3 and uploaded to the internet by means of Wi-Fi module ESP8266. In this project “things speak.com” is used for hosting and view the data. In future the project idea can be implemented in all industries. By this the productivity and the current growth of the industries can be analysis with the previous data’s.

The main feature scope of this project is to implement this sensor data collecting from all industries, electrical grids, residential and shops, etc. and upload them to cloud and they are analyzed for any current fault indication and also for the feature analysis in order to improve the productivity and also for avoid the wastage of power and product. REFERENCES 1. Luigi A, Antonio I, Giacomo M. The Internet of

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