198808 Spring 1988
Intermex Products, Inc.: Capital SOUTHERN METHODIST UNI Investment Plan for a Pineapple
Processing Facility
Courtenay BoatmanCarlos Smith
CAPITAL INVESTMENT PLAN FOR A PINEAPPLE PROCESSING FACILITY
OREM 4390SENIOR DESIGN
BYCOURTENAY BOATMAN
CARLOS SMITH
DEPARTMENT OF OPERATIONS RESEARCH AND ENGINEERING MANAGEMENT • • Sci-iooi. OF ENGINEERING AND APPLIED SCIENCE
- DALLAS, TEXAS 75275
I I I I 1 1 I I I I I I I I
CAPITAL INVESTMENT PLAN FORA PINEAPPLE PROCESSING FACILITY
OREM 4390SENIOR DESIGN
BYCOURTENAY BOATMAN
CARLOS SMITH
9 /
I I I I
I I I TABLE OF CONTENTS
1I. INTRODUCTION! PROBLEM DESCRIPTION
II. HISTORY OF THE INDUSTRY
I III. PINEAPPLE PROCESS IV. MACHINERY DESCRIPTION
IV. ANALYSIS
I VI. RECOMMENDATIONS I VII. SOURCES AND CONTACTS I I I I I I I
INTRODUCTION
I
I I
I I INTRODUCTION
The first thing that might come up to someone's mind when
Ithey pick up this project is "why a project on pineapple processing?".
Well, we realize it is an out of the ordinary type of project, however, I we were given the opportunity to do it, which we found to be very I
attractive. In order to understand the focus of this study and the
project as a whole, it is necessary to know some of the history behind
it.
Mr. Hank Joslin is the vice-president for a food products I distributing company in Arlington, Texas, called Intermex Products. I -Intermex also happens to be in association with the largest food and fruit cannery in Mexico, known as La Torre Products. After an I
extensive conversation with Mr. Joslin, he indicated that his group
was very interested in doing a feasibility study on the possibility of I putting up a pineapple processing plant in the Dominican Republic. The company already has several contacts with producers in the I area, and it is definitely possible to do this from their standpoint if
Ithe study proves to be economically feasible. The study includes
doing all the appropriate research on the machinery involved in the
processing system, studying the several product combinations which
could be produced at maximum efficiency and production levels, and
in the tail end of the project actually doing some marketing analysis.
As evident, this project is way too large for the scope of our
senior design. What we have focused on for our particular analysis is
the backbone of the whole study -- the machinery analysis in terms
of prices and production rates. As Mr. Joslin suggested early on, there I I
Iis a possibility of completely modernizing the facility or taking a
Imore conservative approach by using old equipment requiring some
rebuilding. What follows is a description of the focus of our project.
PROBLEM DESCRIPTION
Like the title of the project suggests, this is a capital
Iinvestment analysis of the machinery involved in the processing of
pineapple products. The project consists of actually analyzing the I pineapple processing line and determining what the essential machines are. Each machine must be analyzed in terms of being new
or old and their respective outputs. The goal is to come up with the
Ibest combination of machinery that will provide the maximum
output keeping in mind all corresponding costs. What we want to I present is a combination of machines we feel is optimal and will produce a certain output within an eight hour shift, at a specific cost. I Obviously we couldn't do this without expert help. Mr. Jose Antonio
ILorenzo, part owner and director of operations at La Torre Products
in Mexico, kindly agreed to have us visit the La Torre facilities. The
I trip turned out to be instrumental in the completion of this project. Through his expertise, and what we saw at the plant, we were able to
formulate certain concepts in regards to our analysis. The two other
Imajor sources of, information were Mr. Francis Santos, General
Manager of Honomach, Inc. Honomach is the most important
I manufacturer of pineapple processing equipment in the world. Our other contact was Mr. Bruce Foot, director of engineering at Dole, Inc
I
Iof Hawaii. These three gentlemen are very knowledgeable in the
Iindustry. The subjective analysis incorporated within this project is
based on the advice of these gentlemen.
I Unfortunately, some of the aspects of the project have to be narrowed down in order for the project to work, particularly for our
I simulation. The aspects of the project which we are dealing with are as follows:
1 1. The project will deal with sliced pineapple only. 2. Size of cans is #2, 10 slices per can (USDA).
1 3. Each pineapple cylinder will provide 13 3/8" slices. I
4. Within the process, 77% of the slices will be used as canned
pineapple. (The remaining 23% is treated as by-products;
Ithis will be dealt with in the continuation of the project
next semester)
1 5. Pineapple supply is always available. I 6. All cases produced will be bought at average market price of $9 per case. I I I I I I I
HISTORY OF THE INDUSTRY
I I I I
HISTORY OF THE INDUSTRY
After its discovery by Christopher Columbus in Guadeloupe in
1493, many other world travelers in the next century reported
seeing the fruit growing in Africa, the East Indies and other tropical
regions of the world. The Chinese cultivated pineapple as early as
1640 in Quantung, Kiangsi and Fukien provinces. Highly prized as
"rare fruit" the pineapple became a symbol of elite social standing
and hospitality in Europe and was carried to the New World by the
colonists to perpetuate a welcoming imag4l'oday, major pineapple
growth occurs in the islands of Hawaii (where approximately 65% is
sold in the United States and about 40% of world production occurs),
the Ivory Coast, Central America, and the Caribbean. Across this span
of geography, pineapple size, color and quality can greatly vary--
Hawaii producing the largest, sweetest and most uniform in size and
color. This can be accounted for because of ingenious genetic
techniques in breeding the perfect crop of pineapples for further
production.
THE PINEAPPLE ITSELF
Because the pineapple is seedless, f' the three portions of
the main plant may be used for planting material. The pineapple, or
Ananas Comosus as it is scientifically called, belongs to the Bromelaid
family. The Smooth Cayenne type is the variety grown in many of
the major production areas. This variety posesses a smoother shell
I I II
and crown, is sweeter, and more balanced in flavor than any other
Itype grown.
I GRADINGThere are four USDA grades for canned fruits and vegetables:
IFancy, Choice, Standard, and Sub-standard. Canned pineapple is
graded on four criteria: flavor, color, fruit character, and I workmanship. Each of the four criteria is worth as much as 25 I points, totalling 100; 88-110 points carries the Fancy grade; 75-80 is Choice; 60-75 is Standard; and below 60 is Sub-standard. I
Flavor: Optimum flavor is a propotionate blend of sugar and
acid. I Color: Color may vary from bright yellow to pale yellow, again representing a grade change. I Fruit Character: Fruit fibers alter between vertical ancFhorizontal
Ipositions--horizontal fibers having a smoother texture
and therefore resulting in a higher grade.
IWorkmanship: This is an extremely important area and can
alter grade of even the highest naturally graded fruit ICANNERIES
IThe largest fruit cannery in the world is the Dole facility in
Honolulu, where expanded operations in the Philippines and Thailand I complement pineapple production in Hawaii. I I
BY-PRODUCTS
While the fruit is being processed, the cannery has extracted
sugar syrup from surplus pineapple juice and non-potable juices,
such as those squeezed from the shells. The shells themselves can be
shredded and kiln-dried as a much sought after cattle feed. It is also
possible to convert juice into alchohol for hospital use and for the
production of vinegar. From the stumps, Bromelain, a protein
digesting enzyme, can be extracted for medical applications in
addition to use as a meat tenderizer and beer clarifier. Therefore,
the entire pineapple can be utilized in the process.
PINEAPPLE PROCESS
PINEAPPLE PROCESS FLOW
After each pineapple is thoroughly washed and graded for
Isize, determining the group of packing lines to which it will be sent,
it is guided by a single laborer into the entry of the Ginaca machine. I In the opened Ginaca, the pineapple is aligned by the fingers of the I centering head, passed on to the revolving cylindrical knife which cuts away the shell, leaving a solid cylinder of fruit. The Ginaca then
cuts away the ends of the fruit cylinder removing the last of the
shell-- and sends each of these parts on their separate ways for I processing for food or diversion to by-products. With its rhythmic beat of 60 to 100 times a minute feeding I pineapple cylinders into the processing line, the Ginaca machine is the vital and most basic machine of the cannery.
Arriving from the Ginaca machine, the pineapple cylinder
Iundergoes the first of several inspections where it is then sent to the
slicer. In order to minimize the pressure on the fruit cylinder, the I single knife slicer cuts only one slice at a time at very great speed. I
Leaving the slicer the fruit travels along the grading table where the
slices are inspected for imperfections and diverted to one of two
Imachines-- the core and can loader or the resizer. While coring and
can loading of the clean slices is taking place, the slices with I imperfections and shell remains are resized to a smaller diameter, I are cored and then loaded into cans. In the filling and sealing processes, a circular unit in the center pulls a vacuum on each
packed can to remove air from solid fruit, fills cans with appropriate
juice or syrup and double seams with can top. I
From this point in the process, the seamed cans are run
through the remaining warehouse machinery-- the can labeler, the
caser, and then packed for storage by case palletizers.
PINEAPPLE PROCESSING PROCESS FLOW CHART
GINACA
SLICER
co*s LOAD FIESIZERMCL
Lsmm
L CANS€A$ERI I LAMfR 1
MACHINERY
HONOMACH GINACA
The Honomach Ginaca is an improved basic tool for the
Ipineapple processing industry. As opposed to old systems, the Ginaca
runs faster, processing an average of 100 pineapples per minute,
I eliminating 60% of the drives and housings of similar conventional I
machines. It provides the industry with the most efficient machine
for high speed production of accurately cut cylinders from a wide
range of pineapple sizes. In addition to cutting the cylinders from the
pineapple, the Honomach Ginaca removes the ends and eradicates
I meat from the skin in one or two cuts for crushed and juice. The I
clean, simplified design results in better sanitation, shorter clean-up
time, and greatly reduced maintenance costs.
IDESCRIPTION OF OPERATION AND MAIN COMPONENTS I,
I i. Pineapple Feeding Operation A cross-feed conveyor is provided to simplify the pineapple I
feeding operation which can be accomplished by one operator
feeding the machine at approximately 100 pineapples per minute.
The operator places the pineapple with its crown end forward, into a
rounded chute so as to form a column of fruit which rests against the I pan of the cross-feed elevator. Elevator bars pick up the pineapples I
one at a time and delivers them to the main feeding conveyor of the
Ginaca.
I2. Main Feed Conveyor I
I I
I
U
The main feed conveyor consists of a number of curved pusher
Idogs mounted on an extended pitch chain; The conveyor chain runs
over a curved, stainless steel track and pushes the pineapple through
I the centering head and into the rotating sizing knife. The pineapple enters the sizing knife in order to cut each cylinder completely free
I of the outer skin for delivery to the indexing turrret at high production rates.
