Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
PUBLIC INFORMATION
New Strategies to Monitor, Optimize and Support
Your Machines – Leveraging the Cloud
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Opportunities for a Connected EnterpriseThe Transformation of Manufacturing
“… The Internet of Things is the third great wave of innovation after Ethernet and the Internet.”
Dr. Elgar Fleisch, Director of the Institute of Technology Management at the University of St. Gallen
Cloud Computing is a disruptive force in Manufacturing
Offers new capabilities, creativity and innovation for this industry
Step change in simplicity and cost of ownership for Manufacturing IT assets
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
The Transformative Value of IoT in OperationsSaaS* Reduces Total Cost of Ownership and Simplifies Manufacturing IT
OpEx vs. CapEx Predictable Costs Flexibility
Service
Finance
Operations
Minimize Manufacturing IT Allow staff to Focus on Product /
Process Design Scalability
Engineering
Asset and Operations Performance Consumables Management and Ordering Multi-tenant Visibility for Your Supply Chain
Remote Service & Support < SMEs Supporting > Assets Predictive Maintenance
Extracting NewInsights
Scale Up/DownElasticity
‘0’ InfrastructureTo Support
TrustworthyExchange of Info
Business ModelFlexibility
*Software as a Service
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Cloud ComputingCloud Deployments Make Sense When…
There is a desire for long-term storage of manufacturing data
Local deployments are difficult
Assets are distributed across broad geographies
Access to data to be shared across corporations
Desire to add higher-level analytics or predictive algorithms
Common requirements are shared by many
Information Technology support costs are too high
There is a lack of local technical resources
“Shadow IT” projects need to be professionally managed
Enterprise data can be “mashed-up” with public or
syndicated data
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Managing & Improving Your Manufacturing AssetsMoving from Traditional Software Deployment to Software as a Service
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Site 1 Site 2 Site n
CloudGateway
LANWireless
CellSatellite
AutomationSystems
Asset PerformanceManagement
Performance ManagementEquipment and Process
Behavior and Optimization
Predictive AnalyticsEquipment and Process
CharacterizationModel Development
Predictive Maintenance
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
B
A
Supplier A
Machine Builder A
Support Org
Customer 1
Rockwell AutomationSupport
Utilities
CorporateHeadquarters
Machine Builder BMachine Builder C
Supplier B
Prod/ProcDesigners
Cloud
Gateway
Customer 2Customer 3
Data Sources
Quality Org
Simple, Secure Data & Equipment Access for ALL Sanctioned Stakeholders
C
WeatherForecast
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
M2C* Gateway: Secure Data TransferScalable Software Service Tested on Multiple Hardware Platforms
Variety of Hardware Form Factors
Support Multiple Networks & Protocols LAN, Wireless, Cell, Satellite
GPS Support
Intelligent Data Management Gateways securely managed via Cloud Platform
Store & Forward, Aggregation, etc.
Data thinning/compression
* Machine-to-Cloud
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Typical Machine-Level Cloud Gateway Hardware Platform
Small, DIN rail mount, industrial hardware platform
Linux, headless
Ethernet: Dual homed, Optional wireless
Cellular: 3G: Five Band UMTS/HSPA+, GPRS: Quad-Band,
GPRS Class 12
Serial
GPS support
Analog inputs, digital inputs, relay output
- 40 to +65 ○C, 12 to 48 VDC
8
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Asset Performance ManagementSimple, Secure Remote Monitoring Solutions
Firewall
Cloud agent / gateway
agent enabled
hardware that is
deployed at the site
Connection to Cloud
via Internet or
cellular; secure,
compressed, and
encrypted
Internet connection
outbound only
communication
through Port 443
Cloud end point
accepts data only
from authenticated
gateways
On premise
Cloud
Agent
Email or text
notifications
• Data storage
• Live data dashboards
• Reports
• Alarming and
notification
• Trending
• Analytics
• Workflows
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Rockwell Automation Cloud PlatformData Ingestion and Security Detail
10
Data Ingestion Historical (time series records)
Alarms (abnormal situations, different priorities)
Live (current temperature, pressure, current, voltage, etc.)
PowerFlex® 7000 drives (parameters specific to this hardware)
Cloud Agent
Collects data records, serializes and compresses them for
transmission to Azure storage
Manifest-based cloud agent configuration
Generated from system data model
Secure HTTPS / SSL secure outbound only
Encrypted storage account keys
Troll Bridge authentication
Excellent Reliability Store & forward mechanism
Flexible Variety of hardware form factors
Suite of connectors
Device / Process Data
Analytics
Troll Bridge Service
Data streamsEncrypted keys token
enabled
Transient token
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Cloud Application PlatformData Model, Objects, Types, Tags, Events, Workflows, Roles, Users…
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Rich model for the data and application
Security associated with unified model
Common set of (web) services
Application services operating against the model
Time Series Services and history storage
Calculation
Scripting
Business Logic – Event Management and Notification
Common user interface (property grids, namespace explorer, …)
Common clients (Admin, Trend, XY Plotter, Excel Integration)
Cross-platform thin user interface
Workflow execution
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Quickly Add Devices to Customer HierarchyEmail Notifications – By Device, Site and/or Global
12
Quickly add more assets by copy/paste/rename; automatically adds all dashboards/reports for this new asset!
