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GPDIS_2016.ppt | 1
MBSE and the
Business of
Engineering
John SperlingVP Product ManagementAras Corporation
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
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GPDIS_2016.ppt | 2
My Background
Autonetics
Strategic
Systems
Division
Space
Systems
Division
Integrated
Defense
Systems
Y2K
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
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Agenda
• The Business of Engineering
• Challenges of product complexity
• The Return of Systems Engineering
• Aras MBSE-PLM Reference Architecture
• Aras/XPLM Prototype
aras.com
© 2016 Aras
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
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GPDIS_2016.ppt | 4
aras.com
Adapted from: Aerospace & Defense Industry PLM Value Gap Survey, CIMdata, March 2013
Legacy PDM has failed to meet the vision
Cap
ab
ility
/ V
alu
e
1990 2000 2010 2020 2030
Implementations
Technology
Vision
© 2016 Aras
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
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GPDIS_2016.ppt | 5
The Science of Engineering
© 2016 Arasaras.com
MCAX PDM
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
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GPDIS_2016.ppt | 6
• Electronics• Electrical• Software• Manuals• Packaging• Services• IoT• Manufacturing• Phase-Gate• Cost• BOM• Quality• Supply Chain• Compliance• Variants-Options
• Mechanical
Investment is not balanced with new reality
© 2016 Arasaras.com
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 7
The Business of Engineering
© 2016 Arasaras.com
Concept Development Manufacturing Field
Software
Mechanical
Electrical
Electronic
MCAX PDM
System
Product
Requirements, System Engineering
Configuration and Change Management – EBOM/MBOM/SBOM, Variants & Options
ECAD PDM,
Component Engineering
ALM
Manuf. Planning
Quality Planning
& Systems
Work Instructions
User Manuals
Service
Manuals
Catalogs
IOT Analytics
MBSE,
Simulation
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
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GPDIS_2016.ppt | 8
“The PLM Underground”Where the work actually gets done
aras.com© 2016 Aras
Specs
Process
Plan
DFMEA
Work
Instr.Req’ts
Project
Plans
BOMs
Tech Pubs
PFMEA
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 9
Agenda
• The Business of Engineering
• Challenges of product complexity
• The Return of Systems Engineering
• Aras MBSE-PLM Reference Architecture
• Aras/XPLM Prototype
aras.com
© 2016 Aras
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 10
Product complexity is increasingAnd creating challenges
aras.com
Product Complexity
Time
Mechanical – 2D
Electrical
Electronic
Software
Systems
Connected
SE/MBSE
Product as a Service
Mechatronics
Mechanical – 3D
© 2016 Aras
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
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GPDIS_2016.ppt | 11
aras.com
Managing design integrityAs role of software increases
© 2016 Aras
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
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GPDIS_2016.ppt | 12
Coordinating outsourced activitiesAvoiding conflicts in design/manufacture/support
aras.com© 2016 Aras
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
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GPDIS_2016.ppt | 13
Ensuring operational safetyMaintaining context for IoT data and connected products
aras.com
Engine Health Management (EHM)Rolls-Royce uses EHM to track the health of thousands of engines operating worldwide, using onboard sensors and live satellite feeds
Over The Air Updates (OTA)OTA software updates will not only affect your infotainment system but also power train and vehicle safety systems
© 2016 Aras
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
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GPDIS_2016.ppt | 14
Managing complianceConforming to regulations, managing risks and liability
aras.com© 2016 Aras
Global Product Data Interoperability Summit | 2016
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Copyright © 2016 Boeing. All rights reserved.
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GPDIS_2016.ppt | 15
Innovation without Limitation
Not just about building a faster mousetrap
• Packaging, Labeling, Compliance?
• Limiting Liability?
• Serviceability, Manufacturability, and Profit!
Innovation is not just about the Product!
The Business of Engineering needs Systems Level
Thinking
© 2016 Arasaras.com
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
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GPDIS_2016.ppt | 16
Agenda
• The Business of Engineering
• Challenges of product complexity
• The Return of Systems Engineering
• Aras MBSE-PLM Reference Architecture
• Aras/XPLM Prototype
aras.com© 2016 Aras
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
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Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 17
SE spans many tools, domains, & data models
© 2016 Aras aras.com
Domain specific designs
Behavior part of every design step
Global Product Data Interoperability Summit | 2016
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GPDIS_2016.ppt | 18
Connecting MBSE to Design domains in PLM
© 2016 Arasaras.com
OK, but how
?
Global Product Data Interoperability Summit | 2016
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GPDIS_2016.ppt | 19
Cross-domain Connectors
© 2015 Aras
MCAD – explicit
• MCAD file = PLM Part/Assembly (BOM)
• MCAD files mapped to PLM Parts
ECAD – extractable
• ECAD file PLM Part/Assembly (BOM)
• Components mapped to PLM Parts
Embedded Software – indirect
• IDE files PLM Part/Assembly (BOM)
• Released binary mapped to PLM Part(s)
System – TBD
• Requirements?