3. Centering Head
The centering head is constructed of heavy brass bearing
I blocks with cross-linked stainless steel fingers which turn the oil I
based bushings. When the pineapple is pushed through the centering
head, the opposing fingers center and support the pineapple while
the cylinder of fruit is cut by the rotating sizing knife.
I 4. Skin Eradicator
I
As the pineapple goes through the sizing knife, a short straight
knife slits the outer skin which falls onto the cleated chain of the
skin eradicator. The skin is flattened and passed under a set of grids
which holds the skin firmly against the cleated chain while the meat
is removed by a sharp knife.
I 5. Rotating Sizing Knife Barrel I
The pusher of the main feed conveyor pushes the fruit cylinder
completely through the cutting edge of the sizing knife and into the I lower portion of the rotating barrel. The barrel section between the I sizing knife and the turret has enough clearance to allow a cylinder I
U I to pass through freely from the sizing knife to the turret under the I
force of gravity and the accelerating action of the pusher at the final
point of delivery.
I6. Turret
The cylinder enters the top pocket of a six-pocket turret where
it is stopped by a spring-loaded heavy plunger designed to absorb
the kinetic energy of the pineapple and prevent it from bouncing
back up the revolving, sizing knife barrel. The pineapple is allowed
toi from the low end of the turret approximately 30mm so
as to leave it in position for the first end Cut.
7. Crown and Butt End Cuts
The first index of the turret moves the cylinder in front of a
blowing station where low pressure air secures the position of the
pineapple against an adjustable stop for the first end cut. On the
second index of the turret, the end is removed by a stationary knife,
set at a shear angle to the motion of the turret. When the pineapple
reaches the second position of the turret, low pressure air blows the
cylinder back up the turret to a second adjustable stop for the butt
cut. The next index of the turret removes the butt end with a second
stationary knife. The ends fall to a large chute which funnels both
the ends and skin to the -by-product conveyor below the Ginaca
machine platform.
SINGLE-KNIFE SLICER
I I
U I
IThe Honomach single knife slicer cuts pineapple cylinders in
a continuous stream, one slice at a time. A single blade rotating at a
high speed cuts each slice cleanly and uniformly. Its maximum
I capacity exceeds 120 pineapples per minute. I
This machine is efficient in slicing fruit cylinders retaining
the cores in order to reduce slice breakage. The pineapple cylinders
Iare fed to the slicer by a rubber belt which lines up a series of the
fruit cylinders with the feed tube. Two feed scrolls inside the slicer
I position support the fruit cylinders past the slicer knife. The single knife slicer can easily by adjusted to handle
I various fruit sizes and slice thickness by changing feed and discharge throats and the scrolls. Attachments are available to cut tidbits or
chunks as well.
ICAN LOADING MACHINE
1DESCRIPTION OF OPERATION
IThe basic operation of the can loading machine is to meter
and load the graded slices into empty cans. Cans filled by the loader
I are then delivered either to a bar type elevator or conveyor system I for transport to the syruping and processing lines. Can loading machines are provided with a narrow feed belt I
of about 10-15 feet long running in a deep, close fitting pan to align
the slices and guide them to the feed position.
The machines are either left or right-handed depending on
which side of the line they serve. The loaders are designed to fit
I
anywhere along the wide sorting belt and are set up so that the
narrow feed belt is about 4" from the main conveyor.
The slices stick together when the flat surfaces are
I brought in contact after sorting, and the selected slices are
conveniently handled in batches. These cylindrical batches of 10-20
I slices are stacked on the sorting shelf and are then rolled into the
Ipan of the can loader feed conveyor. The accumulation of slices
forms a long column that is pushed against an adjustable stop in the
Ican loader cross feed position. When about six feet of fruit has been
accumulated, the can loader is started and runs continuously until
Ithe fruit column is reduced to about two feet when the machine is
Istopped.
The operation of the can loading machine is normally
Iintermittent since the production capacity of the loader is far in
excess of line requirements. Therefore, to balance the production the
I can loader is provided with a variable speed drive which is adjusted
I
so that it runs somewhat more than 50% of the time.
The usefuilness of the basic can loading machine may be
Ifurther increased by means of a coring attachment to convert to a
coring and can loading machine. I I Coring and Can Loading Slices retaining the cores can be cored as a part of the can
loading operation by adding a turret to the can loading machine and
a tipped, sharpened core tube to the pusher assembly. Instead of
pushing the slices directly into an empty can, the slices are first
pushed into a turret. The turret is indexed to the coring position
I
where the cores are removed by the sharpened core tube. The core
slices are then indexed to the can loading position where they are
pushed into the can as before. The turret is swept clean of any
possible scraps that might interrupt the next can before returning to
the starting position to receive the new batch of slices.
RESIZER AND CAN LOADER
As the coring and can loading of fancy and choice slices is
taking place on one side of the line, pineapple slices containing small
eye traces, nectar ducts or other shallow rim imperfections are being
sorted and graded for resizing on the opposite side of the line. This
process takes place in the resizer. The spotted slices are gathered
I together into a long column of fruit that is fed to the resizing machine on a narrow conveyor belt. The column of fruit passes
through a circular rotating sizing knife which cuts away the outer
rim of the spotted fruit.
RESIZING OPERATIONS
IResizing' machines perform the operation of cutting a thin
Iring of defective fruit from the Outside diameter of selected slices to
produce clean slices of a smaller diameter. This is the fundamental
Istep that makes it possible to increase the diameter of the cylinder
cut from the pineapple with resulting gains of as much as 40% in
Isolid pack recovery.
I I
Conventional trimming which is the most costly operation
in pineapple preparation, requires the most labor and the greatest
skill. It is difficult and tiring work, as well as destroying fruit
I symmetry and making subsequent grading and sorting procedures more difficult. Large amounts of the fruit cjis wasted and distorted I slices result from this conventional trimming process.
IWith the use of resizing machines, however, the fruit
cylinder is not distorted by trimming and only large skin areas or
rotten fruit are removed. The slices remain uniform in size and
retain their distinct outer appearance which identifies the quality of
I the slices and simplifies sorting and grading operations. I
The standard production resizing machine for a sliced
pack is similar to the can loading machine in both construction and
operation and incorporates many of the same parts. Production rates
of up to 600 slices per minute can be handled. The core can be
I removed from sorted slices either in the can loading machine or in I
the resizer. In each case, the basic machine is the same and the core removal mechanism is available as an option. I
** Because of specification variations on the remaining machines
I considered in the analysis, only general operations are outlined in the PROCESS FLOW I section of this report. Within each machine category of syrupers, seamers, labelers and casers, model types vary in extremes in
technical makeup, type, and mode of operation. Therefore, for
I complete technical operation descriptions of these machines, a specific manual for that model must be consulted. I :
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I I I I I ANALYSIS I I [I I I I I I I I I I I I
I I ANALYSIS
After all the data analysis was completed, we separated the
machinery we were going to deal with as old machinery and new
machinery with corresponding rates and prices. From this we
developed four different scerarios that we would analyze. At this
I
point, it was obvious to us that the most important machines
involved in the process were the first four machines-- the ginaca, the
Isingle knife slicer, the corer/can loader and the resizer corer/can
loader. It was also determined, through the advice of Mr. Lorenzo
and Mr. Foot, that these machines should be purchased new--
through Honomach, Inc. All four machines are manufactured by
Honomach and can be purchased as a package including inspection
tables and belts. The ginaca machine happens to be the heart of the
pineapple canning process and Honomach is the only manufacturer.
The reason for buying these machines new is due to the fact that the
acidity of the pineapple juice tends to deteriorate the inside of the
machines, particularly the slicer and the can loaders. If the machines
are bought used, we may run the risk of them not being able to
withstand the acidity of the juice if the machines are not properly
conditioned. This is why in each of our four scenarios, the four
machines discussed were fixed as being new.
Scenario A looks at all the machines within the system
purchased new. Scenario B and C use some new and others used,
while the final scenario, D, assumes the machines will all be old. In
order to assess which combination would be the best, we decided to
run a simulation on each scenario using SLAM II. The code is a
I I I I I I I I I I I
Iskeleton of the actual process which gave us an idea of the
production each specific scenario would produce. We encountered
several problems in doing the simulations. The first problem
resulted from the fact that the edition of SLAM II used at S.M.U.
I could not create as many entities as required by the production rates of the ginaca machine. We wanted to simulate a run that would I
create 100 entities per minute at the first queue. SLAM II could not
handle this much so we incorporated a separate customized Fortran
I program called Mainslam that increased the number of entities we could create. Mainslam was able to solve our problem......... I temporarily.
IThe next problem we encountered was the amount of time
we could run the simulations. Ideally, we would like each run to be
I equivilent to one production shift (i.e. 8 hours). Unfortunately the system couldn't do this so we only ran the simulations for three I hours. The original one hour simulations we ran were difficult to analyze because this is uaually the set up time of the system.
According to Mr. Foot at Dole, at about the fortieth minute of
Ioperation the process begins to work at its steady state. In order to
project the production values for a complete shift,we took the value
I from the one hour simulation and subtracted it from the three hour I
production value. The remaining value divided by two gave us the
production for one hour at steady state. The production analysis for
Ieach scenario that follow are evaluated in terms of eight steady state
hours. Realizing that our process within the simulation is primitive,
I we compared our figures with yields from La Torre. The cannery in Mexico runs one line and its production comes out at about 1,000
1
Icases of size 10 cans per shift of sliced pineapple. For size 2 cans, it
Iwould be higher, approximately 1,300 cases per shift. If the
simulations gave us figures that matched, we began our production
I analysis for each. A."^ VI'V'- ( e7 I I I I I I U I I 1 1 I I I I
I I I I I I I I I I I I I 1 I I I I I
MACHINERY AVAILABLE--NEW
MACHINE MANUF/MODEL COST RATES GINACA: Honomach $65,000 100-120
Atlas- Pacific N/A
SLICER: Honomach $13,000 1500-1800
TABLES/BELTS: Honomach $30,000 variable
CORE & CAN LOADER: Honomach $24,000
60 RESIZER/ CORE &
CAN LOADER: Honomach $26,000 60 SYRUPER: FMC model 1 18-PVS, 20 valve, $90,000 250 size 2, 2 1/2 cans
FMC model 205-PVS $85,000 200 size 2 cans
FMC model 125-PVS size 10 cans $80,000
90-100
SEAMER: Angelus 29-P $24,500 N/A
it 40-P MSLF $46,831 275
it 58-P MSLF $52,595 N/A
it 60-L steam $68,310 500
COOKER/COOLER: FMC 2-shell 112" diam $300,000375
of it 84" diam $200,000 220 55" diam $116,000 103
LABELER: Burt model 408 $19,000 350
Standard/Knapp HOR-1 $38,500 500-600
(size 2 cans) Standard/Knapp HOR-3 $42,500
300(size 10 cans)
Newway model ES $15,000 N/A
(size 2 cans) Newway model E7 $17,000
N/A(size 10 cans)
CASER: Burt roll-in model PSA $30,000 18-20
Burt roll-in model PDA $33,000 18-20
Tr-Sterling wraparound model MR-10 $60,000 25
Tr-Sterling vertical model 300 $32,000 25
of of model 320 $50,000 N/A
Pak-Master wraparound model PM-1 $140,000 25
model PM-2 $120,000 25
model PM-3 $110,000 17
FMC Nonshock model 7 (topload) $30,000 20
* prices listed account for basic machine available
** prices may vary with additional options included per machine Rates: Ginaca- pineapples/mm.
Slicer- slices/mm.
