Happiest minds industrial iot capability

Confidential – www.happiestminds.com

Sudhir Shankarappa

IoT CoE

June 2017

Confidential – www.happiestminds.com2

About Happiest Minds

Our IoT Focus

Industrial IoT Capability

Product Engineering Capability

Customer Engagement Snapshots


Next Generation Digital Transformation, Infrastructure, Security and Product Engineering Services Company

Launched in Raised

Series A Funding of Our

ThreatVigil

Tech Series 2017

Big Data & Customer

Analytics

2400+People 170+Customers 16 Cities 8 Countries



Connected Ops/Logistics

Connected Assets Smart Industries

Smart Living

Smart Enterprises

Manufacturing, Energy and Utilities

Wearable, Healthcare, Security

Smart Homes/Buildings/Offices, Retail, Telco

200+ SMES

Voice and NLP

based

interaction

Gateway

Management

Framework

IoT Platform

MIDAS

Anomaly

Detection

Asset

Tracking

Connected Services

Connected Experience


CONNECTED DEVICES

Device/ controller/ gateway Embedded design

Sensor/ Actuator Integration

Industrial Design/ Certification

ASSESSMENT

Requirement / Cost Analysis

SOLUTION Blue Print

TECHNOLOGY

Recommendations

Business Process modeling

IOT Operations CenterSizing/ cloud deployment

Field deployment

Infra ops management

Biz ops management

Security audit and

compliance

Integrated Enterprise and Apps

UX/UI design

Native / Web/ Responsive Application

Integration with CRM/SCM/ ERP / Others

Domain Specific APP

INTELLIGENT PLATFORMS

ANALYTICS AND

VISUALIZATION

MS Azure IoT / PTC

MIDAS

Open Big Data Platform

design

Edge / Real time Analytics

Machine Learning

Predictive Analytics

Anomaly detection

Dashboard/ Visualization

DEVOPS/ AUTOMATION

Device / API / Application test

automation

Continuous Integration

Continuous Deployment




Networks, devices & more

InternetDevice /

Private CloudMobile

Networks

IoT Platform / Application Enablement

Machine to machine Robotics Artificial Intelligence

Internet of

Things – Centered

around, devices,

networks, platform

and thus business

function &

Manufacturing

enablement

Smart Manufacturing – Centered around

people enablement for insightful decision making

and managing end to end integration

Industry 4.0 is the universe and will digitalize core manufacturing operations along with all involved value chain component

Augmented Reality Machine Learning 3D Printing Virtual Reality


Connected

Logistics

Smart

Manufacturing


Advisory1

Digital Platforms2

Advance Solution3

Develop a detailed technical report

with focus on identifying the digital

transformation areas across the

operational line

Identify and developed the data model

/ platform for supporting the identified

transformation areas

Develop unique solution or set of

multiple unique solution enabling

digital transformation for

manufacturing unit addressing white

spaces in current operational line

Digitization of Value

Chain

Product & Services

Digitization

Digitization of Business

Model

Mobility

Cloud

IOT PlatformsMulti Level Customer

Interaction

Big Data

Analytics

Security / Fraud

Detection

Location Based

Technologies

Advance Human

Interfaces

Wearables

/

Augmente

d Reality

Smart sensors

3D Printing

123


Remote Monitoring Cost Optimization Gamification Statistical Process Control

Integrated Maintenance

Batch Traceability Collaborative Manufacturing

Predictive Maintenance

Wearables Enablement

Material & Operational Safety

KPIs, Reports & Dashboards

Energy Optimization

M

M

M

M

M

Q Q

Q

MS S

S

MQ SQuick Wins Medium Term (upto 1 year) Strategic (more than 1 year)



CONCEPT PRODUCTAnalysis

Hardware

Design

Software

Design

Industrial

Design

Proto &

TestingCompliance

Technical Feasibility

Market Feasibility

Budgeting / Cost

Project Plan

• Hardware Architecture design

• Schematics and BOM

• Board design and simulation

• FMEA

• DFM / DFT Analysis

• ICT as per requirement

• FPGA Design and simulation

• Firmware Architecture Design

• OS, Drivers, Test & Diagnostics

• Testing on Ref boards

• Custom Software Applications

• Enclosure design

• Thermal engineering

• User Interface Design

• Component Procurement

• Fabrication & Assembly

• Bring up and functional testing

• System level tests, Stress tests

• Pre-compliance tests

• Revisions and testing the revised

boards

• Production Handover

• Manufacturing Tests & Diagnostics

• Post delivery support & training

Internal & Customer Reviews done at every phase of Development lifecycle




Monitoring and Management of 850MW+ renewable energy

farms across the world

Remote management and Provisioning for 500K devices on the

field in India

Helping launch IoT services to 3 million broadband subscriber

base on Netherlands

Enabling Industry 4.0 / Smart Manufacturing for an Italian-

global Arms and Ammunition manufacturer

Connected Assets and Plant Equipment Monitoring for

Industrial applications & services provider for the

manufacturing companies

Real-time Long Range Freezer Monitoring Solution for Asia’s

biggest Ice cream manufacturer

Industrial Asset Maintenance solution for on-the-move

workforce of an European Electricity distribution company

Automation of performance monitoring of fuel dispenser for a

global fuel management equipment manufacturer

Predictive Maintenance for a leading Renewable energy farms

company across India

Remote monitoring of Beverage Coolers for a large Retail

technology company in US

Wearable based Employee Fitness Tracking for a large

technology manufacturing company

People Monitoring for large battery manufacturing company in

India


Wearables

Home Automation

Bio Authentication

Mobile Application

development

Healthcare

products Mobile

Application

development

Smart switch

hardware

development

Retail

Building Automation

Healthcare

Energy Monitoring

and indoor

navigation solution

development

Consumer

Engagement

Mobile App

Development

Solution for footfall

tracking

Manufacturing

Industrial Mobile

Application

development

Industrial Control

board Hardware /

Firmware

development

Field Service

Mobile App

development

Asset

Performance

Management

solution

Energy

Transportation

Solar Panel

Gateway Device

development

Telematics

Device Firmware

development

and Testing

Platform

engineeringTelematics

market place

Remote Thermal

Monitoring

Gateway

Development

Smart Living Smart Enterprises Smart Industries

Fuel Pump

automation

solution

TV

application

for Parkland

Hospital Vehicle

Tracking

platform

Voice based Home

automation platform

uniting UTC and non-

UTC devices

Renewable energy

monitoring solution

development

Renewable energy

monitoring solution

development

Development for

Home Automation

sensors / devices

Telco

Intelligent

device

provisioning

solution

Remote

management

of the

cellular

tower

Solution for remote

monitoring of chillers in

retail stores

Platform for

managing smart

homes via the

broadband

connection across

Netherlands

IoT lead digital

journey for

Industry 4.0

Remote

monitoring for a

production line

Porting of the smart

grid solution

Asset Monitoring

solution locate

and monitor Rail

assets.

Cloud/mobile

Platform

Engineering


Sudhir Shankarappa

Smart Manufacturing



Industry 4.0 IoT and Predictive Analytics Program

One of the global leaders in Integrated

stainless steel manufacturing

The Challenge

• Disconnected processes across SMS, HSM and CPP Plants affecting overall Plant efficiency

• Manual processes resulting in longer time-cycles for problem identification and resolution

• Lack of view to key KPIs and their correlation to plant yield, productivity and performance

• Lack of traceability across the lifecycle of steel production: Raw material – slabs – plates – coils

• Lack of equipment maintenance data and resulting significantly large spend on scheduled / preventive maintenance

• Lack of a consolidated system across multiple plants resulting in disconnected operations, processes and quality

How did we help?

About CustomerUnique

Proposition

• Detailed workshops to elicit complete set of challenges and requirements across 15+ sub-units | 4 plants | 50+ leaders / operators

• First of its kind Implementation of Industry 4.0 IoT platform amongst Indian metallurgical manufacturers

• IoT powered Consolidation of data and processes across plants with “One Plant – One Platform” approach

• Batch traceability and paperless operation to eliminate manual processes

• Critical KPI Monitoring fast, accurate decisions and problem resolution

• Complex Predictive Analytics (both Historical and real-tine data) for Process, Quality and Operations across plants

• IoT Consulting for unique solutions such as Scrapyard management, ladle management, wagon management, critical asset monitoring, etc..

Massive and complex Industry 4.0 IoT

implementation powered by Predictive

Analytics


Industry 4.0 Consulting to start connected factory journey

Oldest active manufacturer of firearm

components in the world, supplying

firearms for competitive and military use.

The Challenge

• Multiple family of firearms which are manufactured each having its own production line.

• The machine parts get worn out and due to lack of early warning, there is downtime for replacement of these parts.

• Quite a few times the output is scrapped because there is not enough quality check for specification of the parts produced at each stage. This leads to delay

in fulfilling the orders.

• The Plant head does not get the real time status of the health of the production line.

• There are multiple manufacturing units around the world. The owner does not have a view of the health of each of the factories in real time. We visits to

each unit periodically to ensure things are working fine.

How did we help?


Proposition

• Detailed workshops to elicit complete set of challenges and requirements.

• IoT powered Consolidation of data and processes across plants with “One Plant – One Platform” approach

• Phased approach to get the entire plant connected onboarding each production line one by one.

• Critical KPI Monitoring fast, accurate decisions and problem resolution

• Complex Predictive Analytics (both Historical and real-tine data) for Process, Quality and Operations across plants

• IoT Consulting for unique solutions such as Scrap/rework prevention.

Helping kick start the connected factory

journey with one connected production

line


Plant Asset Monitoring

Industrial applications & services

provider for the manufacturing domain

The Challenge

• Provide a mechanism for the Central Operations team to continuously monitor assets – plant personnel and critical equipment - in real-time

• Improve asset uptime at the manufacturing plant by continuously monitoring various performance parameters

• Improve the security of the plant

• Improve the health & safety of employees of the plant

How did we help?


Proposition

• Develop a Centralized Asset Monitoring platform that monitors, manages, and provides alerts and reports on the status of various industrial assets

• Zone Management – Graphical (map) representation of the entire factory layout with division into logical zones

• Condition monitoring of assets – Monitoring of various asset parameters (temperature, vibration etc.) including configurable alarm thresholds and other

alerts

• Device Management – Manage firmware updates and upgrades of various assets and devices connected

• Personnel Tracking – Historical tracking of personnel movement within the factory premises, along with the real-time tracking through integration with

ACS and RFID Servers

• Video surveillance - Basic features such as video archive, still or streaming modes, full motion control as well as advanced features such as face

detection, motion detection, line crossing etc.

Connected multiple assets including

Plant Personnel, Video Cameras, Access

Control, Fuel tanks, Pumps & Valves,

Energy Meters, Network devices


Real-time Long Range IoT Solution for Retail Freezers Tracking and Monitoring


CONNECTED

DEVICES

ASSESSMENT

SERVICES

SECURE

MANAGED

SERVICES

BUSINESS SPECIFIC APP

DEVELOPMENT


ANALYTICS AND

VISUALIZATION

DEVOPS/

AUTOMATION


CONNECTED

DEVICES

ASSESSMENT

SERVICES

SECURE

MANAGED

SERVICES


DEVELOPMENT


ANALYTICS AND

VISUALIZATION

DEVOPS/

AUTOMATION


CONNECTED

DEVICES

ASSESSMENT

SERVICES

SECURE

MANAGED

SERVICES


DEVELOPMENT


ANALYTICS AND

VISUALIZATION

DEVOPS/

AUTOMATION

Technology

Happiest minds industrial iot capability