PREFORMCAP QUALITY
[Before Capper Machine]
FTSYSTEM PART OF ANTARESVISION
Neck finish acquisition
Neck ring acquisition
Internal walls + bottom acquisition
External walls acquisition
Neck finish module
Neck ring module
Sidewalls + bottom module
Sidewalls module
MAIN FUNCTIONS
Preform quality inspection
Ideal to ensure the quality of the final product and reduce both the number of jams along the line and rejects produced during the blow molding phase due to defective preforms.
NECK FINISH inspection Ovalization Deformations Foreign objects BlemishesNECK RING inspection Dimensional defects BlemishesBOTTOM AND INTERNAL WALLS inspection Foreign objects Pin holes Breaking in the injection point Bubbles or deformationsEXTERNAL WALLS inspection Foreign objects Deformation Pin holes Bubbles
The inspection system come in different configurations, which are proposed depending on the type of the cap to be inspected and the line type. This allows to meet all quality control requirements.
FEATURESMachine vision technologyExpandable system, designed for maximum ease of customizationAvailable Macro-Confirations Single modules installed inside the blower molder Stand alone system
STANDARD INSPECTION[depending on configurations]
ADVANTAGESIMPROVE PRODUCTIVITY Reduction of the number of blow molder and filling machine damages and jams Reduction of the number of filled product rejects Reduction of the number of “line stop”IMPROVE QUALITY Reduction of customer complaints related to product leak Reduction of customer complaints related to foreign objects contamination Ensureproduct quality
TYPE OF CONTAINERPreform [transparent plastic material]
QB/QP/QF/IB/OP Series [ VA ]
Cap qualityinspection
Ideal to ensure the quality of the final product and reduce both the number of jams along the line and rejects produced during the capping phase due to defective caps.
INTEGRATED IN CAP CHUTE (recommended for Flat cap, cap having an irregular upper surface such as sports caps-cap, etc.) Product compliance Up-side down cap Ovalization Security Ring defect/absence Sealing ring defect/absence Foreign objects Brand inspection Color inspection VACUUM CONVEYOR BELT [OPTIONAL Configuration] (1 or 2 additional side cameras) Broken Ring Defect in the bridges of the ring Cap/Ring Shape defects
The cap inspection system is available in several configu-rations chosen according to the type of cap to be inspected and according to the type of line in such a way as to meet all the requirements of quality control.
FEATURESMachine vision technologyExtensible with additional inspection modules such as preform inspection,fill level and correct closure.Available the configuration integrated in the Arol “Flex” cap elevator
STANDARD INSPECTION[depending on configurations]
ADVANTAGESIMPROVE PRODUCTIVITY Reduction of the number of blow molder and filling machine damages and jams Reduction of the number of filled product rejects Reduction of the number of “line stop”IMPROVE QUALITY Reduction of customer complaints related to product leak Reduction of customer complaints related to foreign objects contamination Ensureproduct quality
TYPE OF CONTAINERAny kind of capConfigurable/expandable system, designed for maximum ease of customization
QT700-IoT Series [ VA ]
Available the configuration integratedin the Arol “Flex” cap elevator
ON TOP OF THE POCKET SORTER[recommended for ROPP cap or similar] Product compliance Up-side down cap Ovalization Spout presence/integrity
Broken ring
Foreign object
Deformation
Broken ring
Principle – Vertical
Principle – Vertical
Principle – On top ofthe pocket sorter
Principle – Lateral
INSPECTION AND TRACEABILITY SOLUTIONSFOR YOUR BOTTLING AND PACKAGING LINE
Via Leonardo Da Vinvi 11729010 - Alseno (PC) - ITALYwww.ftsystem.com
Ph +39 0523 94 57 45Fax +39 0523 94 97 77Email [email protected]
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INTEGRATED AND TOTAL QUALITY SOLUTIONSThe simple and intuitive multiple inspection stations along the entire packaging process can also be integrated into a single control panel for a total overview of the quality and production performance.