Caser- cases/mm. other- cans/mm.
AVAILABLE MACHINERY-- USEDI
COST
$39,500
$52,000
$24,500
$39,500
$58,000
$9,500
$9,500
MACHINE RATE
SYRUPER: 250
N/A
SEAMER: N/A
250
COOKER/COOLER: 180
LABELER: 200
200
CASER: 10
10
CASE GLUER: N/A
CASE PALLETLZER: 20
MANUF/MODEL
FMC model 1 18-PVS, 18 valve,
size 2, 2 1/2 cans FMC model 1 12-PVS, 12 valve,
size 10 cans
Angelus 29-P
is 40-P steam
FMC 2-shell
Burt models AU/AUS
Standard/Knapp Models
Burt roll-in $12,500
Newway roll-in $12,500
Standard/Knapp models 429,455 $12,500
FMC Model CP-20 $36,500
* prices listed account for basic machinery available
** prices may vary with additional options included per machine Rates: as listed on previous page
SCENARIO A
MACHINE MANUFACTURER/ MODEL COST
GINACA HONOMACH $657000 SLICER $13,000 TABLES/BELTS $30,000 CORE & CAN LOADER $24,000 RESIZER/C & C L " $26,000
$158,000 TOTAL
SYRUPER FMC-1 18 PVS, 20 VALVE $90,000 CAN SEAMER ANGELUS 60-L STEAM $68310 COOKER/COOLER FMC 2-SHELL 112"DIAMETER $300,000 LABELLER STANDARD-KNAPP, HOR- I $38,500 CASER TRI -STERLING WRAPAROUND $60,0 OD PALLETIZER FMC CP-20 $52,000
SUBTOTAL $766,810
MAINTENANCE/SEASON
$5000
TOTAL OT $771,810
SCENARIO
MACHINE MANUFACTURER/MODEL ICOST
GINACA HONOMACH $65,000 SLICER " $13,000 TABLES/BELTS $30,000 CORE & CAN LOADER " $24,000 RESIZER/C&CL $26,000
$158,000 TOTAL
SYRUPER FMC-1 18 PVS, 18 VALVE (USED) $39,500 CAN SEAMER ANGELUS 40-P (NEW) $46831 COOKER/COOLER FMC 2-SHELL 84" DIAMETER $200,000 LABELLER BURT MODEL 408 $19,000 CASER TRI-STERLING MODEL 300 $32,000 PALLETIZER FMC CP-20 (OLD) $36,500
$531,831 SUBTOTAL MAINTENANCE/SEASON $5000
TOTAL COST $536831
SCENARIO C
MACHINE MANUFACTURER/MODEL COST
GINACA HONOMACH $65,000 SLICER " $13,000 TABLES/BELTS " $30,000 CORE &CAN LOADER $24,000 RESIZER/C & C L " $26,000
TOTAL $158,000
SYRUPER FMC-1 18 PVS, 18 VALVE (USED) $39,500 CAN SEAMER ANGELUS 40-P (USED) $39,500 COOKER/COOLER FMC 2-SHELL 84" DIAMETER $200,000 LABELLER BURT AU/AUS 404x611 (USED) $9500 CASER FMC "NON-SHOCK" MODEL 7 $30,000 PALLETIZER FMC CP-20 (OLD) $36,500
SUBTOTAL $513,000 MAINTENANCE/SEASON $5000
TOTAL COST $518,000
I I I I I I I I I I 1 I I I I I I I I
SCENARIO D
MACHINE MANUFACTURER/MODEL COST
GINACA HONOMACH $65,000 SLICER $13,000 TABLES/BELTS $30,000 CORE &CAN LOADER $24,000 RESIZERIC & C L $26,000
TOTAL $158,000
SYRUPER FMC- II8PVS, 18 VALVE (USED) $39,500 CAN SEAMER ANGELUS 40-P (USED) $39,500 COOKER/COOLER FMC 2-SHELL 55' DIAMETER $116,000 LABELLER BURT AU/AUS 404x611 (USED) $9500 CASER BURT ROLL IN PSA $12,500 PALLETIZER FMC CP'-20 (OLD) $36,500
$411,500 SUBTOTAL MAINTENANCE/SEASON $5000
TOTAL COST $416500
I I I I I I I I I I I I I I I I I I I
PRODUCTION ANALYSISSCENARIO A
TOTAL INVESTMENT= $771,8 10
NO. OF OBSERVATIONS IN 3 HOURS = 10,972 1 HOUR (set up)= 3558 1 HOUR (steady state): (10,972- 3558)/2= 3707
NO. OF OBSERVATIONS PROJECTED FOR I SHIFT (8 hours) 29,656
13, 3/8 SLICES/UNIT 77% OF SLICES ARE CANNED AS SLICED 23% OF SLICES ARE CANNED AS BY-PRODUCTS (juice, tidbits,
chunks, ets.)
PRODUCTION PER SHIFT OF SLICED PINEAPPLE 13(29,656)(.77)= 296,856
NO.2 CANS/SHIFT (10 slices per can) 296.856/10= 29,686
CASES/SHIFT 29,686/24= 1237 cases
ASSUMING 2 SHIFTS/DAY= 2474
*t SEASON RUNS-7 MONTHS/YEAR, 6 DAYS/WEEK PRODUCTION (ASSUMING ALL CASES WILL BE BOUGHT AT CURRENT MARKET PRICE OF $9.00/CASE)
(9)(2474)(6)(4)(7)= $3,740,688 PER SEASON
I PRODUCTION ANALYSIS I SCENARIO 3
I TOTAL INVESTMENT= $536,831 NO. OF OBSERVATIONS IN 3 HOURS = 8920
I HOUR(setup)= 2915 1 HOUR (steady state): (8920-2915)/2= 3003
I
NO. OF OBSERVATIONS PROJECTED FOR I SHIFT (8 hours)= 24,024
13, 3/8' SLICES/UNIT
I--- 77% OF SLICES ARE CANNED AS SLICED
23% OF SLICES ARE CANNED AS BY-PRODUCTS (juice, tidbits, chunks, ets.) I
I I I ASSUMING 2 SHIFTS/DAY= 2004
** SEASON RUNS 7 MONTHS/YEAR, 6 DAYS/WEEK PRODUCTION (ASSUMING ALL CASES WILL BE BOUGHT AT CURRENT MARKET PRICE OF $9.00/CASE)
I (9)(2004)(6)(4)(7)= $3,030,048 PER SEASON I I I I [1
PRODUCTION PER SHIFT OF SLICED PINEAPPLE 13(24,024)(.77)= 240,480
NO. 2 CANS/SHIFT (10 slices per can) 240,480/10- 24,048
CASES/SHIFT 24,048/24= 1002 cases
I
I I I I I I I I I I I I I I I I I I I
PRODUCTION ANALYSISSCENARIO C
TOTAL INVESTMENT= $518,000 NO. OF OBSERVATIONS IN 3 HOURS = 8917
1 HOUR (set up)= 2915 1 HOUR (steady state); (8917-2915)12= 3001
NO. OF OBSERVATIONS PROJECTED FOR 1 SHIFT (8 hours)= 24,008
13, 3/8' SLICES/UNIT ---77% OF SLICES ARE CANNED AS SLICED
23% OF SLICES ARE CANNED AS BY-PRODUCTS (juice, tidbits, chunks. ets.)
PRODUCTION PER SHIFT OF SLICED PINEAPPLE 13(24,008)(.77)= 240,320
NO. 2 CANS/SHIFT (10 slices per can) 240,320/10= 24032
CASES/SHIFT 24,032/24= 1001 cases
ASSUMING 2 SHIFTS/DAY= 2002 SEASON RUNS 7 MONTHS/YEAR, 6 DAYS/WEEK PRODUCTION (ASSUMING
ALL CASES WILL BE BOUGHT AT CURRENT MARKET PRICE OF $9.00/CASE)
(9)(2002)(6)(4)t7)= $3,027,024 PER SEASON
PRODUCTION ANALYSISSCENARIO D
TOTAL INVESTMENT= $416,500 NO. OF OBSERVATIONS IN 3 HOURS = 8922
1 HOUR (set up)= 2607 1 HOUR (steady state): (8922-2607)/2= 3158
NO. OF OBSERVATIONS PROJECTED FOR 1 SHIFT (8 hours)= 25,264
13, 3/8 SLICES/UNIT 77% OF SLICES ARE CANNED AS SLICED 23% OF SLICES ARE CANNED AS BY-PRODUCTS (juice, tidbits,
chunks, ets.)