Configure email notifications by customer – you can get either or both when a problem occurs and clears
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Cloud Application Security
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Object level security
Role-based Access Control List (ACL)
ACL can be inherited from the parent
Authentication via federated security
Google IDs
Yahoo IDs
Azure Active Directory
Server-side users (managed by us or you)
Other providers can be added
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Data Visualization, Reporting and AnalyticsLive Data Dashboards
14
Dashboard(s) can be developed to customer
specifications, by Rockwell Automation or
customer
Standard tool is derived from FactoryTalk ®
VantagePoint ® Mobile
FactoryTalk® View ME HMI screens can also be
replicated and ported to the cloud environment
Can also leverage SQL Server Reporting Services
and Microsoft Power BI
Available on any web browser or mobile device
with an internet connection
and the right credentials
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Data Visualization, Reporting and AnalyticsAlarms, Notification, Trending
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Alarms from monitored system pushed to the
cloud as high priority data
Alarms may also be generated in the cloud
platform from “rules” applied to the data
stream
Notification via email or text can be
configured to match the customer’s
preference
Trending of any stored data points over any
time period
Pre-defined reports created to match
customer specifications
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Predictive Maintenance for ManufacturingCurrently in Prototype / Proof of Concept Status
16
Manufacturing
Intelligence
80%
Predictive
Analytics
250%
Machine Plant Floor
Predictive AnalyticsEquipment and Process
CharacterizationProcess Optimization
Predictive Maintenance
Predictive maintenance: Monitoring the condition of a machine to predict when maintenance
should be performed to avoid unplanned downtime
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
PowerFlex® 7000 Remote Monitoring ServiceWhat Happens When an Alarm or Fault Is Triggered?
The alarm or fault appears immediately in the cloud application and our
support center in Cleveland, OH
Notification delivered to customer via agreed to method
Automatically creates a service ticket in Rockwell Automation Tech Support
system (SAP) and sends a notification to an MV Drive service engineer
Rockwell Automation Remote Support will respond to this alarm within a
30-minute guaranteed Service Level Agreement, 24 x 7 x 365
This means, within 30 minutes, we have:
Acknowledged the alarm
Contacted the customer through a predefined method
Begun to troubleshoot the drive
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED 19
PowerFlex 7000 Remote Monitoring ServiceVisualization Examples
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
New Business Model – Supplying ConsumablesInnovation in a conservative industry
20
M.G. Bryan,
Fracking Truck
Manufacturer
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Rockwell Automation Solution –
Asset Performance Management (APM)
21
Fleet performance screen: search by truck type,
name, location
Detail screens: match the HMIs on the control
system on the truck
Order screen: Auto-populates required parts and
generates order email for the customer
Support most mobile devices
At YE16, more than 50% of
Global 1000 companies will
have stored customer-
sensitive data in the public
cloud” Gartner 2011
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Anticipated and Achieved:
High-value, differentiated solution for M.G. Bryan and its
customers
Real-time visibility of truck, fracking KPIs and location
Supply usage-based consumables to trucks
Create accountability for truck maintenance
Ensure maintenance is performed
Avoid over/under Preventive Maintenance
Zero Infrastructure to maintain – scales from one truck to
4000 trucks
Same solution for new trucks and for truck retrofits
APM Benefits and Value to M.G. Bryan
22
Not Anticipated, but Achieved:
Significant warranty savings
New terms/warranties with key suppliers
Remote troubleshooting
Empowering a larger set of ‘knowledge workers’ with real
time and historical data
Equipment: performance, quality, maintenance
Process: efficiencies
Enabling potential new business models
Enabling the potential for Rockwell Automation to help
improve systems and processes
“When you combine our new information system with the flexibility and scalability of cloud computing, we’ve really
opened the door for a wide range of operations management solutions for our own vehicles and those we sell.”
Josh Rabaduex, Director of Engineering, M.G. Bryan
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Enterprise Performance ManagementGlobal Manufacturing Re-invention
23
Global
Food & Beverage
Manufacturer
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
The Cash Machine of the Oil & Gas IndustryRemoving the Potential for Error
24
Trigg Technologies
L.A.C.T. Unit
Manufacturer
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
The Cash Machine of the Oil & Gas IndustryAsset Performance and Transactions
25
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Remote Asset Performance ManagementLiquid Natural Gas Terminals
26
Supermajor O&G
Building & Managing
LNG Retail Stations
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Product SerializationMinimize Counterfeiting and Diversions of Specific Foods & Medicines
27
Brand ProtectionGlobal Dairy
Company
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
vMonitor®
The Connected Oilfield
28
OptiLift - NFNaturalFlow
OptiLift - ESPElectricSubmersiblePump
OptiLift - PCPProgressiveCavityPump
OptiLift - RPCRod/SuckerPump
OptiLift - GLGas Lift
OptiLift -PLPlungerLift
OptiLift - WMWellMonitoring
Digital Oil Field
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Remote Asset Performance ManagementSoftware as a Service Order Components
Application ConfigurationModel Development
Dashboard DevelopmentBusiness Rule Configuration
Workflows
Non-Recurring-Eng Costs Per Site/Asset*
Cloud Gateway HardwareCloud Gateway Software
APM Platform commissioningOptional
Wireless HardwareGPS Hardware
SaaS Subscription Fee**
All ‘Compute’ infrastructureAll ‘Data Storage’ infrastructure
Provisioning additional infrastructureAPM Platform (per Asset)
Support SLA
OptionalCellular data contract
Rockwell Automation application support
** Invoiced quarterly, annually (minimum 3-year contract)* Can be built into the subscription service
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Other Cloud Related Sessions
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
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