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Thermography Inspection at
Your Company NameYour Address
Your Town, USA
9-18-2007By
Scott Easter
At Piedmont Infrared, we only use
Imaging Equipment and Software.
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INFORMATION
Thermography Inspectionat
Your Quarry
Date:9-18-07
Inspection Site Information
Customer Your Company
Address Your Address
Contact person Your Name
Phone number
E-mail address Your [email protected]
Thermographer Scott Easter [email protected]
Explanation of reports.
Minor Condition: Temp Rise of 1-20 F. Repair during regular maintenance, little chance of
physical damage.
Alert Condition: Temp Rise of 21-40 F. Repair within 30 days. Watch amperage load and
inspect for physical damage.
SERIOUS CONDITION: Temp Rise of 41-60F. Repair/Replace ASAP! Inspect surrounding
components for physical damage.
CRITICAL: Temp Rise > 61F. IMMEDIATE REPAIR/REPLACEMENT.
DANGEROUS CONDITION EXISTS!
The Ambient temperature is shown to indicate the surrounding temperature.
The Reference temperature is shown to provide a reference to a similar object under the same
conditions as the object showing the high temperature.
The High temperature is the highest temperature registered either inside an area box, as seenin IR images, or in the entire image.
The Temperature rise is shown to indicate the difference in temperature between the
Reference temperature and the High temperature.
If anyone has any questions about this report please callScott Easter at 678-641-0163 or [email protected]
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Identification
Description:Pump Station
Thermogram
Sp1
Sp3
Sp2
75.0
210.7 F
100
150
200
FLIR Systems
Sp1 (spot 1) is showing a temp of212.5 F. Sp2 is used for a referencetemp. 95.1F.
Label Value
Sp1 90.4 F
Sp2 95.4 FSp3 212.5 F
Analysis & Recommended action:
Serious condition.Ambient temperature 90.4FReference temperature 95.1FHigh temperature 212.5FTemperature rise 117.4F
Recommended Action: Inspect/Repair/Replace connection as needed.
Thermography Inspectionat
Your Quarry
Date:9-18-07
Inspected by : Scott A. Easter Signature:... date: 9-18-07
Repaired by: .......... date:
Comment:
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Thermogram
Sp3
Sp1
Sp2
-18.5
124.7 F
0
20
40
60
80
100
120
FLIR Systems
Label ValueSp1 92.1 FSp2 98.1 FSp3 130.0 F
Analysis & Recommended action:
Alert Condition.Ambient temperature 92.1FReference temperature 98.1FHigh temperature 130.0FTemperature rise 31.9FRecommended Action: Inspect/Repair/Replace connection as needed.Temp on same phase of other transformers was 96.4F and 95.8F.
Thermography Inspectionat
Your Quarry
Date:9-18-07
Identification
Description:Transformer bank
Inspected by : Scott A. Easter Signature:... date: 9-18-07
Repaired by: .......... date:
Comment:
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Identification
Description:Transformer bank on
When this connection was taken off
line and inspected, the pieces of theconnector fell apart. The parts hadstarted melting! This one problemsaved the company minimum of$30,000
Thermogram
Sp3Sp1
Sp2
-8.3
304.0 F
0
100
200
300
FLIR Systems
Label ValueSp1 95.4 FSp2 119.9 FSp3 310.5 F
Analysis & Recommended action: SERIOUS CONDITION!Ambient temperature 95.4FReference temperature 119.9FHigh temperature 310.5FTemperature rise 190.6F
Recommended Action: Inspect/Repair/Replace connection ASAP!.
Thermography Inspectionat
Your Quarry
Date:9-18-07
Inspected by : Scott A. Easter Signature:... date: 9-18-07
Repaired by: .......... date:
Comment:
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Identification
Description:Transformer bank
Thermogram
Sp1
Sp2
Sp3
-4.6
105.6 F
0
20
40
60
80
100
FLIR Systems
Label ValueSp1 75.9 FSp2 85.4 FSp3 107.5 F
Analysis & Recommended action:
ALERT CONDITION!Ambient temperature 75.9F
Reference temperature 85.4FHigh temperature 107.5FTemperature rise 22.1F
Thermography Inspectionat
Your Quarry
Date:9-18-07
Inspected by : Scott A. Easter Signature:... date: 9-18-07
Repaired by: .......... date:
Comment:
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Identification
Description:Conveyor #1 Starter Overload Heaters
Thermogram
Ar1
Sp1
Ar2 Ar3
Sp2
90.0
135.0 F
100
110
120
130
FLIR Systems
Conveyor #1 Starter OverloadHeaters
Label ValueSp1 101.3 FSp2 133.2 F
Ar1: Max 106.8 FAr2: Max 122.6 FAr3: Max 134.7 F
Analysis & Recommended action:
ALERT CONDITION!
Ambient temperature 101.3FReference temperature 106.8FHigh temperature 134.7FTemperature rise 27.9FOverload Heater connection is overheating. Hot spot is at the screw terminal.Check the condition of wire crimp-on connector and the condition of the overloadheater mounting screws.
Thermography Inspectionat
Your Quarry
Date:9-18-07
Inspected by : Scott A. Easter Signature:... date: 9-18-07
Repaired by: .......... date:Comment:
Amp ReadingsPhase A 27.2 Ar1Phase B 26.5 Ar2Phase C 26.9 Ar3