PRODUCTION PER SHIFT OF SLICED PINEAPPLE 13(25,264)(.77)= 252,893
NO. 2 CANS/SHIFT (10 slices per can) 252,893/10= 25,289 CASES/SHIFT 25,289/24= 1053 cases
ASSUMING 2 SHIFTS/DAY= 2106
SEASON RUNS 7 MONTHS/YEAR, 6 DAYS/WEEK PRODUCTION (ASSUMING ALL CASES WILL BE BOUGHT AT CURRENT MARKET PRICE OF $9.00/CASE)
(9)(2106)(6)(4)(7)= $3,184,272 PER SEASON
I I I Li I I I I I I
I I I I I I I
I I APPENDIX A
i1
IIII
- - - - - - - - - - - - - - - - -
OriginatirigLinkid: SMUVM1****
Originating (Jserid: E';J10006* 4+ 4+ *
Distribution Code: BIN348 *4+4+4+
Spool file number: 4890 **** *4+4+4+
File Size - Roes: 00000258
File name and type: PA LISTING*4+4+4+
Origin Time/Date: 5/10/88 11:19:00 C.D.T. *4+4+4+ **** **** ****
**** **** *4+ 4******************************************************************** * *4+4+ * * 4+4+ ** * 4+4+ ** * * 4+4+1+4+ * * * *** * * 4+ ** 1+4+1+1+1+ * * *4+1+1+4+ ** 1+ 4 * *1+ * 4+ * * * 4+ ** * 4+ *4+ * **** * * 1+ * 4+ ** ** 4+ **** *4+ * *4+ ** 4+4+1+ * * * * * 1+ * 4+ *4+ *1+ *** 4+ * R* *4+ * 4+ ** * * 4+ ** W ** ***** *4+1+4+1+4+ * ****3+ *1+ )+********H *****4+*****4+************4+**4+************4+********4+*********
- - - - - - - - - - - - - - - - - - -
* * * * * * * * * *4+*******4+***** * * * * * * * SLAM II VERSION 3.0 * * * * * * * ********4+****** * * * 4+ 4+
4+ 4+ * 4+
C COPYRIGHT 1983 BY I'RIISKFR AND ASSOCIATES, INC. 4+ 4+ *
ALL RIGHTS RESERVED * 4+ 4+ 4+ 4+
4+ *
THIS SOFTWARE IS PROPRIETARY TO AND A TRADE SECRET OF PRI1SKER & ASSOCIATES, INC. ACCESS 10 AND USE OF THIS SOFIWARE IS GRANTED UNI)IR TIlE TERMS AND CONDITIONS 01' 1IIE SOFTWARE LICENSE AGREEMENT BLIWLEtI PRI1SK[14 & ASSOCIATES, INC., ANDLICENSEE, IDENTIFIED BY NUMBER AS FOLLOWS:
4+ 4+ SERIAL NUMBER: 2005143 *
* 4+ 1IIL TERMS AND CONDITIONS OF THE AGREEMENT SHALL BE SrRIC1LY *
ENFORCED. ANY VIOLATION OF THE AGREEMENT MAY VOID LICENSEE'S * RIGIIT TO USE THE SOFTWARE. * 4+ * 4+ 4+ 4+
4+ 4+
* PRITSKER AND ASSOCIATES, INC. * P.O. BOX 2413 * WEST LAFAYETIE, INDIANA 47906 * (317)1463-5557 . * 4+ * 4+ 4+
4+ . *
4+ *
*****************************4+*****************************************
- - - - - - - - - - - M ,= _ - - - - - 1 GEN,CARLOS SMITH,EX8,14/30/88;
2 LIMITS, 10,3,9500;
3 NETWORK; START OF NETWORK
Il CREATE, .O1,,1;
5 ACT,.1,,;
6 GIN Q%JEUE(1),,;
7 ACTIVITY(1)/1,.01,;
8 GOON,1;
9 ACT, .'18,,SLI
10 SLI QUEUE(2),,;
11 ACE IVI 1Y( 1)/2, .0hll,
12 GOON,1;
13 ACt, . 1j8, .77,CL;
III /CT, .118,.23,RCI:;
15 CL QIJEUE( 3), , ; -
16 ACIIVIIY(1)/3,.022,,;
17 GOON,1;
18 AC, I,.5, ,SRP;
19 RCL QUEUE(1I),,;
2)) ACt IV) I'(( 1)1 1 1, .022,,
21 GOON,1;
22 ACE, .5, . SOP; 23 SOP QIJFUE(5),
24 ACIIVIIY(1)/5,M05,,;
25 GOON,1;
26 AC), .25,,;
27 SMR QIJFUE(6),;
28 ACT IVITY( 1)16, .005,,;
29 GOON,1;
30 ACT, .25,,
31 CC QUEUE( 1),
32 ACT IV) IV( 1)/i, .1)035,
33 GOON, 1;
34 AC), .25,,;
35 LAB QUCUE(8),;
36 AC(IVIFY(1)/8..0026,;
37 GOON,1;
38 ACI,.1,,;
39 CAS QUIUE(9),;
140 ACIIVIIY(1)19,.()022,;
111 GOON. 1; Ad , . 1
113 PAL QIIFUE( 10),
11'; AC) IVI )Y( 1 )/1O, .1)027,;
1 15 COLCT,INT(1),TIMIT IN SYS1FM,;
46 11 TERM,
117 ENI)NETWORK;
118 INIT,0,240;
49 FIN;
- - - - - - - - - - - - - - - - - -
SLAM II ECHO REPORT
SIMIJLA1 ION PROJECT EX8
DATE 14/30/1988
SLAM II VERSION OCT 85
GENERAL OPTIONS
PRINT INPUT STATIM1.- N1S ( IL 1ST): YES PRINT ECHO REPORT (I EChO): YES EXECUTE SIMULATIONS ( IXQT): YES WARN OF DES1ROYE[) ENTITIES: YES PRINT INTERMEDIATE RESULTS HEADING ( IPIRFI): YES PITIN1 SUMMARY REPORT ( ISMRY): YES
LIMITS ON FILES
MAXIMUM NUMBER OF USIR FILES (MFILS): 10 MAXIMUM NUMBER OF USER ATTRIBUTES (MAIR): 3 MAXIMUM NUMBER OF CONCURRENT ENTRIES (MNIRY): 9500
BY CARLOS SMITH
RUN NUMBER 1 OF
I
I I LE SUMMARY
FILE INITIAL RANKING NIJMI3FR ENTRIES CR1 FERION
1 0 FIb 2 F) FIFO 3 0 FlED 0 F) F I 40 5 0 FlED 6 0 FIFO 1 0 FlED 8 1) FIFO 9 0 FIFO
10 0 FIFO
STATISTICS BASED ON OBSERVATIONS
COLC1 COLLECTION IDENTIFIER HISTOGRAM SPECIFICATIONS NUMBER MODE NCEL HLOW HWID
1 NETWORK TIME IN SYSTEM
RANDOM NUMBER STREAMS
STREAM SEED NUMBER VALUE
1 428956419 2 1950320947 3 1105661099 4 1835732737 5 794161987
RE INITIALIZATION OF STREAM
NO NO NO NO NO
- - - - - - - - - - - - - - - - - - -
6 1329531353 NO 7 200496737 NO 8 633816299 NO 9 11410143363 NO
10 1282538739 NO
INITIALIZATION OPTIONS
BEGINNING TIME OF SIMULATION (TTBEG): 0.0000E+00 ENDING TIME OF SIMULATION (LIFIN): O.2111)OE+03 STATISTICAL ARRAYS CLEARED (JJCLR): YES VARIABLES INITIALIZED (JJVAR): YES FILES INITIALIZED (JJFIL): YES
NSET/QSET STORAGE ALLOCATION
DIMENSION OF NSET/QSET (NNSET): 80000 WORDS ALLOCATED 10 FILING SYSIEM: 66500 WORDS ALLOCATED TO VARIABLES: 12716 WORDS AVAILABLE FOR PLOTS/TABLES: 7814
INPUI ERRORS DEIECIEl): I)
EXECUTION WILL BE ATTEMPIFF)
- - - - - - - - - - - - - - - - - - -
SLAM I I SUMMARY REPORT
SIMULATION PROJECT EX8
BY CARLOS SMITH
DATE 14/30/1988
RUN NUMBER 1 OF
CURRENT TIME 0.240IIE+03 STATISTICAL ARRAYS CLEARED AT TIME O.0000E+00
**STATISTICS FOR VARIABLES BASED ON OI3SERVATION**
MEAN STANDARD COEFF. OF MINIMUM MAXIMUM NUMBER OF VALUE DEVIATION VARIATION VALUE VALUE OBSERVATIONS
TIME IN SYSTEM 0.14737E+02 0.2701E+02 0.5702E+00 0.2577E+01 0.9998E+02 114678
**f[ STATISTICS**
FILL ASSOC NODE AVERAGE S1ANI)AITD MAXIMUM CURRENT AVERAGE NUMBER LABEL/TYPE 1,,FNGTII DEVIATION LENGTH LENGTH WAITING TIME
1 GIN QUEUE 0.0000 0.0000 1 (4 0.0000 2 SF I (IIJEIJE 31111 . 14901 1919.6951 68411 68144 34.1804 3 Cl- QUI:tJ[ 11146.8182 670.612'; 23014 2303 20.90116 14 RCL QUEUE 0.0121 0.2071 3 1 0.0026 5 SR QUEUE (:1.0186 0.1352 1 14 0.0003 6 SMR QUEUE 0.0000 0.0000 1 0 0 0000 7 C(; QUEUE 0.0000 0.0000 II 1) 0.0000 8 LAB QUEUE 0.()()0() 0.0000 (1 0 0.0000 9 CAS QUEUE 0.0000 0.0000 1) 1) 0.0000 10 PAL QUEUE 0.01)1)0 0.0000 0 0 0.0000 11 CALFNDAR 185.7871 10.9696 203 188 0.1179
**SERVICE ACTIVITY STATISIICS**
ACTIVITY STARTNODE OR SERVER AVERAGE STANDARD CURRENT AVERAGE MAXIMUM IDLE MAXIMUM BUSY ENTITY
INI)EX ACTIVITY LABEL CAPACITY UTILIZATION 1)EVIAIION UTILIZATION BLOCKAGE TIME/SERVERS TIME/SERVERS COUNT
1 GIN QUEUE 1 0.9996 0.02014 1 0.0000 0.1000 223.9011 214002 2 SLI QUEUE 1 0.9915 0.0495 1 0.0000 0.5900 239.4100 17109 3 CL QUEUE 1 0.9953 0.0602 1 0.0000 1.08140 238.71480 10863 Ii RCL QUEUE 1 0.3579 0.4793 1 0.0000 1.0980 0.1979 3906 5 Slip QUEUE 1 0.3060 0.14605 1 0.0000 1.6060 0.0100 114736 6 SMR QUEUE 1 0.3057 0.14601 0 0.0000 1.8610 0.0100 114120 7 CC QUEUE 1 0.2137 0.14095 0 0.0000 2.1160 0.0035 114703 8 LAB QUEUE 1 0.1584 0.36117 0 0.0000 2.3695 0.0026 114691 9 CAS QUEUE 1 0.1340 0.31108 0 0.0000 2.14721 0.0022 1146814
10 PAL QUEUE 1 0.1639 0.3700 1 0.0000 2.57143 0.0027 14678
II
APPENDIX B
1I
- - - - - - - - - - - - - - - - - - -
Originating Linkid: SMUVM1
Originating Userid: [4J1001)6
Distribution Code: BlN348
Spool file number: 5526
File Size - Recs: 00000258
File name and type: PA2 LISTING
Origin Time/Date: 5/10/88 17:143:29 C.D.T.