• Block diagrams (functional & logical)?
• Models as input, Reports as outputs?
Natural fit with PLM
Challenge with mapping files to PLM parts
Reference Architecture with Airbus & IBM
Similar to ECAD schematics?Explicit SysML data model?
It will take more finesse than this!
CAD
Connector
ECAD
Connector
ALM
Connector
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 20
“Holy Grail” of PLM
© 2016 Arasaras.com
AS DELIVEREDAS BUILTAS PLANNEDAS ORDEREDAS DESIGNEDLOGICALFUNCTIONALREQUIRED AS SERVICED
R2
R7
R3
R8
R5
R6
R4
R9
R10
R11
F2
F8
F6
F4
F11
F10
F12
F9
F5
F7
F3
L2
L7
L3
L8
L5
L6
L4
L9
L10
B
C
FE
D
G
IH
K
M
O
L
J
B
C
F
D
G
IH
J
K
O
L
P1
C
F
D
P2
IH
J
K
O
L
G
T
C
F
D
I
J
K
O
L
G
T
SN #89
SN #44
C
F
D
H
J
K
O
L
G
T
SN #89
SN #44
C
F
D
H
J
K
O
L
G
T
SN #97
SN #44
R14
R13 F13
Q
R
S
Q
R
S
Q
R
SQ
R
S
R
S
QSN #53
AAAAA SN #6 SN #6
Q SN #71 SN #71
R
S
L11
F15
F14
F16
F1 L1R1
R12
AA SN #6
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 21
System Model structures in PLM
© 2016 Arasaras.com
AS DELIVEREDAS BUILTAS PLANNEDAS ORDEREDAS DESIGNEDLOGICALFUNCTIONALREQUIRED AS SERVICED
R2
R7
R3
R8
R5
R6
R4
R9
R10
R11
F2
F8
F6
F4
F11
F10
F12
F9
F5
F7
F3
L2
L7
L3
L8
L5
L6
L4
L9
L10
B
C
FE
D
G
IH
K
M
O
L
J
B
C
F
D
G
IH
J
K
O
L
P1
C
F
D
P2
IH
J
K
O
L
G
T
C
F
D
I
J
K
O
L
G
T
SN #89
SN #44
C
F
D
H
J
K
O
L
G
T
SN #89
SN #44
C
F
D
H
J
K
O
L
G
T
SN #97
SN #44
R14
R13 F13
Q
R
S
Q
R
S
Q
R
SQ
R
S
R
S
QSN #53
AAAAA SN #6 SN #6
Q SN #71 SN #71
R
S
L11
F15
F14
F16
F1 L1R1
R12
AA SN #6
SysML
tool
connector
PLM manages evolution of physical
structures - with strong configuration
and change management control
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 22
Agenda
• The Business of Engineering
• Challenges of product complexity
• The Return of Systems Engineering
• Aras MBSE-PLM Reference Architecture
• Aras/XPLM Prototype
aras.com
© 2016 Aras
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 23
RFLP - Collaboration and Traceability
© 2016 Arasaras.com
From/Toa SysML item
From/Toa physical part
Magic Draw Aras PLM SOLIDWORKS
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 24
System Models & PLM
aras.com© 2016 Aras
Software
ALM
Mechanical
CAD
Electronic
CAD
System
Model
“Small” SEs
“Big” SE
SE/MBSE ALM/CAD/MBSEPLM – Product and Systems Engineering (SE & MBSE)
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
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GPDIS_2016.ppt | 25
Add SysML structures
aras.com
SE
Logical
SE
Requirements
Created by
connector
© 2016 Aras
System
Model
Software
ALM
Mechanical
CAD
Electronic
CAD
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 26
Add Requirements decomposition
aras.com
SE
Logical
SE
Requirements
Each domain has its
own requirements
breakdown
MCAD
Requirements
ECAD
Requirements
© 2016 Aras
System
Model
ALM
Requirements
Software
ALM
Mechanical
CAD
Electronic
CAD
Referenced
automatically
or manually
via
connectors
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
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Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 27
Add Logical to Physical
aras.com
MCAD
Structure
ECAD
Structure
SE
Logical
SE
Requirements
MCAD
Requirements
ECAD
Requirements
Linked by connectors
or manually within
PLM
(a diagram-like visual
drag/drop process?)
