Pro-Meter�S-Series Dispensers
Customer Product ManualPart 1075653−12
Issued 6/20
NORDSON CORPORATION • AMHERST, OHIO • USA
For parts and technical support, call the NordsonIndustrial Coating Systems Customer Support Center at
(800) 433−9319, or contact your local Nordson Representative.
This document is subject to change without notice.Check http://emanuals.nordson.com/finishing for the latest version.
Part 1075653-12 � 2020 Nordson Corporation
Table of ContentsSafety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qualified Personnel 1. . . . . . . . . . . . . . . . . . . . . . . . .Intended Use 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Regulations and Approvals 1. . . . . . . . . . . . . . . . . .Personal Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
High-Pressure Fluids 1. . . . . . . . . . . . . . . . . . . . .Fire Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Halogenated Hydrocarbon Solvent Hazards 2.Action in the Event of a Malfunction 2. . . . . . . . . . .Disposal 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Theory of Operation 5. . . . . . . . . . . . . . . . . . . . . . . .
Refill Phase 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Idle Phase 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pre-Pressure 5. . . . . . . . . . . . . . . . . . . . . . . . . . .Dispense/Purge Phase 5. . . . . . . . . . . . . . . . . . .
Specifications 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install the Dispenser to a Fixture 17. . . . . . . . . . . . .Connect the Material,Air, and Water Lines 19. . . . . . . . . . . . . . . . . . . . . . . .Connect the Controller Cables 19. . . . . . . . . . . . . . .Connect a Stainless Steel Dispenserto the System Air Purge Circuit. 20. . . . . . . . . . . . . .
Operation 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Startup 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Shutdown 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Water Treatment 23. . . . . . . . . . . . . . . . . . . . . . . . . . .
Water Types 23. . . . . . . . . . . . . . . . . . . . . . . . . . . .Corrosion Levels 23. . . . . . . . . . . . . . . . . . . . . . . . .Biocide Water Treatment 23. . . . . . . . . . . . . . . . . .
Troubleshooting 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consumable Items 26. . . . . . . . . . . . . . . . . . . . . . . . .Linear Actuator 27. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove the Linear Actuator 27. . . . . . . . . . . . . . .Install the Linear Actuator 27. . . . . . . . . . . . . . . . .
How to Change the S15 Output 28. . . . . . . . . . . . . .Proximity Sensors 30. . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust the Retract and ExtendProximity Sensors 30. . . . . . . . . . . . . . . . . . . . . . .Adjust the Refill Proximity Sensor 30. . . . . . . . . .
Repair (continued)Hydraulic Section 32. . . . . . . . . . . . . . . . . . . . . . . . . .
Replace the Inlet andOutlet Valve Packing Cartridge 32. . . . . . . . . . . .Replace the Outlet Valve 32. . . . . . . . . . . . . . . . .Replace the Inlet Valve 32. . . . . . . . . . . . . . . . . . .Replace the Pressure Transducer 32. . . . . . . . . .Remove the Glandand Plunger Assemblies 34. . . . . . . . . . . . . . . . . .Install the Glandand Plunger Assemblies 34. . . . . . . . . . . . . . . . . .Rebuild the Packing Gland 36. . . . . . . . . . . . . . . .Replace the Thermostat 38. . . . . . . . . . . . . . . . . .Replace a Heater Cartridge 38. . . . . . . . . . . . . . .Replace the RTD 38. . . . . . . . . . . . . . . . . . . . . . . .
Parts 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Available Dispensers 40. . . . . . . . . . . . . . . . . . . . . . .Standard Dispensers 41. . . . . . . . . . . . . . . . . . . . . . .S15 120/240 Volt Heated Dispensers 45. . . . . . . . .S35 120/240 Volt Heated Dispensers 49. . . . . . . . .S15 and S35 Temperature ConditionedARW CE Dispensers 53. . . . . . . . . . . . . . . . . . . . . .S100 120/240 Volt Heated Dispensers 57. . . . . . . .S165 Temperature Conditioned Dispenser 61. . . .S165 240 Volt Heated ARWand 240 Volt Heated Dispensers 63. . . . . . . . . . . . . .S300 Temperature ConditionedARW Dispenser 67. . . . . . . . . . . . . . . . . . . . . . . . . . .S300 240 V Heated CE Dispenser 70. . . . . . . . . . .Kits 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Packing Glands 73. . . . . . . . . . . . . . . . . . . . . . . . .Plunger Rods 73. . . . . . . . . . . . . . . . . . . . . . . . . . .Inlet Valves 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application-Specific Components 74. . . . . . . . . . . . .Dispense Gun and Packing Cartridgesfor Standard Auto-Flo Type Guns 74. . . . . . . . . .Dispense Gun and Packing Cartridgesfor Zero-Cavity Auto-Flo Type Guns 74. . . . . . . .Remote Gun Mounting adapter Block 74. . . . . . .Transducers 74. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact UsNordson Corporation welcomes requests for information, comments, andinquiries about its products. General information about Nordson can befound on the Internet using the following address:http://www.nordson.com.Address all correspondence to:
Nordson CorporationAttn: Customer Service555 Jackson StreetAmherst, OH 44001
NoticeThis is a Nordson Corporation publication which is protected by copyright.Original copyright date 2008. No part of this document may bephotocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information containedin this publication is subject to change without notice.
Trademarks
Nordson, the Nordson logo, and Pro-Meter areregistered trademarks of Nordson Corporation.
All other trademarks are the property of their respective owners.
Change Record i
Part 1075653-12E 2020 Nordson Corporation
Change RecordRevision Date Change
03 6/09 Added procedure for converting S15 dispenser to 5- and 10-cc output.
04 6/10 Added Dispenser, T/C Pro-Meter S100, ARW.
05 8/11 Added Dispenser, Pro-Meter, S100, HTD, ARW.
06 10/11 Added new proximity plate part numbers.
07 4/13 Added Plunger and Packing Gland Internal Components Kit for 100cc meter, ARW.
08 5/15 Added Kit, manifold, remote gun, Pro- Meter S, stainless steel.
09 07/16 Updated ARW gland assemblies in parts tables, and gland and plunger repairprocedures.
10 03/18 Removed part number 1084754, changed spec on page 26.
11 6/20 Update packing gland part number in Note section on page 41
12 6/20 Added 7 dispensers:
S15, S35 temperature conditioned ARW
S165 temperature conditioned, S165 240 V heated, S165 ARW
S300 temperature conditioned, S300 240 V heated
Change Recordii
Part 1075653-12 � 2020 Nordson Corporation
Pro-Meter S-Series Dispensers 1
Part 1075653-12� 2020 Nordson Corporation
Safety
Read and follow these safety instructions. Task- andequipment-specific warnings, cautions, and instructionsare included in equipment documentation whereappropriate. Make sure all equipment documentation,including these instructions, is accessible to personsoperating or servicing equipment.
Qualified Personnel Equipment owners are responsible for making sure thatNordson equipment is installed, operated, and servicedby qualified personnel. Qualified personnel are thoseemployees or contractors who are trained to safelyperform their assigned tasks. They are familiar with allrelevant safety rules and regulations and are physicallycapable of performing their assigned tasks.
Intended Use Use of Nordson equipment in ways other than thosedescribed in the documentation supplied with theequipment may result in injury to persons or damage toproperty.
Some examples of unintended use of equipment include
� using incompatible materials
� making unauthorized modifications
� removing or bypassing safety guards or interlocks
� using incompatible or damaged parts
� using unapproved auxiliary equipment
� operating equipment in excess of maximum ratings
Regulations and Approvals Make sure all equipment is rated and approved for theenvironment in which it is used. Any approvals obtainedfor Nordson equipment will be voided if instructions forinstallation, operation, and service are not followed.
Personal Safety To prevent injury follow these instructions.
� Do not operate or service equipment unless you arequalified.
� Do not operate equipment unless safety guards,doors, or covers are intact and automatic interlocksare operating properly. Do not bypass or disarm anysafety devices.
� Keep clear of moving equipment. Before adjusting orservicing moving equipment, shut off the powersupply and wait until the equipment comes to acomplete stop. Lock out power and secure theequipment to prevent unexpected movement.
� Relieve (bleed off) hydraulic and pneumatic pressurebefore adjusting or servicing pressurized systems orcomponents. Disconnect, lock out, and tag switchesbefore servicing electrical equipment.
� While operating manual spray guns, make sure youare grounded. Wear electrically conductive gloves ora grounding strap connected to the gun handle orother true earth ground. Do not wear or carrymetallic objects such as jewelry or tools.
� If you receive even a slight electrical shock, shutdown all electrical or electrostatic equipmentimmediately. Do not restart the equipment until theproblem has been identified and corrected.
� Obtain and read Safety Data Sheets (SDS) for allmaterials used. Follow the manufacturer’sinstructions for safe handling and use of materials,and use recommended personal protection devices.
� Make sure the spray area is adequately ventilated.
� To prevent injury, be aware of less-obvious dangersin the workplace that often cannot be completelyeliminated, such as hot surfaces, sharp edges,energized electrical circuits, and moving parts thatcannot be enclosed or otherwise guarded forpractical reasons.
High-Pressure Fluids
High-pressure fluids, unless they are safely contained,are extremely hazardous. Always relieve fluid pressurebefore adjusting or servicing high pressure equipment. Ajet of high-pressure fluid can cut like a knife and causeserious bodily injury, amputation, or death. Fluidspenetrating the skin can also cause toxic poisoning.
If you suffer a fluid injection injury, seek medical careimmediately. If possible, provide a copy of the SDS forthe injected fluid to the health care provider.
The National Spray Equipment ManufacturersAssociation has created a wallet card that you shouldcarry when you are operating high-pressure sprayequipment. These cards are supplied with yourequipment. The following is the text of this card:
Pro-Meter S-Series Dispensers2
Part 1075653-12 � 2020 Nordson Corporation
WARNING: Any injury caused by high pressureliquid can be serious. If you are injured or evensuspect an injury:
� Go to an emergency room immediately.
� Tell the doctor that you suspect an injection injury.
� Show him this card
� Tell him what kind of material you were spraying
MEDICAL ALERT—AIRLESS SPRAY WOUNDS: NOTETO PHYSICIAN
Injection in the skin is a serious traumatic injury. It isimportant to treat the injury surgically as soon aspossible. Do not delay treatment to research toxicity.Toxicity is a concern with some exotic coatings injecteddirectly into the bloodstream.
Consultation with a plastic surgeon or a reconstructivehand surgeon may be advisable.
The seriousness of the wound depends on where theinjury is on the body, whether the substance hitsomething on its way in and deflected causing moredamage, and many other variables including skinmicroflora residing in the paint or gun which are blastedinto the wound. If the injected paint contains acrylic latexand titanium dioxide that damage the tissue’s resistanceto infection, bacterial growth will flourish. The treatmentthat doctors recommend for an injection injury to thehand includes immediate decompression of the closedvascular compartments of the hand to release theunderlying tissue distended by the injected paint,judicious wound debridement, and immediate antibiotictreatment.