****
****
*** * * * * * ** * ** **** ** * * * ** 44 * 44444444 * *44* * 4444*44*4444 * 44 * * 44 *** * * * 44 * * * *4444*44444444 * *** **
44* * * 44 * * *44* * * ***** *44* *** *44 * * 44 * 44 *** 44*44* ** **** 44 * * * *4444* * 44*44 ****** * * ** 44*44* **
- - - - - - - - - - - - - - - - - - -
* * * * * * * * * *** **** *** * **** * * - * * * * * SLAM II VERSION 3.0 * * * * * * * *** * *********** * * * * * * * * * * C COPYRIGHT 1983 BY F'RITSKFiR AND ASSOCIATES, INC. * * * * ALL RIGHTS RESERVED * * - * * * * * * THIS SOFTWARE IS PROPRIETARY 10 AND A TRADE SECRET OF IRI1SKER & * * ASSOCIATES. INC. ACCESS TO AND USE OF THIS SOFTWARE IS GRANTED * * UND[R THE TERMS AND CONDITIONS OF THE SOFTWARE LICENSE AGREEMENT * * BETWEEN PRITSKER & ASSOCIATES. INC., AND LICENSEE, IDENTIFIED BY * * NUMBER AS FOLLOWS: * * * * SERIAL NUMBER: 2005143 * * * * THE TERMS AND CONDITIONS OF THE AGREEMENT SHALL BE STRICTLY * * ENFORCED. ANY VIOLATION OF THE AGREEMENT MAY VOID LICENSEE'S * * RIGHT TO USE THE SOFTWARE. * * * * * * * * * * PRITSKER AND ASSOCIATES, INC. * * P.O. BOX 21413 * * WEST LAFAYETTE, INDIANA 147906 * * (317)1163-5557 * * * * * * * * *
- - - - - - - - - - - - - - - - - - -
1 GEN,CARLOS SMITH,EX8,4/30/88; 2 LIMITS,10,3,9500;
3 NETWORK; START OF NETWORK
14 CREATE,.01,,1;
5 ACI,.05,,;
6 GIN QU[UE(1),,;
7 ACTIVITY(1)/1,.02,;
8 GOON,1;
9 ACT,.48,,SLI
10 SLI QUEIJE(2),,;
11 ACTIVITY(1)/2,.0114,
12 GOON,1;
13 ACT,.48,.77,CL;
114 ACT,.118,.23,RCL;
15 CL QU[UE(3),,;
16 AC[IVITY(1 )/3, .022,,;
17 GOON,1;
18 ACT, .1,,SRP;
19 RCL QtiEUE(14),,
20 ACTIVITY(1)/14,.022,
21 GOON,1;
22 ACE, .1,,SRP;
23 SRP QLJEIJE(5),,;
214 ACTIVITY(1)/5,.005,,;
25 GOON,1;
26 ACT, .1,,;
27 SMR. Q(JEUE(6),;
28 AC1 tVI IY(1)/6, .005,,;
29 GOON,1;
30 AC1, .1,,;
31 CC QUEIJE(7),;
32 ACT IvlrY( 1)17, .0059,;
33 GOON, 1;
314 ACT,.1,,;
35 LAB QUEUE(8),;
36 ACTIVITY(1)/8,.0037,;
37 GOON,1;
38 ACr,.1,,;
39 CAS QULUE(9),;
'so ACTIVITY(1)/9, .0022,;
Ill G00N,1;
142 AC1,.1,,;
43 PAL QUEUE(10),;
414 ACTIVITY(1)/10,.0027,;
1 15 COLCT, INT( 1 ),TIME IN SYSTEM,;
146 Ti TERM,;
147 ENDNETWORK;
148 INIT,0,180;
49 FIN;
- - - - - - - - - - - - - - - - - - -
SLAM I I ECHO REPORT
SIMULATION PROJECT EXR
DATE 14/30/1988
SLAM II VERSION OCT 85
GENERAL OPTIONS
PRINTINPUT STA1E14ENTS ( LIST): YES PRINT ECHO REPORT ( IECHO): YES EXECUTE SIMULATIONS ( IXQT): YES WARN OF DESTROYED ENTITIES: YES PRINT INTERMEDIAF[ RESULTS HEADING ( IPIRII): YES PRINT SUMMARY REPORT ( ISMRY); YES
LIMITS ON FILES
MAXIMUM NUMBER OF USER FILES (MIlLS): 10 MAXIMUM NUMBER OF USER ATTRIBUTES (MAIR): 3 MAXIMUM NUMBER OF CONCURRENT ENTRIES (MN1RY): 9500
BY CARLOS SMITH
RUN NUMBER 1 OF
FILE SUMMARY
FILE INITIAL RANKING NUMBER ENTRIES CRITERION
1 0 1110 2 1) FIFO 3 0 FIFO 14 0 1110 5 0 1110 6 0 FIFO 7 0 FIFO 8 0 FIFO 9 0 FIFO
10 (1 FIFO
STATISTICS BASED ON OBSERVATIONS
COLCT COLLECTION IDENTIFIER HISTOGRAM SPECIFICATIONS NUMBER MODE NCEL HLOW HWID
1 NETWORK TIME IN SYSTEM
RANDOM NUMBER STREAMS
STREAM SEED NUMBER VALUE
1 4289561419 2 1951432149147 3 11145661099 14 1835132737 5 7914161987
REINITIALIZATION OF STREAM
NO NO NO NO NO
- - - - - - - - - - - - - - - - - - -
6 1329531353 NO 7 200496731 NO 8 633816299 NO 9 1410143363 NO 10 1282538739 NO
INITIALIZATION OPTIONS
BEGINNING TIME OF SIMULATION (TTBEG): ENDING TIME OF SIMULATION ( TIFIN): STATISTICAL ARRAYS CLEARED (JJCLR): VARIABLES INITIALIZED (JJVAR): FILES INITIALIZED (JJFIL):
NSET/QSET STORAGE ALLOCATION
0.0000 E+O0 0. 1800E-'-03 YES YES YES
DIMENSION OF NSET/QSET (NNSET): 80000 WORDS ALLOCATED TO FILING SYSTEM: 66500 WORDS ALLOCATED TO VARIABLES: 12716 WORDS AVAILABLE FOR PLOTS/TABLES: 784
INPUT ERRORS DETECTED: 0
EXECUTION WILL BE ATTEMPTED
- - - - - - - - - - - - - - - - - - -
SLAM I I SUMMARY REPORT
SIMULATION PROJECT EX8 BY CARLOS SMITH
DATE 4/30/1988 RUN NUMBER 1 OF 1
CURRENT TIME 0.1800E+03 STATISTICAL ARRAYS CLEARED AT TIME O.0000E+O0
**STATISTICS FOR VARIABLES BASED ON OBSERVATION**
MEAN STANDARD COEFF. OF MINIMUM MAXIMUM NUMBER OF VALUE DEVIATION VARIATION VALUE VALUE OBSERVATIONS
TIME IN SYSTEM 0.4622E+02 0.2575E+02 0.5572E+00 0.1690E+01 0.9084E+02 8920
**FILE STATISTICS**
FILE ASSOC NODE AVERAGE STANDARD MAXIMUM CURRENT AVERAGE NUMBER LABEL/TYPE LENGTH DEVIATION LENGTH LENGTH WAITING TIME
1 GIN QUEUE 4494.7109 2599.2473 9003 9002 44.9346 2 SLI QUEUE 0.0000 0.0000 0 0 0.0000 3 CL QUEUE 0.2693 0.4755 3 0 0.007() 14 RCL QUEUE 0.0066 0.0812 1 (1 0.0006 5 SRP QUEUE 0.0027 0.0517 1 0 0.0001 6 SMR QUEUE 0.0000 0.0000 1 0 0.0000 7 CC QUEUE 0.0009 0.0304 1 0 0.0000 8 LAB QUEUE 0.0000 0.0000 0 0 0.0000 9 GAS QUEUE 0.0000 0.0000 0 0 0.0000
10 PAL QUEUE 0.0000 0.0000 0 0 0.0000 11 CALENDAR 87.2057 4.7732 92 89 0.0771
**SERVICE ACTIVITY STATISTICS**
ACTIVITY START NODE OR SERVER AVERAGE STANDARD CURRENT AVERAGE MAXIMUM IDLE MAXIMUM BUSY ENTITY INDEX ACTIVITY LABEL CAPACITY UTILIZATION DEVIATION UTILIZATION BLOCKAGE TIME/SERVERS TIME/SERVERS COUNT
1 (;IN QUEUE 1 0.9997 0.0167 1 0.0000 0.0500 179.9500 9002 .SLI QUEUE 1 0.6976 0.4587 1 0.0000 0.5500 0.0140 8977
3 CL QuEUE 1 0.8432 0.3635 0 0.0000 1.0440 0.9235 6903 If RCL
QUEUE1 0.2503 0.4331 1 0.0000 1.0640 0.1539 2049
5 SRP QUEUE 1 0.2478 0.14315 0 0.0000 1.1660 0.0100 8946 6 SMR QIJEI)E 1 0.2476 0.14314 0 0.0000 1.2710 0.0100 8941 7 CC QUEUE 1 0.2922 0.4543 0 0.0000 1.3760 0.0118 8936 8 LAB QUEUE 1 0.1830 0.3864 0 0.0000 1.4819 0.0037 8931 9 CAS QUEUE 1 0.1087 0.3114 0 0.0000 1.5856 0.0022 8925
10 PAL QUEUE 1 0.1329 0.3395 0 0.0000 1.6878 0.0027 8920
APPENDIX C
I11
- - - - - - - - - - - - - - - - - - -
Originating Linkid: SMUVM1
Originating liserid: E4JI0006
Distribution Code: B1N3148
Spool file number: 55147
File Size - Rees: 01)01)0258
File name and type: PA4 LISTING
Origin Time/Date: 5/10/88 18:09:114 C.D.T.
****
- - - - - - - - - - - - - - - - - - -
* *
* *
* *
* *
* **4+************ 44
4+ 4+ 4+ 4+
4+ * SLAM II VERSION 3.0 * 4+ 4+ 4+ 4+ 4+
* **************4+ 4+
4+ 4+
4+ 4+
4+ 4+
* *
C COPYRIGHT 1983 BY PRITSKER AND ASSOCIATES, INC. 4+ 4+
ALL RIGHTS RESERVED 4+ 4+
4+ 4+
4+ 4+
THIS SOFTWARE IS PROPRIETARY 10 AND A TRADE SECRET OF PRIESKER & ASSOCIATES, INC. ACCESS TO AND USE OF THIS SOFTWARE IS GRANTED UNDER IFIE TERMS AND CONDITIONS OF THE SOFTWARE LICENSE AGREEMENT BETWEEN PRITSKER & ASSOCIATES, INC., AND LICENSEE, IDENTIFIED BY * NUMBER AS FOLLOWS: S
4+ 4+
SERIAL NUMBER: 2005143 4+ 4+ 44
* THE TERMS AND CONDITIONS OF THE AGREEMENT SHALL BE STRICTLY ENFORCED. ANY VIOLATION OF THE AGREEMENT MAY VOID LICENSEE'S RIGHT rn USE THE SOFTWARE.
