www.sks-welding.com
Overview of Torch Consumables
Applicable for:
Power Joint | Power Clutch | Frontpull (microMIG)
DOC0135EN | sks1210.en.1.a.bp
PRECISION.
Overview of Torch Consumables Page 2 December 08, 2010
Gooseneck
page 10
Bayonet Clamping Cap
page 9
Insulator
page 9
Retaining Head
page 8
Contact Tip
page 4+5
Gas Nozzle
page 6+7
Programming Tip
page 8
Contact Tip Changing Tool
page 8
Reamer Blade
page 9
Content
Overview of Torch Consumables Page 3 December 08, 2010
Applicable for:
Power Joint
Power Clutch
Frontpull
(microMIG)
Overview of Torch Consumables Page 4 December 08, 2010
Tip Shapes:
Setup of Part Numbers (e.g. 40-4-5-1.0S)
engraving on tip
40 - 4 - 5 - 1.0S
Contact Tips
Shape
4 = with flats
5 = round head
Material
5 = Cu-ETP(E)
7 = CuCrZr (S)
9 = X-Cu (X)
Diameter
Metric Imperial 0.8 = 0.8mm .030 = 0.030” 0.9 = 0.9mm .035 = 0.035” 1.0 = 1.0mm .040 = 0.040” 1.2 = 1.2mm .045 = 0.045” 1.4 = 1.4mm .052 = 0.052” 1.6 = 1.6mm .062 = 0.062”
Tapered
(with flats)
Round
Overview of Torch Consumables Page 5 December 08, 2010
Tapered for Metric wire
Round for Imperial wire
Diameter Cu-ETP (E) CuCrZr (S) X-Cu (X)
0.8mm 40-4-5-0.8E 40-4-7-0.8S 40-4-9-0.8X
0.9mm 40-4-5-0.9E 40-4-7-0.9S 40-4-9-0.9X
1.0mm 40-4-5-1.0E 40-4-7-1.0S 40-4-9-1.0X
1.2mm 40-4-5-1.2E 40-4-7-1.2S 40-4-9-1.2X
1.4mm 40-4-5-1.4E 40-4-7-1.4S 40-4-9-1.4X
1.6mm 40-4-5-1.6E 40-4-7-1.6S 40-4-9-1.6X
Diameter Cu-ETP (E) CuCrZr (S) X-Cu (X)
0.030” 40-5-5-030E 40-5-7-030S 40-5-9-030X
0.035” 40-5-5-035E 40-5-7-035S 40-5-9-035X
0.040” 40-5-5-040E 40-5-7-040S 40-5-9-040X
0.045” 40-5-5-045E 40-5-7-045S 40-5-9-045X
0.052” 40-5-5-052E 40-5-7-052S 40-5-9-052X
0.062” 40-5-5-062E 40-5-7-062S 40-5-9-062X
Available Available on request
Overview of Torch Consumables Page 6 December 08, 2010
70
3
0
3
17
13
24 24 24
17
13
18
13
70
3
0
3
16 16 16
13 13 13
24 24 24
Gas Nozzle / 13mm / Bottle-shaped
Gas Nozzle / 13mm / Tapered
Gas Nozzle / 13mm / Heavy Duty
Dimensions in mm
70
3
0
17
13
24 24
18
13
41-9-13-BF 401-6-50-G
41-8-13-TS 41-8-13-TF 401-4-50-G
401-48-50-G 41-8-13-BF 401-42-50-G
Overview of Torch Consumables Page 7 December 08, 2010
70
3
03
20,5 20,5 20,5
16 16 16
24 24 24
Gas Nozzle / 16mm / Tapered
Gas Nozzle / 16mm / Heavy Duty
Gas Nozzle / ZK type
Dimensions in mm
49
0
3
16
13
25 25
18
15
41-8-115 41-8-113
70
3
0
3
21
16
24 24 24
21
16
21
16
401-81-62-G 41-9-16-TF 401-6-62-G
401-8-62-G 41-8-16-TF 401-4-62-G
Overview of Torch Consumables Page 8 December 08, 2010
Retaining Head
Programming Tips
Contact Tip Changing Tool
Spare Part
O-Ring
91-2-156-18-FKM
Stickout
12mm 15mm
20mm
43-9-2
Standard
51-9001-00 (Contact Tip with Flats only)
43-6-2
ZK type
65-6 65-7 65-8
Overview of Torch Consumables Page 9 December 08, 2010
Reamer Blades
Insulator
Bayonet Clamping Cap
Reamer Blade Applicable for Gas Nozzle
66-3-12 41-8-115
66-3-13 401-8-62-G 401-81-62-G
66-3-14 401-4-62-G 401-6-62G
66-3-15 401-42-50-G 401-4-50-G 401-6-50-G
66-3-16 401-48-50-G 41-8-13-TS
66-3-17 41-8-113
66-3-18 41-8-13-BF 41-8-13-TF 41-9-13-BF
66-3-19 41-8-16-TF 41-9-16-TF
71-3-24
58-1-5
Standard
43-6-4-2
ZK type
Overview of Torch Consumables Page 10 December 08, 2010
Gooseneck
22° 45° 45° 45° ZK type
Note:
Using the same gooseneck on different torch systems may result in different TCP lengths.
For further information on TCP lengths consult the chart shown on the following page.
Overview of Torch Consumables Page 11 December 08, 2010
TCP Measurements
Example
Power Clutch torch system equipped with gooseneck 58-1-45-400-1
Gooseneck 22°
Power Joint Power Clutch Frontpull Axis Offset
58-1-22-350-1 350 411.5 511.5 45
58-1-22-391-1 391 452.5 552.5 45
58-1-22-400-1 400 461.5 561.5 45
58-1-22-450-1 450 511.5 611.5 45
Gooseneck 45°
Power Joint Power Clutch Frontpull Axis Offset
58-1-45-350-1 350 351.5 511.5 90
58-1-45-355-1 355 356.5 516.5 90
58-1-45-400-1 400 411.5 561.5 90
58-1-45-450-1 450 461.5 611.5 90
58-4-345-450-1 398.5 450 550 120
58-4-45-500-1 448.5 500 600 120
58-4-345-567-1 515.5 567 667 120
58-1-245-400-1 (ZK type)
400 461.5 561.5 62
Dimensions in mm
Axis
Offset
TCP Measurement
Overview of Torch Consumables Page 12 December 08, 2010
SKS North America | 2040 Austin Drive. Suite B | Troy. MI 48083 | Tel. +1-248/519-5079 | Fax +1-248/519-5080
subject to change
www.sks-welding.com