Fire Safety To avoid a fire or explosion, follow these instructions.
� Ground all conductive equipment. Use onlygrounded air and fluid hoses. Check equipment andworkpiece grounding devices regularly. Resistanceto ground must not exceed one megohm.
� Shut down all equipment immediately if you noticestatic sparking or arcing. Do not restart theequipment until the cause has been identified andcorrected.
� Do not smoke, weld, grind, or use open flameswhere flammable materials are being used or stored.
� Do not heat materials to temperatures above thoserecommended by the manufacturer. Make sure heatmonitoring and limiting devices are working properly.
� Provide adequate ventilation to prevent dangerousconcentrations of volatile particles or vapors. Referto local codes or your material SDS for guidance.
� Do not disconnect live electrical circuits whenworking with flammable materials. Shut off power ata disconnect switch first to prevent sparking.
� Know where emergency stop buttons, shutoff valves,and fire extinguishers are located. If a fire starts in aspray booth, immediately shut off the spray systemand exhaust fans.
� Shut off electrostatic power and ground the chargingsystem before adjusting, cleaning, or repairingelectrostatic equipment.
� Clean, maintain, test, and repair equipmentaccording to the instructions in your equipmentdocumentation.
� Use only replacement parts that are designed for usewith original equipment. Contact your Nordsonrepresentative for parts information and advice.
Halogenated HydrocarbonSolvent Hazards
Do not use halogenated hydrocarbon solvents in apressurized system that contains aluminum components.Under pressure, these solvents can react with aluminumand explode, causing injury, death, or property damage.Halogenated hydrocarbon solvents contain one or moreof the following elements:
Element Symbol Prefix
Fluorine F “Fluoro-”
Chlorine Cl “Chloro-”
Bromine Br “Bromo-”
Iodine I “Iodo-”
Check your material SDS or contact your materialsupplier for more information. If you must usehalogenated hydrocarbon solvents, contact your Nordsonrepresentative for information about compatible Nordsoncomponents.
Action in the Event of aMalfunction If a system or any equipment in a system malfunctions,shut off the system immediately and perform thefollowing steps:
� Disconnect and lock out system electrical power.Close hydraulic and pneumatic shutoff valves andrelieve pressures.
� Identify the reason for the malfunction and correct itbefore restarting the system.
Disposal Dispose of equipment and materials used in operationand servicing according to local codes.
Pro-Meter S-Series Dispensers 3
Part 1075653-12� 2020 Nordson Corporation
Description See Figure 1. The Pro-Meter S-Series dispensingmeters are designed for high-speed application ofsingle-component materials. A closed-coupled dispensevalve and electric servo controlled metering allows foraccurate dispensing.
Table 1 lists the major components. Table 2 lists theavailable dispensing meters.
3
4
57
6
21
8
S15 HEATED PRO-METERS35 WATER-CONDITIONED PRO-METER
Figure 1 Typical Pro-Meter S-Series Dispensers
Table 1 Pro-Meter S-Series Dispensers
Item Description
1 Servo-Controlled Linear Actuator—This actuator drives the plunger rod into the cylinder cavity todisplace the material.
2 Connectors—Interface connections for controller cables.
3 Proximity Sensors—The proximity sensors feed positional information to the controller. Two proximitysensors serve as emergency stops and are are triggered by linear actuator anti-rotation plate. One proximitysensor indicates that the metering cylinder is full.
4 Temperature Conditioning Ports—Connections for the temperature control unit water lines.
5, 6 Inlet (5) and Outlet (6) Valves—These high-cycle valves are mounted to the metering cylinder and control theflow of material into and out of the metering cylinder. The valves also serve as material inlet and outlet ports.
7 Metering Cylinder—The metering cylinder mounts to the liner actuator through the use of four tie rods.Positive pressure from a Rhino bulk unloader fills the metering cylinder. A packing gland and plunger rod ismounted to the metering cylinder. The plunger rod displaces material when the actuator extends.
8 Cord Set—Cable connection to system controller or J-box for electric heater functions
Pro-Meter S-Series Dispensers4
Part 1075653-12 � 2020 Nordson Corporation
Table 2 Available Pro Meter S-Series Dispensers
Type Meter (CCs) Standard Packing Gland ARW Packing Gland
TemperatureConditioned
S15 X X
S35 X X
S100 X X
S165 X N/A
S300 X X
120 V S15 X N/A
S35 X N/A
S100 X X
S165 N/A N/A
S300 N/A N/A
240 V S15 X N/A
S35 X N/A
S100 X X
S165 X X
S300 X N/A
N/A: Not Available
Pro-Meter S-Series Dispensers 5
Part 1075653-12� 2020 Nordson Corporation
Theory of Operation Positive pressure from the Rhino bulk unloader fills themetering cylinder. As the linear actuator retracts,hydraulic pressure extends the metering cylinder pistonto its starting position. The proximity switches providepositioning information to the linear actuator and thesystem controller.
NOTE: The theory of operation for heated versions isidentical with the exception that the system controllerenables and disables the heater circuit to maintain thematerial setpoint temperature.
Operation consists of the 4 phases listed in Table 3.
Table 3 Inlet/Outlet Valve Positions
OperationValve Positions
During Operation
Inlet Valve Outlet Valve
Refill Open Closed
Idle Closed Closed
Pre-Pressure Closed Closed
Dispense/Purge Closed Open
Refill Phase See Figure 2. During the refill phase, the actuatorretracts. The material inlet valve opens. Material flowsfrom the unloader and fills the metering cylinder.
When the cylinder is full, the plunger is fully retracted andis registered by the proximity switch. The inlet valvecloses. The metering cylinder is full of material and theunit is ready to dispense.
Idle Phase See Figure 2. During the idle phase, the material inletand outlet valves remain closed until the dispensesequence begins.
Pre-Pressure During the pre-pressure phase, the actuator drives theplunger into the metering cylinder and pressurizes thematerial to a set value. The actuator holds this position.The controller sends a Ready signal to indicate that thesystem is ready for the dispense phase.
Dispense/Purge PhaseSee Figure 2. During the dispense phase, the driveassembly forces the metering cylinder piston into themetering cylinder. The material outlet valve opens at thesame time and material extrudes proportionally to thegiven input signal.
DISPENSE/PURGEPRE-PRESSURE/IDLE
TO OUTLET VALVE
REFILL
FROM INLET VALVE
Figure 2 Metering Cylinder
Pro-Meter S-Series Dispensers6
Part 1075653-12 � 2020 Nordson Corporation
Specifications Refer to Table 4 for specifications.
Table 4 Specifications
ItemSpecification
S15 S35 S100 S165 S300Inlet Port
Outlet Port forRemote MaterialOutlet Valve
3/8 SAE, Size −06 O-ring boss, 9/16-18 UNF 2B thread
Operating AirPressure 4.1−7 bar (60−100 psi)
Maximum FluidWorking Pressure 206 bar (3000 psi)
Maximum ContinuousFluid OutputPressure
110 bar (1600 psi)
Note: Contact the Nordson Automotive Systems Group Engineering department if higher fluidoutput pressures are required.
Maximum Flow Rate5 cc/sec
(0.31 in.3/sec)10 cc/sec
(0.61 in.3/sec)20 cc/sec
(1.22 in.3/sec)40 cc/sec
(2.44 in.3/sec)50 cc/sec
(3.05 in.3/sec)
Maximum WaterOperating Pressure 7 bar (100 psi) 7 bar (100 psi) 7 bar (100 psi) 7 bar (100 psi) 7 bar (100 psi)
Maximum OperatingTemperatureWater Conditionedand Electric HeatVersions
82 �C (180 �F) 82 �C (180 �F) 82 �C (180 �F) 82 �C (180 �F) 82 �C (180 �F)
Metering Cylinder15 cc
(0.91 cu in.)35 cc
(2.1 cu in.)100 cc
(6.1 cu in.)165 cc
(10 cu in.)300 cc
(18.3 cu in.)
Maximum Motor RPM 207 rpm 415 rpm 300 rpm 708 rpm 884 rpm
Maximum ContinuousMotor Current RMS: 3.4 amps RMS: 10 amps RMS: 10.2 amps RMS: 10.2 amps
Operating Voltagesand PowerConsumption forHeated Versions(Heater Circuit Only)
120V/240V400W
120V/240V500W
120V/240V600W
240V1040W
240V1200W
Weight (Approximate) 24 lb (11 kg) 30 lb (14 kg)
Standard:49 lb (22 kg)
Stainless Steel:63 lb (29 kg)
112 (51 kg) 136 (62 kg)
Dimensions(Approximate) See Figures 3 through 12.
Wetted ComponentMaterials
Aluminum, brass, carbon steel, chrome plated carbon steel, stainless steel, tungsten carbide,Viton, UHMWPE
Air Consumption 0.25 scf/cycle
InstantaneousAir Flow Rate 15 scfm for quick valve response
Pro-Meter S-Series Dispensers 7
Part 1075653-12� 2020 Nordson Corporation
6.509 in.
7.330 in.
5.485 in.
3.250 in.
4.060 in.
5.288 in.(13.43 cm)
(10.31 cm)
(8.25 cm)
A B C0.015
4X M8X1.25 THD THRU
A0.001
2X0.25030.2501 DOWEL PIN
A
B
C2X 0.250DOWELPIN HT
3.250 in.(8.25 cm)
(13.93 cm)
(18.61 cm)
15 CC:
(16.53 cm)
21.67 in.(55.04 cm)
35 CC:28.45 in.
(72.63 cm)
15 CC:7.063 in.
(17.94 cm)
35 CC9.976 in.
(25.33 cm)
GUN OPENAIR 1/4 TUBE
GUN CLOSEAIR 1/4 TUBE
GUN CLOSEAIR 1/4 TUBE
GUN OPENAIR 1/4 TUBE
NOZZLE NUT3/8 NPS THD
MATERIAL INLET PORTS9/16-18 SAE
TEMPERATURECONDITIONING PORTS1/4 TUBE
INLET VALVE
AUTO-FLO GUN
PRO-METER S 15 and S35
ALLEN-BRADLEYULTRA 3000 CABLECONNECTORS
PRESSURETRANSDUCER
WATER-CONDITIONED DISPENSER
1.300 in.(3.3 cm)
1.300 in.(3.3 cm)
Figure 3 S15 and S35 Water-Conditioned Dispenser Dimensions
Pro-Meter S-Series Dispensers8
Part 1075653-12 � 2020 Nordson Corporation
6.509 in.
7.330 in.
5.485 in.