4+ 4+
4+ 4+
4+ 4+
4+ 4+
PRIT.SKER AND ASSOCIATES, INC. P.O. BOX 21413
WEST LAFAYETTE, INDIANA 47906 * (317)1463-5557
4+ *
4+ 4+
4+ 4+
4+ *
- - - - - - - - - - - - - - - - - -
1 GEN,CARLOS SMITH,EX8,14/30/88; 2 LIMITS,10,3,9500;
3 NETWORK; START OF NETWORK
74 CREATE,.01,,1;
5 ACT,O,,;
6 GIN QLJEUE(1),,;
7 ACTIVITY(1)/i,.02,;
8 GOON,i;
9 AC[,.';8,,SLI
10 SLI QIJEUE(2),,;
11 ACTIVITY( 1)12, .0111,;
12 GOON,i;
13 ACT,.148,.77,CL;
174 ncr. .'78,.23,RCL;
15 CL QUE(J[(3),,;
16 ACTIVIIY(1)/3,.022,,;
11 GOON,1;
18 ACI,.1,,SRP;
19 RCL QIJE(IE(74),,
20 ACIIVITY( 1)/74, .022,,;
21 GOON,i;
22 ACr,.1,,SRP;
23 SRI' QUEIJE(5),
214 ACT IVI IY( 1)15, .1)05,,;
25 GOON,1;
26 ACI,.1,,;
27 SMR QUEUE(6),;
28 ACIIVIFY(1)/6,.005,,;
29 GOON,i;
30 AGT,.i,,;
31 CC QUEUE(7),;
32 ACIIVITV(1)/7,.0126,;
33 000N,1;
374 ACT,.1,,;
35 LAB QUE(JE(8),;
36 ACT IVITY( 1)/8, .0065,;
31 GOON,i; 38
39 CAS QIJEUE(9),;
140 ACTIVITY(1)/9,.00574,;
741 GOON,1;
142 ACI,.1,,;
143 PAL QIJEIJE(iI)),;
44 ACTIVITY(I)/10,.0027,;
145 COLCI, INT(1),TIME IN SYSTEM,;
146 Ti TERM,;
747 ENDN[TWORK;
48 IN 11,0, 180;
49 FIN;
- - - - - - - - - - - - - - - - - - -
SLAM I I ECHO REPORT
SIMULATION PROJECT EX8
DATE 14/30/1988
SLAM II VERSION OCT 85
GENERAL OPTIONS
PRINT INPUT STATEMENTS (IL 1ST): YES PRINT ECHO REPORT ( IECHO): YES EXECUTE SIMULATIONS ( IXOT): YES WARN OF DESTROYED ENTITIES: YES PRINT INTERMEDIATE RESULTS HEADING ( IPIRH): YES PRINT SUMMARY REPORT (ISMRY): YES
LIMITS ON FILES
MAXIMUM NUMBER OF USER FILES (MFILS): 10 MAXIMUM NUMBER OF USER ATTRIBUTES (MATR): 3 MAXIMUM NUMBER OF CONCURRENT ENTRIES (MNTRY): 9500
BY CARLOS SMITH
RUN NUMBER 1 OF
FILE SUMMARY
FILE INITIAL RANKING NUMBER ENTRIES CRITERION
1 0 FIFO 2 0 FIFO 3 0 FIFO 14 0 FIFO 5 0 FIFO 6 0 FIFO 7 0 FIFO 8 0 FIFO 9 0 FIFO
10 0 FIFO
STATISTICS BASED ON OBSERVATIONS
COLCT COLLECTION IDENTIFIER HISTOGRAM SPECIFICATIONS NUMBER MODE NCEL 1-ILOW HWID
1 NETWORK TIME IN SYSTEM
RANDOM NUMBER STREAMS
STREAM SEED NUMBER VALUE
1 14289561419 2 1951432149147 3 1145661099 4 1835732737 5 7914161987
REINIT IALIZAT ION OF STREAM
NO NO NO NO NO
- - - - - - - - - - - - - - - - - - -
6 1329531353 NO 1 200096737 NO 8 633816299 NO 9 1010143363 NO
10 1282538739 NO
INITIALIZATION OPTIONS
BEGINNING TIME 01 SIMULATION (TTBEG): O.0000E+00 ENDING TIME OF SIMULATION (T[FIN): 0.1800E+03 STATISTICAL ARRAYS CLEARED (JJCLR): YES VARIABLES INITIALIZED (J.JVAR): YES FILES INITIALIZED (JJFIL): YES
NSET/QSET STORAGE ALLOCATION -
DIMENSION OF NSET/QSET (NNSET): 80000 WORDS ALLOCATED TO FILING SYSTEM: 66500 WORDS ALLOCATED TO VARIABLES: 12716 WORDS AVAILABLE FOR PLOTS/TABLES: 780
INPUT ERRORS DETECTED: 0
EXECUTION WILL BE ATTEMPTED
- - - - - - - - - - - - - - - - - - -
SLAM II SUMMARY REPORT
SIMULATION PROJECT EXB
BY CARLOS SMITH
DATE 0/30/1988
RUN NUMBER 1 OF
CURRENT TIME 0.1800E+03 STATISTICAL. ARRAYS CLEARED AT TIME O.0000E+0O
**STATISTICS FOR VARIABLES BASED ON OBSERVATION**
MEAN STANDARD COEFF. OF MINIMUM MAXIMUM NUMBER OF VALUE DEVIATION VARIATION VALUE VALUE OBSERVATIONS
TIME IN SYSTEM 0.0620E+02 0.2576E+02 0.5576E+00 0.1653E+01 0.9083E+02 8922
**FILE STATISTICS**
FILE ASSOC NODE AVERAGE STANDARD MAXIMUM CURRENT AVERAGE NUMBER LABEL/TYPE LENGTH DEVIATION LENGTH LENGTH WAITING TIME
1 GIN QUEUE 14497.16111 2599.2598 9005 9005 2 SLI QUEUE 0.0000 0.0000 0 0 0.0000 3 Cl.- QUEUE 0.2693 0.0755 3 0 0.0070 0 RCL QUEUE 0.0066 0.0812 1 0 0.0006 5 SRP QUEUE 0.0027 0.0517 1 1) 0.0001 6 SMR QUEUE ().0000 0.0000 1 0 0.0000 7 CC QUEUE 0.0178 0.1320 1 0 0.0000 8 LAB QUEUE 0.0000 0.0000 0 0 0.0000 9 GAS QUEUE 0.000() 0.0000 0 0 0.0000
10 PAL QUEUE 0.0000 0.0000 0 0 0.0000 11 CALENDAR 82.8860 0.6271 87 80 0.0730
**SERVICE ACTIVITY STATISTICS** -
ACTIVITY START NODE OR SERVER AVERAGE STANDARD CURRENT AVERAGE MAXIMUM IDLE MAXIMUM BUSY ENTITY INDEX ACTIVITY LABEL CAPACITY UTILIZATION DEVIATION UTILIZATION BLOCKAGE TIME/SERVERS TIME/SERVERS COUNT
1 GIN QUEUE 1 1.0000 0.0000 1 0.0000 0.0000 180.0000 9000 2 SLI QUEUE 1 0.6978 0.0586 1 0.0000 0.5000 0.0100 8979 3 CL QUEUE 1 0.8434 0.3633 1 0.0000 0.9900 0.9235 6904 Si RCL QUEUE 1 0.25011 0.11332 0 0.0000 1.0100 0.1539 2050 5 SRP QUEUE 1 0.21479 0.0316 0 0.0000 1.1160 0.0100 8949 6 SMR QUEUE 1 0.2477 0.0315 0 0.0000 1.2210 0.0100 8940 7 CC QUEUE 1 0.6249 0.0836 1 0.0000 1.3260 0.0629 8938 8 LAB QUEUE 1 0.3216 0.0667 0 0.0000 1.4386 0.0065 8933 9 GAS QUEUE 1 0.2669 0.0420 0 0.0000 1.5451 0.0050 8927
10 PAL QUEUE 1 0.1329 0.3395 0 0.0000 1.6505 . 0.0027 8922
I I I I APPENDIX D I I I
[I I I I 1 I I
- - - - - - - - - - - - - - - - - - -
Originating F inkid: SMIJVM1
Originating Userid: EI1JI0006* * *
Distribution Code: BIN348
Spool file number: 5539 ****
File Size - Roes: 00000258
File name and type: PA3 LISTING****
OriginTime/Date: 5/10/88 17:57:39 C.D.T.