© 2016 Aras
System
Model
Software
ALM
Mechanical
CAD
Electronic
CAD
ALM
StructureALM
Requirements
Not really “physical”
Global Product Data Interoperability Summit | 2016
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GPDIS_2016.ppt | 28
Add multiple models
aras.com
MCAD
Structure
ECAD
Structure
SE
Logical
SE
Requirements
SE
Logical
SE
Requirements
ALM
StructureALM
Requirements
MCAD
Requirements
ECAD
Requirements
Multiplicity of
SE models as
part of the same
PLM structure
© 2016 Aras
Software
ALM
Mechanical
CAD
Electronic
CAD
System
Model_1
System
Model_n
Global Product Data Interoperability Summit | 2016
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Copyright © 2016 Boeing. All rights reserved.
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GPDIS_2016.ppt | 29
Add simulation data
aras.com
MCAD
Structure
ECAD
Structure
SE
Logical
SE
Requirements
SE
Logical
SE
Requirements
ALM
StructureALM
Requirements
MCAD
Requirements
ECAD
Requirements
© 2016 Aras
Software
ALM
Mechanical
CAD
Electronic
CAD
System
Model_1
System
Model_n
Global Product Data Interoperability Summit | 2016
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GPDIS_2016.ppt | 30
Add “System” properties (data/control flow)
aras.com
MCAD
Structure
ECAD
Structure
SE
Logical
SE
Requirements
SE
Logical
SE
Requirements
ALM
StructureALM
Requirements
MCAD
Requirements
ECAD
Requireme
nts
Created/linked by
connectors or manually
within PLM (a diagram-like
visual drag/drop process?)
© 2016 Aras
Software
ALM
Mechanical
CAD
Electronic
CAD
System
Model_1
System
Model_n
Global Product Data Interoperability Summit | 2016
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GPDIS_2016.ppt | 31
Properties are cross-domain negotiable “Contracts”
aras.com
Item A
Property x Property y
Item B
• Linked between any two structural items
• Value, range, enumerated list
• Units
• Fixed or a target (a budget)
• A domain owner
• On a structural item or accumulative for
an assembly
• Transformation function on a property link
• Created/linked by connectors or manually
(a diagram-like visual drag/drop process
within PLM?)
f(x) = y
f(y) = x
Makes Requirements
quantifiable and PLM
SE structures
behavioral
© 2016 Aras
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 32
Add Logical to Logical
aras.com
MCAD
Structure
ECAD
Structure
SE
Logical
SE
Requirements
SE
Logical
SE
Requirements
ALM
Structure
© 2016 Aras
ALM
Logical
MCAD
Logical
ECAD
Logical
Connectors extract
Logical block
abstractions per
domain
System
Model_1
System
Model_n
Software
ALM
Mechanical
CAD
Electronic
CAD
Global Product Data Interoperability Summit | 2016
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GPDIS_2016.ppt | 33
Enable Negotiations
aras.com
MCAD
Structure
ECAD
Structure
SE
Logical
SE
Requirements
SE
Logical
SE
Requirements
ALM
Structure
© 2016 Aras
ALM
Logical
MCAD
Logical
ECAD
Logical
Space to negotiate
“Contracts” on a
Logical block level
Software
ALM
Mechanical
CAD
Electronic
CAD
System
Model_1
System
Model_n
Global Product Data Interoperability Summit | 2016
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GPDIS_2016.ppt | 34
aras.com
Complex relationships via comprehendible views in context
SysML Graphs approach
© 2016 Aras
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
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GPDIS_2016.ppt | 35
Agenda
• The Business of Engineering
• Challenges of product complexity
• The Return of Systems Engineering
• Aras MBSE-PLM Reference Architecture
• Aras/XPLM Prototype
aras.com
© 2016 Aras
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 36
Demo video
© 2016 Arasaras.com
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
Copyright © 2016 Boeing. All rights reserved.
Copyright © 2014 Northrop Grumman Corporation. All rights reserved.
GPDIS_2016.ppt | 37
Business of Engineering
© 2016 Aras
aras.com
Continuous System & Product design process
PLMDigital Twin & Digital Thread configuration management
Global Product Data Interoperability Summit | 2016
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GPDIS_2016.ppt | 38
Partnering with
• TU Kaiserslautern: Proof of
Concept (MagicDraw)
• Airbus/IBM/Aras: OSLC-
based ALM/PLM integration
• XPLM/No Magic: MagicDraw
integration (MBSE/SysML)
• Aras/Altium: Bringing ECAD
into MBSE
© 2016 Aras
aras.com
Global Product Data Interoperability Summit | 2016
BOEING is a trademark of Boeing Management Company
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GPDIS_2016.ppt | 39
Acknowledgements
© 2016 Aras
aras.com
• Airbus
• IBM
• Dr. Eigner, TU Kaiserslautern
• Dr. Zhang, AVIC
• Altium
• No Magic
• ProSTEP
• INCOSE
• OMG
• OASIS
• XPLM