3.250 in.(8.25 cm)
(13.93 cm)
(18.61 cm)
2X 0.250DOWELPIN HT
(16.5 cm)
15 CC:21 in.
(53.34 cm)
35 CC:29.31 in.
(74.45 cm)
ALLEN-BRADLEYULTRA 3000 CABLECONNECTORS
GUN OPENAIR 1/4 TUBE
GUN CLOSEAIR 1/4 TUBE
GUN CLOSEAIR 1/4 TUBE
GUN OPENAIR 1/4 TUBE
NOZZLE NUT3/8 NPS THD
MATERIAL INLETPORTS 9/16-18 SAE
INLET VALVE
AUTO-FLO GUN
PRESSURETRANSDUCER
15 CC:7.063 in.
(17.94 cm)
35 CC9.976 in.
(25.33 cm)
5.242 in.(13.31 cm)
4.060 in.(10.31 cm)
C
B
A
A0.001
2X0.25030.2501 DOWEL PIN
A B C0.015
4X M8X1.25 THD THRU
PRO-METER S15 and S35HEATED DISPENSERS
3.250 in.(8.25 cm)
1.300 in.(3.3 cm)
1.300 in.(3.3 cm)
Figure 4 S15 and S35 Heated dispenser Dimensions
Pro-Meter S-Series Dispensers 9
Part 1075653-12� 2020 Nordson Corporation
6.509 in.
7.330 in.
5.485 in.
3.250 in.(8.25 cm)
(13.93 cm)
(18.61 cm)
2X 0.250DOWELPIN HT
(16.5 cm)
15 CC:21 in.
(53.34 cm)
35 CC:29.31 in.
(74.45 cm)
A
NOZZLE SEALING SURFACENOZZLE NUT NOT SHOWN
1/4 TUBE TEMPERTURECONDITIONING PORTS
5.242 in.(13.43 CM)
4.060 in.(10.31 cm)
1.300 in.(3.3 cm)
1.300 in.(3.3 cm)
15 CC:7.063 in.
(17.94 cm)
35 CC:9.976 in.
(25.33 cm)
3.250 in.(8.25 cm)
A B C0.015
4X M8X1.25 THD THRU
A0.001
2X0.25030.2501 DOWEL PIN
C
B
Z
ALLEN-BRADLEYULTRA 3000 CABLECONNECTORS
PRO-METER CE S15 and S35TEMPERATURE CONDITIONED
ARW DISPENSERS
Figure 5 CE S15 and S35 T/C ARW CE Dispenser Dimensions
Pro-Meter S-Series Dispensers10
Part 1075653-12 � 2020 Nordson Corporation
7 in.
7.83 in.
5.985 in.
4.56 in.
5.64 in.(14.31 cm)
(11.58 cm)
9.976 in.
A B C0.015
4X M8X1.25 THD THRU
A0.001
2X0.25030.2501 DOWEL PIN
A
B
C2X 0.250DOWELPIN HT
3.5 in.(8.89 cm)
(15.2 cm)
(19.88 cm)
31 in.
(17.78 cm)
(78.74 cm)
(25.33 cm)
GUN OPENAIR 1/4 TUBE
GUN CLOSEAIR 1/4 TUBE
GUN CLOSEAIR 1/4 TUBE
GUN OPENAIR 1/4 TUBE
NOZZLE NUT3/8 NPS THD
MATERIAL INLET PORTS9/16-18 SAE
TEMPERATURECONDITIONING PORTS1/4 TUBE
INLET VALVE
AUTO-FLO GUN
PRO-METER S-100WATER-CONDITIONED AND
3.250 in.(8.25 cm)
1.300 in.(3.3 cm)
1.300 in.(3.3 cm)
STAINLESS STEEL DISPENSERS
10.727 in.(27.25 cm)
Water Cond:
Water Cond:
31.63 in.(80.34 cm)
StainlessSteel
StainlessSteel
Figure 6 S100 Water-Conditioned and Stainless Steel Dispenser Dimensions
Pro-Meter S-Series Dispensers 11
Part 1075653-12� 2020 Nordson Corporation
PRO-METER S-100
7.83 in.
5.985 in.
3.5 in.(8.89 cm)
(15.2 cm)
(19.88 cm)
31.52 in.(80 cm)
7 in.(17.78 cm) 4.56 in.
5.64 in.(14.31 cm)
(11.58 cm)
A B C0.015
4X M8X1.25 THD THRU
A0.001
2X0.25030.2501 DOWEL PIN
B
C
9.976 in.(25.33 cm)
2X 0.250DOWELPIN HT
GUN OPENAIR 1/4 TUBE
GUN CLOSEAIR 1/4 TUBE
GUN CLOSEAIR 1/4 TUBE
GUN OPENAIR 1/4 TUBE
NOZZLE NUT3/8 NPS THD
MATERIAL INLET PORTS9/16-18 SAE
TEMPERATURECONDITIONING PORTS1/4 TUBE
INLET VALVE
AUTO-FLO GUN
HEATED AND STAINLESS
A
3.250 in.(8.25 cm)
1.300 in.(3.3 cm)
1.300 in.(3.3 cm)
STEEL HEATED DISPENSERS
Heated:
32.27 in.(82 cm)
StainlessSteel
Heated:
Heated:
10.73 in.(27.2 cm)
StainlessSteel
Heated:
Figure 7 S100 Heated Dispenser Dimensions
Pro-Meter S-Series Dispensers12
Part 1075653-12 � 2020 Nordson Corporation
PRO-METER S-165
9.24 in.7.31 in.
B
C7.500 in. 2X M10DOWEL PINS
.015 A
4X M12X1.75 THDA B C.015
11.06 in.
MATERIAL INLET PORT9/16-18 SAE
NOZZLE NUTNOT SHOWN
0.431 in.
A7.86 in.
35.069 in.
ALLEN-BRADLEYULTRA 3000 CABLECONNECTORS
10012516
(23.47 cm)
(89.075 cm)
(1.09 cm)
(19.96 cm)(28.09 cm)
(19.05 cm)
1.375 in.(3.49 cm)
1.375 in.(3.49 cm)
(18.57 cm)
240V HEATED DISPENSER
Figure 8 S165 240 V Heated Dispenser Dimensions
Pro-Meter S-Series Dispensers 13
Part 1075653-12� 2020 Nordson Corporation
0.43 in
9.24 in. ALLEN−BRADLEYULTRA 3000 CABLECONNECTORS
MATERIAL INLET
NOZZLE NUTNOT SHOWN
A
2X M10DOWEL PINS
4X M12X1.75 T
7.31 in.
.001 A
.015 ABC
B
C
(23.5 cm)
35.07 in.(89 cm)
(1.1 cm)
PORT 9/16−18 SAE
1.375 in.(3.5 cm)
1.375 in.(3.5 cm)
7.5 in.(19 cm)
11.06 in.(28.1 cm)
(18.56 cm)
10012347
PRO-METER S-165TEMPERATURE CONDITIONED DISPENSER
Figure 9 S165 Temperature Conditioned Dispenser Dimensions
Pro-Meter S-Series Dispensers14
Part 1075653-12 � 2020 Nordson Corporation
.001 A
.015 A B C
2X M10DOWEL PINS
4X M12X1.75 THD
A
9.24 in.(23.5 cm)
35.82 in.(91 cm)
7.31 in.(18.56 cm)
7.5 in.(19 cm)
11.81 in.(30 cm)
B
C
1.375 in.(3.5 cm)
1.375 in.(3.5 cm)
MATERIAL INLETNOZZLE NUTNOT SHOWN PORT 9/16−18 SAE
0.43 in(1.1 cm)
ALLEN−BRADLEYULTRA 3000 CABLECONNECTORS
PRO-METER S-165
10012475
240V ARW DISPENSER
Figure 10 S165 240 V ARW Dimensions
Pro-Meter S-Series Dispensers 15
Part 1075653-12� 2020 Nordson Corporation
46.60 in.
0.431 in.
A
PRO-METER S-300
7.313 in.
6.160
14.90 in.
2X M10DOWEL PINS
4X M12X1.75 THDS.A B C.015
A.001
9.26 in.(23.5 cm)
4.74 in.(12 cm)
ALLEN−BRADLEYULTRA 3000 CABLECONNECTORS
(1.1 cm)
MATERIAL INLET PORTS1-1/16-12 SAE BOTH SIDES
2X PRESSURETRANSDUCER PORT
7/16-20 SAE BOTH SIDES
(18.58 cm)
(15.65 cm)
1.250 in.(3.2 cm)
1.250 in.(3.2 cm)
11.0 in.(28 cm)
(37.8 cm)
C
B
(118.36 cm)
240V HEATED DISPENSER
Figure 11 S300 240 V Heated Dispenser Dimensions
Pro-Meter S-Series Dispensers16
Part 1075653-12 � 2020 Nordson Corporation
PRO-METER S-300TEMPERATURE CONDITIONED
47.35 in.
0.431 in.
A
7.313 in.
6.160
15.65
2X M10DOWEL PINS
4X M12X1.75 THDA B C.015
A.001
9.26 in.(23.5 cm)
4.75 in.(12 cm)
ALLEN−BRADLEYULTRA 3000 CABLECONNECTORS
(1.1 cm)
MATERIAL INLET PORTS1-1/16-12 SAE BOTH SIDES
2X PRESSURETRANSDUCER PORT
7/16-20 SAE BOTH SIDES
(18.58 cm)
(15.65 cm)
1.250 in.(3.2 cm)
1.250 in.(3.2 cm)
11.0 in.(28 cm)
(39.75 cm)
B
C
(120.27 cm)
1/4 TUBETEMPERATURECONDITIONINGPORTS
ARW DISPENSER
Figure 12 S300 Temperature Conditioned ARW Dispenser Dimensions
Pro-Meter S-Series Dispensers 17
Part 1075653-12� 2020 Nordson Corporation
Installation WARNING: Allow only qualified personnel toperform the following tasks. Follow the safetyinstructions in this document and all other relateddocumentation.
NOTE:
� Read and understand these proceduresbefore installing the dispenser into a system.Contact a local Nordson representative regardingthese procedures if necessary.
� Installing a dispenser is system-specific. Refer tothe System Documentation manual that shipped withthe system for controller schematics, air, water, andmaterial circuit drawings.
� See the J-Block Schematic at the end of this manualfor I/O and analog signals if necessary.
� The S15 dispenser output can be configured for 5 ccand 10-cc applications. Refer to the How to Changethe S15 Output procedure in the Repair section.
Install the Dispenser to a Fixture Refer to the Specifications section for mountingdimensions if necessary.
See Figure 13 and review the following:
� The dispenser orientation can only be within the90-degree window as shown. Contact NordsonEngineering if the dispenser needs to be oriented ina different way that’s not shown.
� Do not install the dispenser with the outlet portpositioned to the side. The outlet port must faceupwards due to the internal passages of the plungerhousing. When the plunger rod extends into theplunger rod housing, the material flows around theplunger and exits through a passage near thepacking gland. Keeping this passage at the highestpoint in the plunger rod bore allows any air entrainedin the material to pass through the plunger housingwithout getting trapped.
� Do not invert the dispenser.
Pro-Meter S-Series Dispensers18
Part 1075653-12 � 2020 Nordson Corporation
The outlet port must face upwards.
The dispenser can onlybe installed onto a fixturewithin this 90� window.
(Shown with dispense valve installed.)
Horizontal Mounting:
Do not invert the dispenser.
Do not install the dispenser with the
(Shown with dispense valve installed.)
Horizontal Mounting:
outlet port positioned to the side.
Figure 13 Mounting Guidelines
Pro-Meter S-Series Dispensers 19
Part 1075653-12� 2020 Nordson Corporation
Connect the Material,Air, and Water Lines 1. See Figure 14. Connect at least 60 psi (4.14 bar) of
clean shop air to a filter regulator input.
2. Connect the material hose from the Rhino bulkunloader to the material inlet fitting (4).
3. Connect the air lines from the pneumatic controlvalve to the Gun Open fitting (10) and Gun Closefitting (11) on the outlet valve (9).
4. Connect the air lines from the pneumatic controlvalve to the Gun Open fitting (6) and Gun Closefitting (7) on the inlet valve (8).
5. WATER-CONDITIONED VERSIONS: Perform the following:
a. Review the Water Treatment data in theMaintenance section for the acceptable types ofwater that can be used.
b. Connect the water lines from the temperatureconditioning unit to the fittings (3).
Connect the Controller Cables 1. See Figure 14. Connect the cables from the
controller to the connectors (1).
2. Connect the cables from the controller to theproximity sensors (2).
3. Connect the pressure transducer cable to thepressure transducer (5).
4. HEATED VERSIONS ONLY: Connect the cord set (12)to the controller.
2
3
4
5
8
6
7
11
10
9
1
12
WATER-CONDITIONED
HEATED
Figure 14 Typical Connections
Pro-Meter S-Series Dispensers20
Part 1075653-12 � 2020 Nordson Corporation
Connect a Stainless Steel Dispenserto the System Air Purge Circuit See Figures 15. Stainless Steel dispensers must beconnected to the system Air Purge circuit. Refer to theinterconnect drawings provided with the SystemDocumentation and to Rhino SD2/XD2 ARW Air CircuitModule instruction sheet 1077884 for more data.
DUMP CONTAINER
REGULATOR
NEEDLE VALVE
SUPPLY AIR
J-BOX
ARW DUMPCONTAINER
INDICATORGAGE
METERINGVALVE
GAGE
REGULATOR
SUPPLY
ARWPORT
J-BOX
Figure 15 Typical Air Purge Circuit and Pneumatic Schematic
Pro-Meter S-Series Dispensers 21
Part 1075653-12� 2020 Nordson Corporation
Operation WARNING: Read and understand this entiresection before performing any procedures.Review the following:
� Allow only qualified personnel to performthe following tasks. Follow the safetyinstructions in this document and all otherrelated documentation.
� Do not remove any covers duringoperation. The moving parts under thesecovers could cause injury.
� High pressure fluids are extremelydangerous. Do not place any part of yourbody in front of a dispensing device, drain,or leak in a high pressure system. A jetof high fluid can cause serious injury, toxicpoisoning, or death.
� Relieve system and material pressurebefore disconnecting hoses.
� Never exceed the maximum operatingtemperature of 82 �C (180 �F).
NOTE: Operation of the Pro-Meter Series-S meter isdependent upon the system configuration. Refer to thesystem manual that shipped with the system or contact aNordson representative for information about theoperation of a specific component.
Startup 1. Make sure all fittings, connections, and covers are
tightened securely.
2. Set the air pressure on the main air input filter to60 psi (4.14 bar) minimum.
3. Turn on the Rhino bulk unloader and cycle thepumps. Refer to the Rhino unloader documentationfor more information.
4. Start the controller. Refer to the controller manual formore information.
5. Start the water circulation for temperatureconditioning. Refer to the temperature controllermanual for more information.
6. Wait until the system reaches the required materialdispensing temperature.
Shutdown 1. Turn off and relieve the pressure from the Rhino bulk
unloader pumps. Refer to the Rhino bulk unloadermanual for more information.
2. Relieve the pressure from the material cylinder.
3. Turn off the temperature conditioned watercirculation system. Refer to the temperaturecontroller manual for more information.
4. Turn off the controller. Refer to the controller manualfor more information.
Pro-Meter S-Series Dispensers22
Part 1075653-12 � 2020 Nordson Corporation
Maintenance
WARNING: Allow only qualified personnel toperform the following tasks. Follow the safetyinstructions in this document and all other relateddocumentation.
NOTE: It may be necessary to adjust frequencies due tothe facility enviornment, process parameters, materialbeing applied, or experience.
NOTE: The frequencies listed in Table 5 are onlyguidelines. Always perform preventive maintenanceprocedures according to your facility maintenanceschedule.
Table 5 Preventive Maintenance Schedule
Item Task Completion TimeFrequency
Weekly Monthly Yearly Cycles
Inlet andOutlet Valves (A)
Check for leakageat the weep holes.Replace cartridge ifnecessary.
Inspect: 5 min.Replace: 30 min. X
Replace cartridge. 30 min. 400,000
Air Fittingsand Tubing Check for air leaks 5 min. X
Material Fittings andHoses
Check for materialleaks 5 min. X
Plunger RodPacking Gland
Check for leakageand replace thegland assembly ifnecessary.
Inspect: 5 min.Replace: 2 hours X 500,000
Plunger Rod
Replace if damagedor scored or afterevery other packinggland change
2 hours 1,000,000
Linear ActuatorRe-grease rollerscrew and bearingassembly.
4 hours 1,500,000
TemperatureConditioning Water
Check watercondition X
Change waterand chemicals X
(A) Small amounts of weepage may indicate a potential problem but will not affect dispensed material accuracy.Investigate and repair any weepage as soon as possible. Excessive leakage caused by blown O-rings or loosefittings will affect dispensed material accuracy and must be immediately repaired.
Pro-Meter S-Series Dispensers 23
Part 1075653-12� 2020 Nordson Corporation
Water Treatment The temperature conditioning section is constructed ofthe following materials. Always refer to this list if differentwater, corrosion inhibitors or biocides other than thoselisted in the following sections are used.
Black Iron Pipe Stainless steel Nylon
Brass PVC Plastic Copper
Buna Rubber Aluminum Polyurethane
Steel Viton PTFE
Water Types
Refer to Table 6. To minimize the introduction ofcontaminants that may degrade system components,review these guidelines before selecting the type ofwater to use.
NOTEWater types are listed in order of preference.
Corrosion Levels
To maintain proper performance, minimum levels ofcorrosion to aluminum and copper must be maintained.To maintain safe operation keep the corrosion levels of
� aluminum at or below 3 mil/year (0.003 in./yr).
� copper at or below 1 mil/year (0.001 in./yr).
When adding water to the system, corrosion inhibitormust be added. CorrShield MD405 corrosion inhibitor isshipped with temperature-conditioned systems. This is aMolybdate-based corrosion inhibitor that contains anAzole additive to protect copper and is used in theconcentration of 1.5 ounces per gallon of water tomaintain a concentration of 250−350 ppm.
The Ford Tox number for CorrShield MD 405 is 149163.
The GM FID number for CorrShield MD 405 is 225484.
Refer to the Parts section to order CorrShield MD 405.
Biocide Water Treatment
Do not use the following Biocides:
� oxidizers, such as chlorine, bromine, hydrogenperoxide, iodine, ozone, etc.
� cationic, or positively charged biocides.
Biocides for use with CorrShield MD405 areBetzDearborn Spectrus NX114. The recommendedconcentration of Spectrus NX114 is 150−PPM which is0.017 oz./gal (0.5 ml/gal).
The Ford Tox Number for Spectrus NX114 is 148270.
Pro-Meter S-Series Dispensers24
Part 1075653-12 � 2020 Nordson Corporation
Table 6 Water Types
Water Description
1. Distilled No minerals and chemicals
Lacks the nutrients necessary to support biological growth and the minerals that wear away atsystem components
Neutral nature reduces interaction with additives used to protect the system
NOTE
Distilled water is the best choice for use in thetemperature conditioning section.
2. Well Contains an abundance of minerals that can support plant and animal life
Contains minerals like calcium and iron that are abrasive; accelerates wear and tear oncomponents
NOTEIf well water is the only option available, it mustbe softened to reduce the mineral content.
3. City Contains chlorine that can degrade all metals including stainless steel
Hard on most non−metals
Usually contains an abundance of minerals that are capable of supporting plant and animal life;accelerates wear on components
4. Weld (Tower) Often heavily treated both for bacterial suppression and to make it more compatible with thewelding and cooling tower processes
Treatment process usually involves some aggressive chemicals that can degrade metals,plastics and other materials
Usually contains an abundance of metals and other contaminants picked up from the weldingand cooling tower processes that can interfere with the components of the temperature controlsystem
5. DI ! CAUTION !
Do not use DI water in this system. DI water drawsfree electrons from metal to normalize ion levels.This process causes degradation of metals.
Pro-Meter S-Series Dispensers 25
Part 1075653-12� 2020 Nordson Corporation
Troubleshooting
WARNING: Allow only qualified personnel toperform the following tasks. Follow the safetyinstructions in this document and all other relateddocumentation.
These procedures cover only the most commonproblems that you may encounter. If you cannot solvethe problem with the information given here, contact yourlocal Nordson representative for help.
Problem Possible Cause Corrective Action
1. Leakage throughinlet/outlet valveweep hole
Worn packing cartridge Replace the packing cartridge. Refer to the Outlet Valveprocedures in the Repair section.
2. Leakage through thematerial outlet
Worn ball seat or packingcartridge ball
Replace the valve body and/or the entire valve. Refer tothe Outlet Valve procedures in the Repair section.
3. Linear Actuator notresponding
Loose wiring connections Contact your Nordson representative.
Controller switching error Reset the controller program, check fill/dispensingroutine. Refer to your controller documentation for moreinformation.
4. Metering cylinder not refilling
Pump ball valve closed Check the material supply system.
High friction in meteringcylinder packing glands
Replace packing gland if necessary.
Inlet valve did not open Check inlet valve; rebuild or replace if necessary. Referto the Inlet Valve and Outlet Valve procedures in theRepair section.
Controller switching error Reset controller program; check fill/dispensing routine.
5. Material flow notstopping quicklywhen inlet/outletvalves are cycled
Sluggish operating inletand outlet valves
Replace the applicable valve. Refer to the Inlet Valveand Outlet Valve procedures in the Repair section.
6. Temperature controlunstable
Heater cartridge orRTD failed
Check heater cartridge and RTD. Replace partsif necessary.
Pro-Meter S-Series Dispensers26
Part 1075653-12 � 2020 Nordson Corporation
Repair This section only covers procedures for shop repairs.Depending upon the mounting configuration, it maybe possible to make some repairs without removingthe Pro-Meter S-Series dispenser from the system.
WARNING: Read and understand this entiresection before performing repairs. Contact aNordson representative regarding theseprocedures if necessary. Review the following:
� Allow only qualified personnel to performthe following tasks. Follow the safetyinstructions in this document and all otherrelated documentation.
� High pressure fluids are extremelydangerous. Do not place any part of yourbody in front of a dispensing device, drain,or leak in a high pressure system. A jetof high fluid can cause serious injury, toxicpoisoning, or death.
� Relieve system and material pressurebefore disconnecting hoses.
NOTE: Throughout this section the Pro-Meter S-Seriesdispenser is referred to as the dispenser.
Perform the following before making repairs:
1. Shut off and lock out power to the dispenser.
2. If used, turn off the water circulation system at thetemperature control unit.
3. Relieve system, material, and fluid pressures tothe dispenser.
Consumable Items
Keep the items listed in Table 7 on hand whenperforming repairs.
Table 7 Consumable Items
Item Part Application
Never-Seez 900344
Apply to threads ofapplicable parts.
ThreadlockingAdhesive
900464
Pipe/ThreadSealant
900481
TFE Grease 1031834 Lubricate O-rings andapplicable parts.
Pro-Meter S-Series Dispensers 27
Part 1075653-12� 2020 Nordson Corporation
Linear Actuator See Figure 16 and use the following procedure to replacethe linear actuator.
Remove the Linear Actuator 1. Remove the screws (3) securing the mounting
plate (2) to the linear actuator (1) and housingflange (9).
2. Remove the screws (11) and washers (12) securingthe shroud (13) to the linear actuator (1) and housingflange (9).
3. Remove the screws (8) securing the proximityplate (4) to the linear actuator (1) and housingflange (9).
4. Place a wrench on the shaft flats (10). Remove thescrews (15) and washers (14) securing the linearactuator (1) to the dispenser.
5. Remove the screw (16) from the anti-rotate arm (17).Loosen the set screws (20) and remove theanti-rotate arm from the shaft (19).
6. FOR 15-CC METER: If installed, remove the applicablealuminum spacers (22) from the shaft (19).
7. Remove the motor bumper (18) from the shaft (19).
Install the Linear Actuator 1. Install the motor bumper (18) onto the shaft (19).
2. FOR 15-CC METER: If removed, install the applicablealuminum spacers (22) onto the shaft (19).
3. Perform the following:
a. Install the anti-rotate arm (17) onto theshaft (19) using the screw (16). Tighten thescrew finger tight.
b. Apply Loctite 242 (21) to the threads of theset screws (20). Install the set screws intothe anti-rotate arm (17). Tighten the set screwsfinger tight.
c. Tighten the screw (16) to 13.5 N•m (10 ft-lb).FOR 165- AND 300-CC METERS: tighten the screw to20.3 N•m (15 ft-lb).
d. Tighten the set screws (20) to
� 15- and 35-cc meters: 4 N•m (35 in.-lb)
� 100-cc meters: 7.7 N•m (68 in.-lb)
� 165- and 300-cc meters: 17.6 N•m (13 ft-lb)
4. Perform the following:
a. Apply Loctite 242 to the threads of thescrews (15). Install the linear actuator (1) ontothe shafts (10).
b. Place a wrench on the flats of the shafts (10).Install the washers (14) and screws (15) intothe linear actuator. Tighten the screws to
� 15- and 35-cc meters: 34 N•m (25 ft-lb)
� 100-cc meters: 64.7 N•m (47 ft-lb)
� 165- and 300-cc meters: 111 N•m (82 ft-lb)5. Install the proximity plate (4) onto the linear
actuator (1) and housing flange (9) using thescrews (8). Tighten the screws to10 ft-lb (13.5 N•m).
6. Install the shroud (13) to the linear actuator (1) andhousing flange (9). Install the washers (12) andscrews (11). Tighten the screws securely.
7. Install the mounting plate (2) to the linear actuator (1)and housing flange (9). Install the screws (3) andtighten to 33.75 N•m (25 ft-lb).
Pro-Meter S-Series Dispensers28
Part 1075653-12 � 2020 Nordson Corporation
How to Change the S15 Output The S15 dispenser output can be configured for 5 cc and10 cc applications by installing the supplied aluminumspacers and resetting the proximity sensors.
1. See Figure 16. Make sure that the linear actuator (1)is in the extend position to expose the shaft (19).
2. Remove the screws (11) and washers (12) securingthe shroud (13) to the linear actuator (1) and housingflange (9).
3. Remove the screw (16) from the anti-rotate arm (17).Loosen the set screws (20) and remove theanti-rotate arm from the shaft (19).
4. Make sure that there is an O-ring installed in eachaluminum spacer (22). Install the aluminum spacersonto the shaft (19):
� 5 cc output: Install both aluminum spacers.
� 10 cc output: Install one aluminum spacer.
5. Perform the following:
a. Install the anti-rotate arm (17) onto theshaft (19) using the screw (16). Tighten thescrew finger tight.
b. Apply Loctite 242 (21) to the threads of theset screws (20). Install the set screws intothe anti-rotate arm (17). Tighten the set screwsfinger tight.
c. Tighten the screw (16) to 13.5 N•m (10 ft-lb).Tighten the set screws (20) to 4 N•m (35 in.-lb).
6. Reset each proximity sensor (7):
a. Disconnect the cable from the proximitysensor (7).
b. Remove the jam nut (6), lock washer (5), andproximity sensor (7) from the proximity plate (4).
c. Remove the plugs (23) from the desired outputposition and install the proximity sensor (7), lockwasher (5) and jam nut (6) as shown. Do nottighten the jam nut at this time.
d. Install the plugs (23) into the open holes on theproximity plate (4).
7. Adjust the proximity sensors. Refer to the Adjust theRetract and Extend Proximity Sensor and Adjust theRefill Proximity sections for the adjustmentprocedures.
Pro-Meter S-Series Dispensers 29
Part 1075653-12� 2020 Nordson Corporation
1
2 3
4
8
12
13
10
15
14
19
18
11
56
7
2117
16
2021
9
22
10 CC PROXIMITY SENSOR SETTING5 CC PROXIMITY SENSOR SETTING
15 CC PROXIMITY SENSOR SETTING
77
23
Figure 16 Linear Actuator and Proximity Sensor Repairs
Pro-Meter S-Series Dispensers30
Part 1075653-12 � 2020 Nordson Corporation
Proximity Sensors Use the following procedure to replace and adjust aproximity sensor. The retract proximity sensor is used inthis procedure. The procedures for replacing the refilland extend proximity sensors are typical.
NOTE: Depending upon the mounting configuration, theproximity sensors can be replaced without removing thedispenser from the system.
1. See Figure 16. Disconnect the cable from theproximity sensor (7).
2. Remove the screws (11) and lock washers (12)securing the shroud (13) to the linear actuator (1)and housing flange (9).
3. Loosen the jam nut (6). Remove the proximitysensor (7), jam nut (6), and lock washer (5) from theproximity plate (4).
4. Install the jam nut (6) and lock washer (5) onto thenew proximity sensor (7).
5. Adjust the proximity sensor. Refer to the Adjust theRetract and Extend Proximity Sensor or Adjust theRefill Proximity sections for the adjustmentprocedures.
Adjust the Retract andExtend Proximity Sensors
CAUTION: To prevent damage to a proximitysensor when performing step 1, do not thread itinto the proximity plate more than three turns.
1. See Figure 17. Extend or retract the linear actuatoruntil the anti-rotate arm stop pin is directly behindthe sensor.
2. Push the anti-rotate arm toward the sensor toremove any backlash.
3. Perform the following:
a. Turn the sensor clockwise until its face makescontact with the stop pin.
b. Turn the sensor counterclockwise 1−11/2 turns.Lock the sensor in place using the lock washerand jam nut.
c. Make sure that there is a 1.0−1.5 mm(0.040−0.060 in.) gap between the face of thesensor and the anti-rotate arm stop pin.
4. Connect the cable to the proximity sensor.
5. See Figure 16. Install the shroud (13) to the linearactuator (1) and housing flange (9) using thewashers (12) and screws (11). Tighten thescrews securely.
Adjust the Refill Proximity Sensor
CAUTION: To prevent damage to the proximitysensor when performimg step 1, do not thread itinto the proximity plate more than three turns.
1. See Figure 17. Extend the plunger assembly untilthe proximity disc is directly behind the proximitysensor.
2. Perform the following:
a. Turn the sensor clockwise until its face makescontact with the proximity disc.
b. Turn the sensor counterclockwise 1−11/2 turns.Lock the sensor in place using the lock washerand jam nut.
c. Make sure that there is a 1.0−1.5 mm(0.040−0.060 in.) gap between the face of thesensor and the proximity disc.
3. Connect the cable to the proximity sensor (7).
4. See Figure 16. Install the shroud (13) to the linearactuator (1) and housing flange (9) using thewashers (12) and screws (11). Tighten thescrews securely.
Pro-Meter S-Series Dispensers 31
Part 1075653-12� 2020 Nordson Corporation
GAP
RETRACT PROXIMITY SENSOR
ARM STOP PIN
PROXIMITY DISC
EXTEND PROXIMITY SENSOR
ARM
1.0−1.5 mm(0.040−0.060)
REFILL PROXIMITY SENSOR(NORMALLY OPEN)
(NORAMLLY CLOSED)
(NORAMLLY CLOSED)
GAP
ANTI-ROTATE
TYPICAL FOR EXTENDPROXIMITY SENSOR
JAM NUT (TYPICAL)
NOTE: When setting thegap for the retract andextend proximitysensors, push the armtoward the sensor toremove backlash.
1.0−1.5 mm(0.040−0.060)
Figure 17 Proximity Sensor Adjustment
Pro-Meter S-Series Dispensers32
Part 1075653-12 � 2020 Nordson Corporation
Hydraulic Section
WARNING: Depressurize the dispense systembefore making any repairs to the hydraulicsection.
See Figure 18 and use the following procedures to makerepairs the hydraulic section.
Replace the Inlet andOutlet Valve Packing Cartridge NOTE: The outlet valve is used as an example in thefollowing procedure. This procedure is typical for theinlet valve.
1. See Figure 18. Remove the screws (17) securingthe air cylinder cap (16) to the valve body (12).Remove the spring (15) from the valve body.
2. Using a small screwdriver, remove the packingcartridge (14) from the valve body (12).
3. Install the new packing cartridge (14) into the valvebody (12).
4. Install the spring (15) onto the packing cartridge (14).
5. Install the air cylinder cap (16) using the screws (17).Tighten the screws to 8.5−9 N•m (75−80 in.-lb).
Replace the Outlet Valve
See Figure 18 and use the following procedure to replacethe outlet valve.
NOTE: Depending upon the mounting configuration, the,outlet valve can be repaired without removing thedispenser from the system.
The outlet valve (12) and manifold (9) are applicationspecific. This procedure only applies to configurationsthat have an outlet valve installed onto a dispenser (1). Ifa manifold (9) is installed onto the dispenser, refer to themanual that shipped with the applicable outlet valve forrepair procedures.
1. Depressurize the temperature conditioning system.
2. Disconnect the lines from the fittings (11).
3. Remove the screws (10) securing the valvebody (12) to the dispenser (1).
4. Remove the O-rings (13) from the dispenser (1) andcheck them for damage. Replace damaged O-rings.
5. Lubricate the O-rings (13) with TFE grease andinstall them into the housing (1).
6. Install the outlet valve (12) onto the dispenser (1)using the screws (10). Tighten the screws to8 N•m (70 in.-lb).
7. Connect the lines to the fittings (11).
Replace the Inlet Valve
See Figure 18 and use the following procedure to replacethe inlet valve.
NOTE: Depending upon the mounting configuration,the inlet valve can be repaired without removing thedispenser from the system.
1. Disconnect the following:
� cable from the pressure transducer (2)
� air lines from the elbow fittings (6)
� material line from the input port (4)
2. Remove the screws (5) securing the inlet valve (7) tothe dispenser (1).
3. Remove the O-ring (8) and check it for damage.Replace the O-ring if necessary.
4. Remove these parts from the old inlet valve (7) andinstall them onto the new inlet valve:
� pressure transducer (2); tighten to5−5.6 N•m (45−50 in.-lb)
� elbow fittings (6)
5. Install the inlet valve (7) onto the dispenser (1)using the screws (5). Tighten the screws to13.5 N•m (10 ft-lb).
6. Connect the following:
� cable to the pressure transducer (2)
� air lines to the elbow fittings (6)
� material line to the input port (4)
Replace the Pressure Transducer 1. See Figure 18. Disconnect the cable from the
pressure transducer (2).
2. Remove the pressure transducer (2) from the inletvalve (7).
3. Lubricate the pressure transducer O-ring (3)with TFE grease. Install the pressure transducer (2)into the inlet valve (7) and tighten to5−5.6 N•m (45−50 in.-lb).
4. Connect the cable to pressure transducer (2).
Pro-Meter S-Series Dispensers 33
Part 1075653-12� 2020 Nordson Corporation
17
16
15
14
12
10
9
8
5
2
3
13
1
4
67
11
11
Figure 18 Inlet and Outlet Valve Repair
Pro-Meter S-Series Dispensers34
Part 1075653-12 � 2020 Nordson Corporation
Remove the Glandand Plunger Assemblies
NOTE: The following procedure requires the use of anarbor press and a 3/16-in. spanner wrench.
1. To remove the gland and plunger assemblies withoutremoving the cylinder assembly, purge the meteringcylinder:
a. Lockout and relieve system, material, and fluidpressures to the dispenser.
b. From the system controller, perform the meterPurge routine. The following occurs:
� The meter will not refill after the Purgeroutine because the supply pump is lockedout and material pressure is relieved.
� The linear actuator retracts and the controllerdisplays a Refill Fault.
2. See Figure 19. Remove the screws (4) andwashers (3) securing the shroud (2) to the linearactuator (1) and housing flange (5).
3. Remove the screws (7) securing the proximityplate (6) to the linear actuator (1) and housingflange (5).
4. Remove the screws (10) securing the glandassembly (9) to the housing flange (5). Perform thefollowing if the gland assembly cannot be removedfrom the housing flange:
a. Insert two screws (10) into the threadedholes (17) of the gland assembly.
b. Alternate tightening the screws to remove thegland assembly from the housing flange.
5. Remove the O-ring (8) from the gland assembly (9).Discard the O-ring.
6. Using an arbor press, remove the plungerassembly (15) from the gland assembly (9).
7. Disassemble the plunger assembly (15):
a. Remove the plunger bumper (11) from theplunger (12).
b. Insert the spanner wrench pin into the holeon the plunger (12). Remove the screw (14)securing the proximity disc (13) to theplunger (12).
8. Clean the parts with a compatible solvent.
9. Inspect the parts for wear and damage. Replaceparts if necessary.
Install the Glandand Plunger Assemblies
NOTE: The following procedure requires the use of anarbor press and a 3/16-in. spanner wrench. (Additionaltools required for ARW only: torque wrench and greasegun.)
1. See Figure 19. Lubricate the gland assemblyO-ring (8) with TFE grease (16).
2. Assemble the plunger assembly (15):
a. Install the proximity disc (13) onto theplunger (12).
b. Thread the screw (14) into the plunger.Insert the spanner wrench pin into the holeon the plunger and tighten the screw to13.5 N•m (10 ft-lb ).
c. Install the plunger bumper (11) into the plunger.Make sure that the plunger bumper makescontact with the proximity disc.
d. Apply TFE grease (16) to the shaft ofthe plunger.
3. Using an arbor press, insert the plungerassembly (15) into the gland assembly (9).
4. For ARW only:
a. Use a grease gun to insert grease into thegrease fitting (20) installed in the greaseport (18) of the gland assembly until greaseprotrudes out from the other grease port.
NOTE: Grease is provided in kit.
b. Remove the grease fitting and install the setscrews (19) into the grease ports until theybottom out. Torque the set screws to2.3−2.8 N•m (20−25 in-lb).
5. Install the gland assembly (9) onto the housingflange (5) using the screws (10). Tighten the screwsin a cross-pattern to
� 15- and 35-cc meters: 34 N•m (25 ft-lb)
� 100-cc meters: 64.7 N•m (47 ft-lb)
� 165- and 300-cc meters: 111 N•m (82 ft-lb)
6. Install the proximity plate (6) onto the linearactuator (1) and housing flange (5) using thescrews (7). Tighten the screws to13.5 N•m (10 ft-lb).
7. Install the shroud (2) to the linear actuator (1) andhousing flange (5) using the lock washers (3) andscrews (4). Tighten the screws securely.
Pro-Meter S-Series Dispensers 35
Part 1075653-12� 2020 Nordson Corporation
13
15
11
14
9
8
10
1
2
3
4
7
6
5
16
17
17
19
1918
20
ARW Gland Assemblywith Plunger Assembly
1216
Figure 19 Plunger and Gland Assembly Repairs
Pro-Meter S-Series Dispensers36
Part 1075653-12 � 2020 Nordson Corporation
Rebuild the Packing Gland NOTE: This procedure requires the use of either ahydraulic or an arbor press to remove the internal partsof the packing gland.
1. See Figure 20. Place the packing gland housing (2)on a fixture (4).
NOTE: During removal of the internal parts, the retainergroove will break the O-ring (5).
2. Insert the removal arbor (1) into the packinggland housing. Using the press, push outthe internal parts (3).
3. Thoroughly clean the packing gland housing in acompatible solvent to remove all sealant material andO-ring debris.
4. Coat the bore (8) of the packing gland housing withO-ring lubricant (9).
5. Insert the scraper ring (7), sharp edge down, into thethe packing gland (2).
6. Using the insertion tool (6) and press, insert the newinternal parts into the packing gland housing (2).Make sure that the brass seal retainer or backupwasher (10) is flush or slightly below the packinggland housing as shown.
Pro-Meter S-Series Dispensers 37
Part 1075653-12� 2020 Nordson Corporation
SCRAPER RINGSHARP EDGE DOWN
PACKING GLAND HOUSING BRASS SEAL RETAINER SLIGHTLYBELOW PACKING GLAND HOUSING
3
1
2
54
6
89
7
10
Figure 20 Replacing the Internal Parts of the Packing Gland
Pro-Meter S-Series Dispensers38
Part 1075653-12 � 2020 Nordson Corporation
Replace the Thermostat 1. See Figure 21. Remove the screws (1) securing the
side cover (2) to the heater box (6).
2. Loosen the screw (8) on the connector (9) andremove the thermostat wires.
3. Remove the screws (3) and lock washers (4)securing the thermostat (5) to the housing (7).
4. Apply heat sink compound (10) to the thermostat (5).Install the thermostat using the lock washers (4) andscrews (3). Tighten the screws securely.
5. Crimp new ferrules onto each wire.
6. Insert the thermostat wires into the connector (9) andtighten the screw (8). See Figure 22 for wiringdiagram if necessary.
7. Install the side cover (1) to the heater box (6) usingthe screws (2). Tighten the screws securely.
2 34
5
7
1
98
6
11
10
Figure 21 Replacing the Thermostat
Replace a Heater Cartridge 1. See Figure 22. Remove the screws (14) securing
the bottom cover (1) to the heater box (12) andthe housing (3).
2. Remove the screws (5) securing the side cover (6) tothe heater box (12).
3. Cut the applicable heater wires from the crimpconnections.
4. Carefully remove the heater cartridge (2) from thehousing (3).
5. Apply heat sink compound (15) to the heatercartridge. Install the heater cartridge into thehousing (3). Route the heater wires through thehousing (3) and heater box (12) as shown.
6. Strip back the wire insulation on all of the cut wires.Crimp new ferrules onto each wire. See Figure 22for wiring diagram if necessary.
7. Install the side cover (6) onto the heater box (12)using the screws (5). Tighten the screws securely.
8. Install the bottom cover (1) onto the housing (3) andheater box (12) using the screws (14) tighten thescrews securely.
Replace the RTD 1. See Figure 22. Remove the screws (14) securing
the bottom cover (1) to the heater box (12) andthe housing (3).
2. Remove the screws (5) securing the side cover (6) tothe heater box (12).
3. Loosen the screws (7) on the connector (8) andremove the RTD wires.
4. Carefully remove the RTD (13) from the housing (3).
5. Apply heat sink compound (15) to the RTD (13).Install the RTD into the housing (3). Route the RTDwires through the housing (3) and heater box (12) asshown.
6. Crimp new ferrules onto each wire.
7. Insert the RTD wires to the connector (8). Tightenthe screw (7).
8. Install the bottom cover (1) onto the housing (3) andheater box (12) using the screws (14) tighten thescrews securely.
9. Install the side cover (6) onto the heater box (12)using the screws (5). Tighten the screws securely.
Pro-Meter S-Series Dispensers 39
Part 1075653-12� 2020 Nordson Corporation
14
1
213
3
12
6
5
4
87
1515
WIRE ROUTING FOR HEATERCARTRIDGES AND RTD
240 VOLT CIRCUIT
CORDSET
RTD
HEATER CATRIDGE
HEATER CATRIDGE
HEATER CATRIDGE
HEATER CATRIDGE
120 VOLT CIRCUIT
CORDSET
RTD
HEATER CARTRIDGE
HEATER CARTRIDGE
HEATER CARTRIDGE
HEATER CARTRIDGE
WIRE A
WIRE B
WIRE CWIRE D
WIRE H
WIRE 1
WIRE 2
WIRE 3WIRE 5
GND
TYPICAL CRIMPCONNECTORS
JUMPER WIRE
JUMPER WIRE
TYPICAL CRIMPCONNECTORS
Figure 22 Heater and RTD Repairs
Pro-Meter S-Series Dispensers40
Part 1075653-12 � 2020 Nordson Corporation
Parts To order parts, call the Nordson Industrial Coating Systems Customer Support Center at (800) 433−9319 or contact yourlocal Nordson representative.
Available Dispensers Table 8 lists the available dispensers. Refer to the following pages for detailed parts information.
Table 8 Dispensers
DispenserConfiguration
Meter(CCs)
StandardPacking Gland Dispensers
ARWPacking Gland Dispensers
TemperatureConditioned
S15 1084783 1600174
S35 1084793 1600175
S100 1084784 1101916
S165 1603900 N/A
S300 1087606 1607921
120 V S15 1083509 N/A
S35 1082522 N/A
S100 1082524 1600415
S165 N/A N/A
S300 N/A N/A
240 V S15 1083540 N/A
S35 1082523 N/A
S100 1082525 1600415
S165 1604220 1604109
S300 1602447 N/A
N/A: Not Available
Pro-Meter S-Series Dispensers 41
Part 1075653-12� 2020 Nordson Corporation
Standard Dispensers See Figures 23 and 24. Refer to the parts list that beginson page 43.
12
3
45
6
7
9
10
5
5
7
7
14
15
17
16
11
11
5
13
12
Figure 23 S15, S35, and S100 Standard Dispenser Parts
Pro-Meter S-Series Dispensers42
Part 1075653-12 � 2020 Nordson Corporation
2
20
18
24
23A 25
22
21
27
38
26
28530
PART OF 29
5
219
18
33
34
35
19
39
S15
S35 and S100
36
37
36
36
37
29
THESE PARTS ARE INCLUDED WITH GUN OR MANIFOLD.
THESE PARTS ARE APPLICATION-SPECIFIC.
36
23C
23B
5
41
4140
40
Figure 24 S15, S35, and S100 Standard Dispenser Parts (Continued)
Pro-Meter S-Series Dispensers 43
Part 1075653-12� 2020 Nordson Corporation
Item Part Part Part Part Description Qty Note— 1084783 Dispenser, T/C Pro-Meter S15 1
1084793 Dispenser, T/C Pro-Meter S35 11084784 Dispenser, T/C Pro-Meter S100 1
1101916 Dispenser, T/C Pro-Meter S100, ARW 11 1070117 1070117 1068803 1068803 � Screw, stop, plunger 12 900464 900464 900464 900464 � Adhesive, Loctite 242, blue, 50 ml AR3 1070465 1070465 1068797 1068797 � Disc, proximity 14 1078413 1070463 1068796 1101980 � Plunger 15 1031834 1031834 1031834 1031834 � Lubricant, TFE grease, 5lb, 1 gal. AR6 1070466 1070466 1068798 1068798 � Bumper, plunger 1
7973466 973466 973466 � Plug, pipe, flush, 1/16 w/sealant 8
702157 � Plug, pipe, flush,stainless steel 1/16 w/sealant8
8 − − − − − − − − − − − − − − − − � Not used on these configurations —9 972119 972119 972119 972119 � Elbow, male, 1/4 tube x 1/8 NPT 2
101084790 1084794 1084787 � Housing, plunger 1
1101918 � Housing, plunger 1
11973543 973543 973543 � Plug, O-ring, 7/16−20 2
1060381 � Plug, O-ring, 7/16−20, stainless steel 212 − − − − − − − − − − − − − − − − � Nameplate 113 981907 981907 981907 981907 � Screw, drive, round, 2 x 0.187 414 1070490 1070490 1068777 1068777 � Flange, housing 115 982031 982031 982031 982031 � Screw, socket, M6 x 25 2
16− − − − − − − − − − − − � Gland assembly, tri-lip 1
− − − − � Gland assembly, ARW,low viscosity materials 1 A
171058878 1058878 � Screw, socket, M8 x 45 4
982392 982392 � Screw, socket, M10 x 45 4
18983051 983051 � Washer, flat, 0.344 x 0.688 x 0.065 8
983061 983061 � Washer, flat, 0.406 x 0.812 x 0.065 8
19982395 982395 � Screw, socket, M8 x 1.25 x 25 8
982491 982491 � Screw, socket, M10 x 1.25 x 25 820 1073676 1073675 1073678 1073678 � Actuator assembly, linear 121 1073371 1070491 1068779 1068779 � Shaft 422 1070468 1070468 1068804 1068804 � Screw, stop, motor 1
23A 1070757 1070757 1069104 1069104 � Arm assembly, anti-rotate 123B 982020 982020 982020 982020 � Set screw, M3 x 3 2 B23C 1068802 1068802 1068802 1068802 � Pin, stop, 12 mm OD, plastic 2 B24 1070467 1070467 1068799 1068799 � Bumper, motor 1
251074040 1074040 � Screw, set, M5 x 10 mm 2
1002697 1002697 � Screw, set, M6 x 8 mm 226 1073373 1070791 1068790 1068790 � Plate, mount 127 982006 982006 982006 982006 � Screw, socket, M8 x 20 428 982176 982176 982176 982176 � Screw, socket, M6 x 16 4
291073402 1073402 1073402 � Valve, inlet, Auto−Flo, Pro-Meter S,UHMW
1
1099703 � Valve, inlet, Auto−Flo,Pro-Meter S, Anti-drool, stainless steel1
Continued...
Pro-Meter S-Series Dispensers44
Part 1075653-12 � 2020 Nordson Corporation
Item Part Part Part Part Description Qty Note— 1084783 Dispenser, T/C Pro-Meter S15 1
1084793 Dispenser, T/C Pro-Meter S35 11084784 Dispenser, T/C Pro-Meter S100 1
1101916 Dispenser, T/C Pro-Meter S100, ARW 130 − − − − − − − − − − − − − − − − � Transducer, pressure 1 C31 − − − − − − − − − − − − − − − − � Not used on these configurations 132 − − − − − − − − − − − − − − − − � Label 1
331073375 1070793 1068806 � Shroud 1
1088797 � Shroud 134 982264 982264 982264 982264 � Screw, socket, cap, M6 x 1 x 18 mm 435 983410 983410 983410 983410 � Washer, flat, narrow, M6 436 1074051 1074051 1074051 1074051 � Sensor, proximity, PNP, N.C., M12 237 346188 346188 346188 346188 � Sensor, proximity, PNP, N.O., M12 138 1600421 1600422 1600423 1600423 � Plate, proximity 139 1073898 − − − − − − − − − − − − � Plug, M12 x 1 440 1091823 � Spacer, motor, Pro-Meter 241 941144 � O-ring, Viton, 0.625 x 0.813 x 0.094 2
NOTE A: Refer to the Kits section to order this part.
B: These parts are included with 23A but can be ordered separately.
C: The pressure transducer is application specific:1000 psi: Order 10847533000 psi: Order 10847525000 psi: Order 346088 (Used on earlier systems; no longer recommended)
AR: As Required
Pro-Meter S-Series Dispensers 45
Part 1075653-12� 2020 Nordson Corporation
S15 120/240 Volt Heated Dispensers See Figures 25 and 26. Refer to the parts list that onpage 47.
PART OF 9
PART OF 9
8
9
3
4
20
18
19
11
10
7
14
16
13
15A
49
49
51
51
5
5
6
12
48
1
210
11
17
51
15B
53
52
53
52
15C
THESE PARTS ARE INCLUDED WITH GUN OR MANIFOL
THESE PARTS ARE APPLICATION SPECIFIC.
Figure 25 S15 120/240 Volt Heated Dispenser Parts
Pro-Meter S-Series Dispensers46
Part 1075653-12 � 2020 Nordson Corporation
47
36
2122
24
25
27
29
22
30 3132
33
3449
3550
2350
3449
37
49
40
39
41
42
42
44
45
46
51
51
49
50
43
43
2838
26A26B26C
Figure 26 S15 120/240 Volt Heated Dispenser Parts (Continued)
Pro-Meter S-Series Dispensers 47
Part 1075653-12� 2020 Nordson Corporation
Item Part Part Description Qty Note
—1083509 Dispenser, assembly, Pro-Meter S15, 120V 1
1083540 Dispenser, assembly, Pro-Meter S15, 240V 11 1073676 1073676 � Actuator, linear 12 1073373 1073373 � Plate, mount 13 982006 982006 � Screw, socket, M8 x 20 44 1600421 1600421 � Plate, proximity 15 1074051 1074051 � Sensor, proximity, PNP, N.C., M12 26 346188 346188 � Sensor, proximity, PNP, N.O., M12 17 982176 982176 � Screw, socket, M6 x 16 38 − − − − − − − − � Transducer, pressure 1 A9 1073402 1073402 � Valve, inlet, Auto−Fl, UHMW 110 982395 982395 � Screw, socket, M8 x 1.25 x 25 811 983051 983051 � Washer, flat, 0.344 x 0.688 x 0.065 812 1083507 1083507 � Housing 113 1070468 1070468 � Screw, stop, motor 114 1073371 1073371 � Shaft 4
15A 1070757 1070757 � Arm assembly, anti−rotate 115B 982020 982020 � Set screw, M3 x 3 2 B15C 1068802 1068802 � Pin, stop, 12 mm OD plastic 2 B16 1074040 1074040 � Screw, set, M5 x 10 217 1070467 1070467 � Bumper, motor 118 983410 983410 � Washer, flat, M, narrow, M6 419 982264 982264 � Screw, socket, cap, M6 x 1 x 18 mm 420 1073375 1073375 � Shroud 121 1078390 1078390 � Cover, heater 122 982636 982636 � Screw, socket, M5 x 12 823 186199 186199 � Sensor, temp RTD, 24 in. 124 1078367 1078367 � Cover, heater, dispenser 125 939515 939515 � Connector, crimp, wire 22−14 2 or 4
26A 1082457 1082457 � Ferrule, wire, non-insulating, 22−26 AWG 2 or 4 C26B 1078929 1078929 � Ferrule, wire, non-insulating, 18 AWG 2 C26C 939934 939934 � Ferrule, wire, non-insulating, 20 AWG 2 C27 1080850 1080850 � Cover, top, heater, dispenser 128 − − − − − − − − � Plate 129 242867 242867 � Tag, warning 130 939586 939586 � Connector, plastic, 2 station 231 982029 982029 � Screw, socket, M5 x 30 432 984155 984155 � Nut, panel mounting 1
331083747 � Cord set, armored 1
1060683 � Cord set, 240V 134 973543 973543 � Plug, O−ring, 7/16−20 235 1080773 1080773 � Heater cartridge , 0.38 d x 3, 120 v, 100 w 436 1058878 1058878 � Screw, socket, M8 x 45 437 − − − − − − − − � Gland assembly, tri−lip, 0.75 d 1 D38 981907 981907 � Screw, drive, 4 x 0.250 439 982031 982031 � Screw, socket, M6 x 25 240 1070490 1070490 � Flange, housing, plunger 1
Continued...
Pro-Meter S-Series Dispensers48
Part 1075653-12 � 2020 Nordson Corporation
Item Part Part Description Qty Note
—1083509 Dispenser, assembly, Pro-Meter S15, 120V 1
1083540 Dispenser, assembly, Pro-Meter S15, 240V 141 1078561 1078561 � Thermostat, open on rise, 190 deg, 10 amp 142 983520 983520 � Washer, lock, M, internal, M3 343 308586 308586 � Screw, socket, M3 x 6 344 1070466 1070466 � Bumper, plunger 0.75 dia 145 1078413 1078413 � Plunger 146 1070465 1070465 � Disc, proximity 147 1070117 1070117 � Screw, stop, plunger, M8 148 1073898 1073898 � Plug, screw, M12 x 1 x 9 mm 449 1031834 1031834 � Lubricant, TFE grease, 5 lb, 1 gallon AR50 900298 900298 � Compound, heat sink, 5−oz tube, 11281 AR51 900464 900464 � Adhesive, Loctite 242, blue, removable, 50 ml AR52 1091823 1091823 � Spacer, motor, Pro-Meter 253 941144 941144 � O-ring, Viton, 0.625 x 0.813 x 0.094 2NS 931316 931316 � Wire, jumper, 18 AWG 1 E
NOTE A: The pressure transducer is application specific:1000 psi: Order 10847533000 psi: Order 10847525000 psi: Order 346088 (Used on earlier systems; no longer recommended)
B: These parts are included with 15A but can be ordered separately
C: Refer to the applicable wiring diagram to order these parts.
D: Refer to the Kits section to order this part.
E: See Figure 22 for jumper wire location.
AR: As Required
NS: Not Shown
Pro-Meter S-Series Dispensers 49
Part 1075653-12� 2020 Nordson Corporation
S35 120/240 Volt Heated Dispensers See Figures27 and 28. Refer to the parts list that beginson page 51.
8
9
1
2 3
4
10
11
20
18
19
11
10
7
14
16
17
13
48
48
50
50
50
5
5
6
PART OF 9
15A
15B
15C
THESE PARTS ARE INCLUDED WITH GUN OR MANIFO
THESE PARTS ARE APPLICATION SPECIFIC.
12
Figure 27 S35 120/240 Volt Heated Dispenser Parts
Pro-Meter S-Series Dispensers50
Part 1075653-12 � 2020 Nordson Corporation
47
36
2122
24
25
27
29
22
30 3132
33
3448
3549
2349
3448
37
48
40
39
41
42
42
44
45
46
50
50
48
49
43
43
2838
26A26B26C
Figure 28 S35 120/240 Volt Heated Dispenser Parts (Continued)
Pro-Meter S-Series Dispensers 51
Part 1075653-12� 2020 Nordson Corporation
Item Part Part Description Qty Note
—1082522 Dispenser, assembly, Pro-Meter S35, 120V 1
1082523 Dispenser, assembly, Pro-Meter S35, 240V 11 1073675 1073675 � Actuator, linear 12 1070791 1070791 � Plate, mount 13 982006 982006 � Screw, socket, M8 x 20 44 1600422 1600422 � Plate, proximity 15 1074051 1074051 � Sensor, proximity, PNP, N.C., M12 26 346188 346188 � Sensor, proximity, PNP, N.O., M12 17 982176 982176 � Screw, socket, M6 x 16 48 − − − − − − − − � Transducer, pressure 1 A9 1073402 1073402 � Valve, inlet, Auto−Fl, UHMW 110 982395 982395 � Screw, socket, M8 x 1.25 x 25 811 983051 983051 � Washer, flat, 0.344 x 0.688 x 0.065 812 1082529 1082529 � Housing 113 1070468 1070468 � Screw, stop, motor 114 1070491 1070491 � Shaft 4
15A 1070757 1070757 � Arm assembly, anti−rotate 115B 982020 982020 � Set screw, M3 x 3 2 B15C 1068802 1068802 � Pin, stop, 12 mm OD plastic 2 B16 1074040 1074040 � Screw, set, M5 x 10 217 1070467 1070467 � Bumper, motor 118 983410 983410 � Washer, flat, M, narrow, M6 419 982264 982264 � Screw, socket, cap, M6 x 1 x 18 mm 420 1070793 1070793 � Shroud 121 1078390 1078390 � Cover, heater 122 982636 982636 � Screw, socket, M5 x 12 823 186199 186199 � Sensor, temp RTD, 24 in. 124 1078367 1078367 � Cover, heater, dispenser 125 939515 939515 � Connector, crimp wire, 22−14 2 or 4
26A 1082457 1082457 � Ferrule, wire, non-insulating, 22−26 AWG 2 or 4 C26B 1078929 1078929 � Ferrule, wire, non-insulating, 18 AWG 2 C26C 939934 939934 � Ferrule, wire, non-insulating, 20 AWG 2 C27 1080850 1080850 � Cover, top, heater, dispenser 128 − − − − − − − − � Plate 129 242867 242867 � Tag, warning 130 939586 939586 � Connector, plastic, 2 station 231 982029 982029 � Screw, socket, M5 x 30 432 984155 984155 � Nut, panel mounting 1
331083747 � Cord set, armored 1
1060683 � Cord set, 240V 134 973543 973543 � Plug, O−ring, 7/16−20 235 1080772 1080772 � Heater cartridge , 0.38 d x 5.75, 120 v, 125 w 436 1058878 1058878 � Screw, socket, M8 x 45 437 − − − − − − − − � Gland assembly, tri−lip, 0.75 d 1 D38 981907 981907 � Screw, drive, 4 x 0.250 439 982031 982031 � Screw, socket, M6 x 25 240 1070490 1070490 � Flange, housing, plunger 1
Continued...
Pro-Meter S-Series Dispensers52
Part 1075653-12 � 2020 Nordson Corporation
NoteQtyDescriptionPartPartItem
—1082522 Dispenser, assembly, Pro-Meter S35, 120V 1
1082523 Dispenser, assembly, Pro-Meter S35, 240V 141 1078561 1078561 � Thermostat, open on rise, 190 deg, 10 amp 142 983520 983520 � Washer, lock, M, internal, M3 343 308586 308586 � Screw, socket, M3 x 6 344 1070466 1070466 � Bumper, plunger 0.75 dia 145 1070463 1070463 � Plunger 146 1070465 1070465 � Disc, proximity 147 1070117 1070117 � Screw, stop, plunger, M8 148 1031834 1031834 � Lubricant, TFE grease, 5 lb, 1 gallon AR49 900298 900298 � Compound, heat sink, 5−oz tube, 11281 AR50 900464 900464 � Adhesive, Loctite 242, blue, removable, 50 ml ARNS 931316 931316 � Wire, jumper, 18 AWG 1 E
NOTE A: The pressure transducer is application specific:1000 psi: Order 10847533000 psi: Order 10847525000 psi: Order 346088 (Used on earlier systems; no longer recommended)
B: These parts are included with 15A but can be ordered separately.
C: Refer to the applicable wiring diagram to order these parts.
D: Refer to the Kits section to order this part.
E: See Figure 22 for jumper wire location.
AR: As Required
Pro-Meter S-Series Dispensers 53
Part 1075653-12� 2020 Nordson Corporation
S15 and S35 Temperature Conditioned ARW CE Dispensers See Figures 29 and 30. Refer to the parts list that beginson page 55.
1
2
3
4
5
7
8
6
6
6
6
9
5
10
13
11
37
12
36
37
937
3838
37
38
38
39
Figure 29 S15 and S35 Temperature Conditioned ARW CE Dispenser Parts
Pro-Meter S-Series Dispensers54
Part 1075653-12 � 2020 Nordson Corporation
14
16
15
18A 19
20
23
21
27
22
2829
PART OF 30
37
1436
15
31
32
33
36
25
S15
S35
24
26
24
24
26
30
24
18C
37
18B
17
34
34
35
35
THESE PARTS ARE APPLICATION-SPECIFIC.
THESE PARTS ARE INCLUDED WITH GUN OR MANIFOLD
37
Figure 30 S15 and S35 Temperature Conditioned ARW CE Dispenser Parts (Continued)
Pro-Meter S-Series Dispensers 55
Part 1075653-12� 2020 Nordson Corporation
Item Part Part Description Qty Note— 1600174 Dispenser, T/C Pro-Meter S15, ARW, CE 1
1600175 Dispenser, T/C Pro-Meter S35, ARW, CE 11 1070117 1070117 � Screw, stop, plunger 12 1070465 1070465 � Disc, proximity 13 − − − − − − − − − − � Plunger, 0.75 diameter 1 A4 1070466 1070466 � Bumper, plunger 15 972889 972889 � Elbow, male, ¼ tube x ⅛ NPT 26 − − − − − − − − − − � Plug, pipe, flush, stainless steel 1/16 w/sealant 87 972119 972119 � Elbow, male, 1/4 tube x 1/8 NPT 2
81600176 � Housing, plunger, 0.75 diameter, Pro-Meter S15, ARW, CE 1
1600177 � Housing, plunger, 0.75 diameter, Pro-Meter S35, ARW, CE 19 1060381 1060381 � Plug, O-ring, 7/16−20, stainless steel 210 1070490 1070490 � Flange, housing, plunger, Pro-Meter 111 − − − − − − − − − − � Screw, socket, M6 x 25, per ISO 4762 212 − − − − − − − − − − � Gland assembly, ARW, low viscosity materials 1 A13 − − − − − − − − − − � Screw, socket, M8 x 45, black, per ISO 4762 414 − − − − − − − − − − � Screw, socket, M8 x 1.25 x 25, per ISO 4762 815 − − − − − − − − − − � Washer, flat, 0.344 x 0.688 x 0.065, per ISO 7089 8
161073676 � Actuator assembly, linear, 3.0 stroke 1
1073675 � Actuator assembly, linear, 5.9 stroke 117 1070467 1070467 � Bumper, motor 1
18A 1070757 1070757 � Arm assembly, anti-rotate 118B 982020 982020 � Set screw, M3 x 3, per ISO 4028 2 B18C 1068802 1068802 � Pin, stop, 12 mm OD, plastic 2 B19 − − − − − − − − − − � Screw, set, M5 x 10 mm, dog-point, per ISO 4028 220 − − − − − − − − − − � Screw, stop, motor, 7/16−20, per ISO 4762 121 − − − − − − − − − − � Screw, socket, M8 x 20, per ISO 4762 422 − − − − − − − − − − � Plate, mount 123 − − − − − − − − − − � Shaft 424 1074051 1074051 � Sensor, proximity, PNP, N.C., M12 225 1073898 − − − − � Plug, M12 x 1 426 346188 346188 � Sensor, proximity, PNP, N.O., M12 127 1600421 1600422 � Plate, proximity 128 − − − − − − − − − − � Screw, socket, M6 x 16, per ISO 4762 429 − − − − − − − − − − � Transducer, pressure 1 C30 1099703 1099703 � Valve, inlet, Auto-Flo, Pro-Meter S, Anti-drool, stainless steel 1
311073375 � Shroud, 15 cc, Pro-Meter S 1
1091196 � Shroud, Pro-Meter S 132 − − − − − − − − − − � Screw, socket, cap, M6 x 1 x 18 mm, per ISO 4762 533 − − − − − − − − − − � Washer, flat, narrow, M6, per ISO 7089 5
Continued...
Pro-Meter S-Series Dispensers56
Part 1075653-12 � 2020 Nordson Corporation
NoteQtyDescriptionPartPartItem— 1600174 Dispenser, T/C Pro-Meter S15, ARW, CE 1
1600175 Dispenser, T/C Pro-Meter S35, ARW CE 134 − − − − − � Spacer, motor, Pro-Meter 1/2 D35 941144 941144 � O-ring, V