**** **** ***********************************************************************
* * * * * ** ** *** * * *** * * * * **** * * *** * * ** *** * * * * * ** ** * ** *** ******* ***** ** * ** * * ** *44*4444*44* *44 * 4444*44*44*44*44444444*44*44*44 ****** 34* **** 44*44 ***** *3444*4444*444444* *** *****
- - - - - - - - - - - - - - - - - - -
* * * * * * * * * *************** * * * * * * * SLAM II VERSION 3.0 * * * * * * * *************** * * * * * * * * * * C COPYRIGHT 1983 BY PRITSKER AND ASSOCIATES, INC. * * * * ALL RIGHTS RESERVED * * * * * * * * THIS SOFTWARE IS PROPRIETARY TO AND A TRADE SECRET OF PRITSI(ER & * * ASSOCIATES, INC. ACCESS TO AND USE OF THIS SOFTWARE IS GRANTED * * UNDER THE TERMS AND CONDITIONS OF THE SOFTWARE LICENSE AGREEMENT * * BETWEEN PRIISKER & ASSOCIATES, INC., AND LICENSEE, IDENTIFIED BY * * NUMBER AS FOLLOWS: * * * * SERIAL NUMBER: 200543 * * * * THE TERMS AND CONDITIONS OF THE AGREEMENT SHALL BE STRICTLY * * ENFORCED. ANY VIOLATION OF THE AGREEMENT MAY VOID LICENSEE'S * * RIGHT TO USE THE SOFTWARE. * * * * * * * * * * PRITSKER AND ASSOCIATES, INC. * * P.O. BOX 21413 * * WEST LAFAYETTE, INDIANA 147906 * * (317)1463-5557 * * * * * * * * * ********************************************************* **************
- - - - - - - - - - - - - - - - - - -
1 GEN,CARLOS SMITH,EX8,14/30/88; 2 LIMITS,10,3,9500;
3 NETWORK; START OF NETWORK
14 CREAJE,.01,,1;
5 ACT,.1,,;
6 GIN QIJEIJE(1),,;
7 ACTIVITY(1)/1,.02,;
8 GOON,1;
9 ACT, .118,,SLI
10 SLI QUEUE(2),,;
11 ACT IVITY( 1 )1 2 , .0114,;
12 GOON,1;
13 ACT,.118,.77,CL;
114 ACT,.148,.23,RCL;
15 CL QUEIJE(3),,;
16 ACTIVITY(l)/3,.022,,;
17 GOON,1;
18 ACT,.1,,SRP;
19 RCL QUELJE(4),,;
20 ACTIVITY(1)/4,.022,,;
21 GOON,i;
22 ACT,.1,,SRP;
23 SRP QUEUE(5),,;
214 ACTIVITY(1)/5,.005,,;
25 GOON,1;
26 ACT,.i,,;
27 SMR QLJEIJE(6),;
28 ACTIVITY(1)/6,.005,.;
29 GOON,1; 30
31 CC QIJEUE(7),;
32 ACTIVITY(1)/7,.0059,;
33 GOON,1;
314 ACT,.1,,;
35 LAB QUEUII(8).;
36 ACTIVITY(1)/8,.0065,;
37 GOON,1;
38 ACT,.l,,;
39 CAS QUEtJE(9),;
140 ACTIVITY(1)/9, .0027,;
ill GOON,1;
142 ACT,.1,,;
143 PAL QUEUE(10).; ljt ACTIVITY(1 )/10, .0027.;
'iS COLCT, INT( 1 ),TIME IN SYSTEM,;
146 Ti TERM,;
147 ENDNETWORK; INI 1,0,180;
49 FIN;
- - - - - - - - - - - - - - - - - - -
SLAM II ECHO REPORT
BY CARLOS SMITH
RUN NUMBER 1 OF
SIMULATION PROJECT EX8
DATE 4/30/1988
SLAM II VERSION OCT 85
GENERAL OPTIONS
PRINT INPUT STATEMENTS ( lUST): YES PRINT ECHO REPORT (IECHO): YES EXECUTE SIMULATIONS ( IXQT): YES WARN OF DESTROYED ENTITIES: YES PRINT INTERMEDIATE RESULTS HEADING ( IPIRH): YES PRINT SUMMARY REPORT ( ISMRY): YES
LIMITS ON FILES
MAXIMUM N(JMBER.OF USER FILES (MFILS): 10 MAXIMUM NUMBER OF USER ATTRIBUTES (MATR): 3 MAXIMUM NUMBER OF CONCURRENT ENTRIES (MNTRY): 9500
FILE SUMMARY
FILE INITIAL RANKING NUMBER ENTRIES CRITERION
1 0 FIFO 2 0 FIFO 3 0 FIFO
0 FIFO 5 0 FIFO 6 0 FIFO 7 0 FIFO 8 0 FIFO 9 0 FIFO 10 0 FIFO
STATISTICS BASED ON OBSERVATIONS
COLCT COLLECTION IDENTIFIER HISTOGRAM SPECIFICATIONS NUMBER MODE NCEL HLOW HWID
1 NETWORK TIME IN SYSTEM
RANDOM NUMBER STREAMS
STREAM SEED NUMBER VALUE
1 428956419 2 19511324947 3 1145661099
1835732737 5 7914161987
REINIT IALIZAT ION OF STREAM
NO NO NO NO NO
- - - - - - - - - - - - - - - - - - -
6 1329531353 NO 1 2001496737 NO 8 633816299 NO 9 114101143363 NO
10 1282538739 NO
INITIALIZATION OPTIONS
BEGINNING TIME OF SIMULATION (TTBEG): O.0000E+00 ENDING TIME OF SIMULATION (ThIN): 0.1800E+03 STATISTICAL ARRAYS CLEARED (JJCLR): YES VARIABLES INITIALIZED (JJVAR): YES FILES INITIALIZED (JJFIL): YES
NSET/QSET STORAGE ALLOCATION
DIMENSION OF NSET/QSET (NNSET): 80000 WORDS ALLOCATED TO FILING SYSTEM: 66500 WORDS ALLOCATED TO VARIABLES: 12716 WORDS AVAILABLE FOR PLOTS/TABLES: 7814
INPUT ERRORS DETECTED: 0
EXECUTION WILL BE ATTEMPTED
- - - - - - - - - - - - - - - - - - -
SLAM II SUMMARY REPORT
SIMULATION PROJECT EX8 BY CARLOS SMITH
DATE 11/30/1988 RUN NUMBER 1 OF 1
CURRENT TIME 0.1800E+03 STATISTICAL ARRAYS CLEARED AT TIME O.0000E+00
**STATISTICS FOR VARIABLES BASED ON OBSERVATION**
MEAN STANDARD COEFF. OF MINIMUM MAXIMUM NUMBER OF VALUE DEVIATION VARIATION VALUE VALUE OBSERVATIONS
TIME IN SYSTEM 0.0626E+02 0.257'IE+02 0.5565E+00 0.171411E+01 0.9086E+02 8911
"FILE STATISIICS**
FILE ASSOC NODE AVERAGE STANDARD MAXIMUM CURRENT AVERAGE NUMBER LABEL/TYPE LENGTH DEVIATION LENGTH LENGTH WAITING TIME
1 GIN QUEUE 11492.10814 2599.3013 9000 9000 40.9215 2 ST. I QUEUE 0.0000 1). 01)1)0 0 0 0.0000 3 Cl- QUEUE 0.2692 0.0155 3 0 0.0010 Ii RCL QUEUE 0.0066 0.0811 1 0 0.0006 5 SRP QUEUE 0.0021 0.0517 1 0 0. 0001 6 SMR QUEUE 0.0000 0.0000 1 0 0.0000 7 CC QUEUE 0.0009 0.0304 1 0 0.0000 B LAB QUEUE 0.0008 0.0288 1 0 0.0000 9 GAS QUEUE 0.0000 0.0000 0 0 0.0000 10 PAL QUEUE 0.0000 0.1)1)00 0 0 0.0000 11 CALENDAR 92.3087 4.9421 97 90 0.0815
**SERVICE ACTIVITY STATISTICS**
ACTIVITY START NODE OR SERVER AVERAGE STANDARD CURRENT AVERAGE MAXIMUM IDLE MAXIMUM BUSY ENTITY INDEX ACTIVITY LABEL CAPACITY UTILIZATION DEVIATION UTILIZATION BLOCKAGE TIME/SERVERS TIME/SERVERS COUNT
1 GIN QUEUE 1 0.9994 0.0236 1 0.0000 0.1000 179.9000 8999 2 SLI QUEUE 1 0.6910 0.0588 1 0.0000 0.6000 0.0100 8970 3 Cl- QUEUE 1 0.8030 0.3637 1 0.0000 1.0900 0.9235 6901 If RCL QUEUE 1 0.2501 0.'1330 0 0.0000 1.1140 0.1539 2048 5 SRP QUEUE 1 0.2477 0.4315 0 0.0000 1.2160 0.0100 8904 6 SMR QUEUE 1 0.2076 0.0313 0 0.0000 1.3210 0.0100 8939 7 CC QUEUE 1 0.2921 0.0503 1 0.0000 1.4260 0.0118 8933 8 LAB QUEUE 1 0.3215 0.0666 0 0.0000 1.5319 0.0130 8928 9 GAS QUEUE 1 0.1329 0.3395 0 0.0000 1.6384 0.0027 8922
10 PAL QUEUE 1 0.1329 0.3394 1 0.0000 1.7411 0.0027 8917
RECOMMENDATIONS
RECOMMENDATIONS
Our recommendations are both subjective and objective. The
results from our, simulation give us a general idea of what the
different combinations of machines are going to yield, however, our
final decisions are not based solely on these results. After being
involved with this project for so long, we feel we can exercise some
sort of judgement of our own based on what we have learned.
We feel that buying all the machines new is not necessary
because there are used machines available which are less expensive
and run at comparable rates. As we described in our analysis
section, the first four machines-- the ginaca, single knife slicer,
corer/can loader and the resizer/corer/can loader, should all be r bought new from Honomach. The remaining mjcines should be
bought used. What we have done is incorporate the last 3 scenarios
into what we thought would be a suitable combination of machines.
A production analysis for this . combination follows.(Also see
simulation Appendix E)
At the same time, we were able to notice a problem in the
system we were simulating. A significant bottleneck was occurring
at the can loader due to the fact that the ginaca and slicer were
running at full speeds. Instead of running a single corer/can loader,
we recommend the process to use two corer/can loaders running in
parallel. In theory and in practice, using two corer/can loaders in
parallel would increase productivity significantly.
I
II
RECOMMENDED COMBINATIONOF MACHINERY
MACHINE
GINACA SLICER CORER/CAN LOADER RESIZER/CORER/C.L.
TOTAL
MANUF/MODEL
Honom ach
COST
$65,000 $13,000 $24,000 $26,000 $30,000
$158,000
CVTT 'T .) 1 I't LI 1
CAN SEAMER
COOKER/COOLER
LABELER
CASER
PALLET IZER
MAINTENANCE/SEASON
TOTAL
FMC-'1 18 PVS. 18 valve(used)
Angelus 40-P (used)
FMC 2-shell 84" diameter
Burt AU/AUS 404x611
Burt roll-in
FMC CP-20
$39,500
$39,500
$200,000
$9500
$12500
$36,500
$411,500
$5000
$500,00
PRODUCTION ANALYSIS RECOMMENDED SCENARIO
TOTAL INVESTMENT= $500.500
NO. OF OBSERVATIONS AT STEADY STATE= (8917-2700)/2= 3109
NO. OF OBSERVATIONS PROJECTED FOR I SHIFT (8 hours)= 24,872
13, 3/8 SLICES/UNIT 77% OF SLICES ARE CANNED AS SLICED 23% OF SLICES ARE CANNED AS BY-PRODUCTS (juice, tidbits,
chunks, ets.)
PRODUCTION PER SHIFT OF SLICED PINEAPPLE 13(24,872)(.77)= 248,969
NO. 2 CANS/SHIFT (10 slices per can) 248,969/10= 24,897
CASES/SHIFT 24,897/24= 1037 cases
ASSUMING 2 SHIFTS/DAY= 2074
SEASON RUNS 7 MONTHS/YEAR, 6 DAYS/WEEK PRODUCTION (ASSUMING ALL CASES WILL BE BOUGHT AT CURRENT MARKET PRICE OF $9.00/CASE)
(9)(2074)(6)(4)(7)= $3,135,888 PER SEASON
I I I I APPENDIX E I I I I I I U
I I I I I I I
- - - - - - - - - - - - - - - - - - -
Originating Linkid: SMIJVM1
Originating tiserid: EJI0006
Distribution Code: BIN348
Spool file number: 5622
File Size - Recs: 00000258
File name and type: PA3 LISTING
Origin Time/Date: 5/10/88 20:2:22 C.D.T.
- - - - - - - - - - - - - - - - - - -
* * * * * * * * * *************** * * * * * * * SLAM II VERSION 3.0 * * * * * * * *************** * * * * * * * * * * C COPYRIGHT 1983 BY PRITSKER AND ASSOCIATES, INC. * * * * ALL RIGHTS RESERVED * * * * * * * * THIS SOFTWARE IS PROPRIETARY TO AND A TRADE SECRET OF PRITSKER & * * ASSOCIATES, INC. ACCESS TO AND USE OF THIS SOFTWARE IS GRANTED * * UNDER THE TERMS AND CONDITIONS OF THE SOFTWARE LICENSE AGREEMENT * * BETWEEN PRITSKER & ASSOCIATES, INC., AND LICENSEE, IDENTIFIED BY * * NUMBER AS FOLLOWS * * * * SERIAL NUMBER: 200543 * 4+ 4+
THE TERMS AND CONDITIONS OF THE AGREEMENT SHALL BE STRICTLY 4+ * ENFORCED. ANY VIOLATION OF THE AGREEMENT MAY VOID LICENSEE'S * RIGHT TO USE THE SOFTWARE. * 4+ *
* 4+
4+ 4+
* 4+
* PRITSKER AND ASSOCIATES, INC. P.O. BOX 21413
* WEST LAFAYETTE, INDIANA 147906 * * (317)1463-5557 * * * * 4+ 4+
4+ *
- - - - - - - - - - - - - - - - - - -
1 GEN,CARLOS SMITH,EX8,4/30/88; 2 LIMITS,10,3,9500;
3 NETWORK; START OF NETWORK
4 CREATE,.01,,1;
5 ACT,.1,,;
6 GIN QUEUE(1),,;
7 ACTIVITY(1)/1,.02,;
8 GOON,1;
9 ACT,.48,,SLI
10 SLI QUEUE(2),,;
11 ACTIVITY(1)/2, .014,;
12 COON,1;
13 ACT,.1$8,.77,CL;
14 ACT,.148,.23,RCL;
15 CL QUEUE(3),,;
16 ACTIVITY(1)/3,.022,,;
17 GOON,1;
18 ACI,.1,,SRP;
19 RCL QUEtJE(14),,;
20 ACTIVITY(1)/4, .022,.;
21 GOON,1;
22 ACT,.1,,SRP;
23 SRP QUEUE(5),,;
24 ACTIVITY(1)/5,.005,,;
25 GOON.1;
26 ACT,.1,,;
27 SMR QUEUE(6),;
28 ACTIVITY( 1)/6, .005,,;
29 GOON,1;
30 ACT .1,,;
31 CC QUEUE(7),;
32 ACTIVITY(1)/7,.0059,;
33 GOON,1;
34 ACT,.1,,;
35 LAB QUEUE(8),;
36 ACTIVITY(1)/8,.0065,;
37 GOON,1;
38 ACT,.1,,;
39 CAS QIJEUE(9),;
40 ACTIVITY(1)/9,.0054,; 41 GOON,1;
42 ACI,.1,,; -
43 PAL QUEUE(10),;
44 ACTIVITY(1)/0,.0027,;
45 COLGT, INT(1),TIME IN SYSTEM,;
46 Ti TERM,;
47 ENDNETWORK;
48 INIF,0,180; 49 FIN;
- - - - - - - - - - - - - - - - - - -
SLAM II ECHO REPORT
BY CARLOS SMITH
RUN NUMBER 1 01
SIMULATION PROJECT EX8
DATE 4/30/1988
SLAM II VERSION OCT 85
GENERAL OPTIONS
PRINT INPUT STATEMENTS (ILIST): YES PRINT ECHO REPORT ( IECIIO): YES EXECUTE SIMULATIONS ( IXQI): YES WARN OF DESTROYED ENTITIES: YES PRINT INTERMEDIATE RESULTS HEADING ( IPIRH): YES PRINT SUMMARY REPORT (ISMRY): YES
LIMITS ON FILES
MAXIMUM NUMBER OF USER FILES (MFILS): 10 MAXIMUM NUMBER 01 USER ATTRIBUTES (MA1R): 3 MAXIMUM NUMBER OF CONCURRENT ENTRIES (MNTRY): 9500
FILE SUMMARY
FILE INITIAL RANKING NUMBER ENTRIES CRITERION
1 0 FIFO 2 0 FIFO 3 0 FIFO '4 0 FIFO 5 0 FIFO 6 0 FIFO 7 0 1110 8 0 FIFO 9 0 FIFO
10 0 FIFO
STATISTICS BASED ON OBSERVATIONS
COLCT COLLECTION IDENTIFIER HISTOGRAM SPECIFICATIONS NUMBER MODE NCEL HLOW HWID
1 NETWORK TIME IN SYSTEM
RANDOM NUMBER STREAMS
STREAM SEED NUMBER VALUE
1 4289561119 2 195I324947 3 1145661099
1835732737 5 794161987
REINIT IALIZAT ION OF STREAM
NO NO NO NO NO
- - - - - - - - - - - - - - - - - - -
6 1329531353 NO 7 200496737 NO 8 633816299 NO 9 1410143363 NO
10 1282538739 NO
INITIALIZATION OPTIONS
BEGINNING TIME OF SIMULATION (TTBEG): O.0000E+00 ENDING TIME OF SIMULATION (TTFIN): 0.1800E+03 STATISTICAL ARRAYS CLEARED (JJCLR): YES VARIABLES INITIALIZED (JJVAR): YES FILES INITIALIZED (JJFIL): YES
NSET/QSET STORAGE ALLOCATION
DIMENSION OF NSET/QSET (NNSET): 80000 WORDS ALLOCATED TO FILING SYSTEM: 66500 WORDS ALLOCATED TO VARIABLES: 12716 WORDS AVAILABLE FOR PLOTS/TABLES: 784
INPUT ERRORS DETECTED: 0
EXECUTION WILL BE ATTEMPTED
- - - - - .- - - - - - - - - - - - - -
SLAM I I SUMMARY RE-PORT
SIMULATION PROJECT EX8 BY CARLOS SMITH
DATE 4/30/1988 RUN NUMBER 1 OF 1
CURRENU TIME 0.1800E+03 STATISTICAL ARRAYS CLEARED AT TIME O.0000E+00
**STATISTICS FOR VARIABLES BASED ON OBSERVATION**
MEAN STANDARD COEFF. OF MINIMUM MAXIMUM NUMBER OF VALUE DEVIATION VARIATION VALUE VALUE OBSERVATIONS
TIME IN SYSTEM 0.4626E+02 0.2574E+02 0.5565E+00 0.1746E+01 0.9086E+02 8917
**FILE STATISTICS**
FILE ASSOC NODE AVERAGE STANDARD MAXIMUM CURRENT AVERAGE NUMBER LABEL/TYPE LENGTh DEVIATION LENGTH LENGTH WAITING TIME
1 GIN QUEUE 4492.1484 2599.3013 9000 9000 44.9215 2 SLI QUEUE 0.0000 - 0.0000 0 0 0.0000 3 CL QUEUE 0.2692 0.4755 3 0 0.0070 4 RCL QUEUE 0.0066 0.0811 1 0 0.0006 5 SRP QUEUE 0.0027 0.0517 1 0 0.0001 6 SMR QUEUE 0.1)01)0 0.0000 1 0 0.0000 7 CC QUEUE 0.0009 0.0304 1 0 0.0000 8 LAB QUEUE 0.0008 0.0288 1 0 0.0000 9 CAS QUEUE 0.0000 0.0000 0 0 0.0000 10 PAL QUEUE 0.0000 0.0000 0 0 0.0000 11 CALENDAR 92.4681 4.9604 97 94 0.0816
**SERVICE ACTIVITY STAUSTICS**
ACTIVITY START NODE OR SERVER AVERAGE STANDARD CURRENT AVERAGE MAXIMUM IDLE MAXIMUM BUSY ENTITY INDEX ACTIVITY LABEL CAPACITY UTILIZATION DEVIATION UTILIZATION BLOCKAGE TIME/SERVERS TIME/SERVERS COUNT
1 GIN QUEUE 1 0.9994 0.0236 1 0.0000 0.1000 179.9000 8999 2 SLI QUEUE 1 0.6974 0.4588 1 0.0000 0.6000 0.0140 8974 3 CL QUEUE 1 0.8430 0.3637 1 0.0000 1.0940 0.9235 6901 4 RCL QUEUE 1 0.2501 0.4330 0 0.0000 1.1140 0.1539 2048 5 SRP QUEUE 1 0.2477 0.4315 0 0.0000 1.2160 0.0100 8944 6 SMR QUEUE 1 0.2476 0.4313 0 0.0000 1.3210 0.0100 8939 7 CC QUEUE 1 0.2921 0.4543 1 0.0000 1.4260 0.0118 8933 8 LAB QUEUE 1 0.3215 0.4666 0 0.0000 1.5319 0.0130 8928 9 GAS QUEUE 1 0.2668 0.4419 0 0.0000 1.6384 0.0054 8922 10 PAL QUEUE 1 0.1328 0.3394 0 0.0000 1.7438 0.0027 8917
I I I I I U I I I I I I I I I I I I I
SOURCES AND CONTACTS
The Pineapple Growers Association of Hawaii 1150 South King St. Suite 901 Honolulu, HI 96814 (808) 531-5395
Honomach, Inc. 91-060 Hanua Street Ewa Beach, HI 96707-1777 contact: Francis Santos
Intermex Products Arlington, TX contact: Hank Joslin (214) 660-2071
La Torre Mexico City, Mexico contact: Jose Antonio Lorenzo (905) 872-1087 (905) 872-1598
Dole Hawaiin Cannery 650 Iwilei Rd. Honolulu, HI 96801 contact: Bruce Foot
Director of Engineering (808) 544-5214
Castle & Cooke, Inc. (808) 548-6611
Del Monte, Corp. Hawaiin Operation (808) 621-1208
Custom Food Machinery, Inc. contact: Eugene Barquet (408) 246-2080
Machinery & Equipment Co.
I I I I I I I I I I I I I I I I I I I
contact: Paul Johnson (213) 484-5385 So. Cal. (714) 599-3916 L.A. Office
FMC200 East Randolph Drive Chicago, IL 60601 contact: Jeff Dahl
(209) 661-3200
Angelus 4900 Pacific Blvd. Los Angeles, CA 90058 contact: Steve Scott (213) 583-2171
Burt436 Devon Park Dr. P.O. