100 Engine–General110 Engine Removal and Installation113 Cylinder Head Removal and Installation116 Cylinder Head and Valvetrain 117 Camshaft Timing Chain 119 Lubrication System

120 Ignition System121 Battery, Starter, Alternator130 Fuel Injection160 Fuel Tank and Fuel Pump170 Radiator and Cooling System180 Exhaust System

Engine

600 Electrical System–General611 Wipers and Washers612 Switches 620 Instruments

630 Lights640 Heating and Air-conditioning650 Radio

200 Transmission–General210 Clutch230 Manual Transmission

240 Automatic Transmission250 Gearshift LinkageTransmission

510 Exterior Trim, Bumpers512 Door Windows513 Interior Trim515 Central Locking and Anti-theft

520 Seats540 Sunroof541 Convertible Top

Body Equipment

Suspension,Steering and Brakes

300 Suspension, Steering andBrakes–General

310 Front Suspension, Drive Axles

320 Steering and Wheel Alignment 330 Rear Suspension340 Brakes

400 Body–General410 Fenders, Engine Hood

411 Doors412 Rear HatchBody

1

6

2345

0 General Data and Maintenance

Electrical System

720 Seat Belts721 Airbag System (SRS)

Equipment and Accessories7

001 General Warnings and Cautions002 Vehicle Identification and VIN Decoder010 Product Familiarization020 Maintenance

WARNING–Important Safety Notice...................................................................... iiForeword.............................................................................................................. ivDiagnosis Without Guesswork manual ................................................back of bookIndex .................................................................................................... rear of book

Electrical System

Electrical Component LocationsElectrical Wiring DiagramsOn Board Diagnostics

ECLEWDOBD

established 1950Automotive Reference™

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USATel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235http://www.bentleypublishers.com/contact-sales

MINI CooperService Manual: 2002-2006MINI Cooper, MINI Cooper S, convertible

Price: $139.95Bentley Stock Number: BM06Publication Date: 2010.08.20ISBN: 978-0-8376-1639-1Hardcover, 8 3/8 in. x 11 in.Case quantity: 11424 pages, 2208 photos, illustrations and diagramsIncludes: 336 page MINI Cooper DTC-based diagnostic manual AND 16 page color MINI Familiarization section

The MINI Cooper Service Manual: 2002-2006 is a comprehensive source of service information and specifications for MINI Cooper models from 2002 to 2006. Whether you’re a professional or a do-it-yourself MINI owner, this manual will help you understand, care for and repair your car.

Features:

• Procedures for everything from basic oil change service to interpreting the malfunction indicator light (MIL). This manual tells you what to do and how and when to do it.

• Engine and cylinder head service, including camshaft timing chain setup and adjustment.

• Information for specific driveability problems, including explanation of the engine management system and OBD II diagnostic trouble codes (DTCs).

• Theory of operation and repair information for the EMS2000 engine management system.

• Supercharger and intercooler information, including component removal and replacement (Cooper S).

• Drivetrain maintenance, including troubleshooting, adjustment and repair of clutch, gearshift linkage and drive axles.

• Manual and automatic transmission removal, installation, seal replacement and external service.

• System description and repair information for Antilock Brakes (ABS), Automatic Stability Control (ASC) and Dynamic Stability Control (DSC).

• Heating and air conditioning repair (IHKS / IHKA), including component replacement.

• Body adjustments and repairs, including sunroof and convertible.• Wiring schematics and extensive electrical component section

specifying relay, control module and ground locations with detailed illustrations and photos.

• Includes bonus Diagnosis Without Guesswork manual. Written for the professional technician as well as the MINI enthusiast, this advanced DTC-based diagnostic troubleshooting manual is your comprehensive source of engine management and on-board system diagnosis.

Models & engines covered:

Cooper: 1.6 liter normally aspirated engineCooper S: 1.6 liter supercharged engine

Transmissions covered:

Cooper: Manual 5-speed transmission (Midlands, Getrag) Automatic continuously variable transmission (CVT)Cooper S: Manual 6-speed transmission (Getrag) Automatic with Agitronic (Aisin)

Measuring camshaft axial play.116 Cylinder Head and Valvetrain

Locate difficult-to-find fuses.610 Electrical Component Locations

BentleyPublishers.com

Updated EditionNow includes MINI Diagnostic Trouble Code Manual

Includes complete text of the MINI Cooper - Diagnosis Without Guesswork: 200-2006 diagnostic trouble code manual

bentley_bm06_new.product.announcement.pdf