CONCEPT EMBODIMENTCONCEPT EMBODIMENT

C R E A TE DC R E A TE D B Y :-B Y :-

ABDUL LATHEEF. KABDUL LATHEEF. K

What will be covered?What will be covered?

Concept embodimentConcept embodiment Nature of conceptNature of concept Considerations for embodimentConsiderations for embodiment Check least for embodimentCheck least for embodiment Robustad design Robustad design ModularityModularity Design for safetyDesign for safety

Concept EmbodimentConcept Embodiment

• It’s a process to change the gathered idea or concept into structural form.

NATURE OF CONCEPTSNATURE OF CONCEPTS

A concept may produce side effectsA concept may produce side effects Lot of concepts but function is Lot of concepts but function is

samesame A concept must want a further A concept must want a further

refinement refinement

CONSIDERATIONS FOR EMBODIMNT

• Geometrical layout• Material consumption• Quality and manufacturability• Economics

Check least for embodiment

Functions Working principleQuality controllEnergy and static kinematicsGeometrical layoutErgonomics Assembling and transportCost and scheduleSafetyOperation and maintenanceProductionHuman factors

ROBUSTED DESIGNROBUSTED DESIGN

“ “ If a product works in very reliably in If a product works in very reliably in expected condition, we can call it as a robusted expected condition, we can call it as a robusted design”design”

MODULARITYMODULARITY

• ““Modularity is the ability of part to use for Modularity is the ability of part to use for different places.”different places.”

• eg:-motors, gears etceg:-motors, gears etc

• It must have std interfaceIt must have std interface

• We can’t complete a product with only one We can’t complete a product with only one module.module.

• Evry module have independent workingEvry module have independent working

Classification of Classification of modulesmodules 1. basic module1. basic module 2. auxiliary module2. auxiliary module 3. adaptive module3. adaptive module 4. non module ( customer specified fn)4. non module ( customer specified fn)

Classification of modularityClassification of modularity

1. 1. Component swappingComponent swapping:-------------- if we :-------------- if we add product family not changeadd product family not change

2. 2. component sharingcomponent sharing:------------------ if :------------------ if we add, product fam. Will changewe add, product fam. Will change

3. 3. bus modularitybus modularity:------------------------- :------------------------- can add with any one such as motorscan add with any one such as motors

BENEFITS OF MODULARITYBENEFITS OF MODULARITY

1. Economies of scale1. Economies of scale 2. Increased facility 2 change2. Increased facility 2 change 3. increased interchangabilty3. increased interchangabilty 4. Decoupling facility4. Decoupling facility 5. Product variety5. Product variety 6. Reduced order lead time6. Reduced order lead time 7. Reduced 7. Reduced

repairing,maintenance…repairing,maintenance…

DESIGN FOR SAFETYDESIGN FOR SAFETY

►PRINCIPLES:-PRINCIPLES:-►1. Safe – life :- 1. Safe – life :- provides service lifeprovides service life►2. Fail – safe :- 2. Fail – safe :- if get fails, can easily repairif get fails, can easily repair►3. Redundancy :-3. Redundancy :- provides 2 parts- if 1 fail provides 2 parts- if 1 fail

other 1 worksother 1 works

Guidelines of DFSGuidelines of DFS

• Functions and working principles

• Arrangement & shape design

• Human facters• Production and

quality controll

• Assembling & transport

• Operating & maintenance

• Cost and schedule.