FT SYSTEMFounded in 1998, FT SYSTEM has specialised in the design and production of quality control monitoring systems along the entire bottling and packaging line.From the inspection of empty containers and caps to fill levels, from accurate capping analysis to leakage detection, from measuring internal pressure of the container to weight control, from label control to labora-tory analysis, FT SYSTEM guarantees the quality of your products, while optimising the production process and supporting the overall cost reduction.In 2009 FT System joined Arol S.p.A. giving rise to the Arol Group.Since 2019, FT System is part of Antares Vision
About ANTARES VISIONAntares Vision guarantees the process of protecting products throughout their lifecycle, through the most comprehensive and scalable global solutions in Inspection Systems, Track & Trace and Smart Data Management for the most demanding industrial sectors such as pharmaceuticals, medical devices, food, beverage, cosmetics and fashion. With its products and services, Antares Vision reaches more than 60 countries worldwide with three Italian branches (Brescia, Parma, Latina), eight foreign branches (Germany, France, Ireland, USA, Brazil, India, Russia and Hong Kong), two Innovation Centers located in Italy and Ireland (Galway) and a worldwide network of more than 30 partners. With a 20 year experience in vision technologies, Antares Vision is the supplier of 10 of the world’s top 20 pharmaceutical companies: more than 25,000 inspection systems ensure every day product safety and quality, while over 2,500 serialization lines are installed all over the world to guarantee the tracking of more than 5 billion products across the whole supply chain. Antares Vision has been listed on the Italian Stock Exchange since April 2019 - the AIM Italia/ Alternative market segment is dedicated to dynamic and competitive SMEs. At the end of September 2019 Antares Vision acquired 100% of FT System, leader of the control and inspection in the beverage sector. Emidio Zorzella and Massimo Bonardi have been awarded with the Best Entrepreneur of The Year Award for innovation by Ernst & Young.
LASER SPECTROSCOPY DIVISIONL PRO GAS SENSING is the FT SYSTEM division dedicated to the laser spectroscopy technology.A revolutionary and innovative method, which has enabled the development of non-destructive instrumen-ts of analysis and measurement of gas inside sealed containers. The main fields of application of LPRO technology are the beverage (with specific solutions dedicated to the bottling of wine, beer, water and soft drinks), along with the food and pharmaceutical industries.
BLOWMOLDER
SHRINKWRAPPERBUNDEL BOXING
FILLER CAPPER
Preform
Monitoring
Cap Quality (QT)
Fill level Leak[Squeezer based]
CodingCheckweigher
Shape
OrganicResidure
Labelling
Blown bottle
FILLER CAPPER
Monitoring Fill level
LabellingCodingCheckweigherShape
Empty bottle Diverter
PASTEURIZER
SHRINKWRAPPERBUNDEL, BOXING
WASHERGas
ConcentrationCap Quality [QT] Capping
Coding
Fill level
FILLER SEAMER PASTEURIZER
Checkweigher
SHRINKWRAPPERBUNDEL BOXING
Monitoring
Empty Cans
Diverter
Ceckweigherfor single product
FOR YOUR...PLASTICLINE
EVO-CO2Total pressureCO2 Partial pressureCO2 disslved
EVO-O2O2 concentration[NON pressourized producs]
EVO-VVacuum level[Hot-filled and pasteurized products]
FT SYSTEM HAS ACOMPLETE RANGE OFINSPECTION AND TRACKINGSYSTEMSin order to ensure the high qualityof your product allowing theoptimization of your productionreducing costs
CHOOSEYOUR SOLUTION
ApplicationAngleInspection
Leak detectionon kegs
EVO-TRACEVery lowconcentrationof CO2
EVO-N2Total Pressure[Nitrogen dosed products]
EVO-PO2 concentrationCO2 concentration[Bags & Trayes]
Canspressurecheck
Ejector
Lid
LABELLINGSleevered
LID APPLIC.LABELLER[SLEEVER]
LABELLER
LABELLER
EjectorBrand[Printed on cap]
Neck Finishafter corker
RejectorROBO-QCS
Leak DetectionPressure/Vacuum
Capping
BrandInspection[Printed on cap]
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Leak DetectionPressure/Vacuum
FOR YOUR...GLASSLINE
FOR YOUR...CANSLINE
FOR YOUR...LABORATORYNON-DESTRUCTIVEANALYZERS
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ANTARES VISION WORLDWIDE
FT SYSTEM HEADQUARTERVia L. Da Vinci, 11729010 Alseno (PC) - ITALY
USA, CANADAMEXICO,LATAM
GERMANY
SOUTH KOREA
FRANCE
INDIA
SPAINUK
ASIA PACIFIC
BRAZIL,LATAM
LPROLaser Spectroscopy divisionVia Torino 1/L35035 - MESTRINO (PD) - ITALY
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ANTARES VISION HEADQUARTERVia del Ferro, 1625039 Travagliato (BS) - ITALY
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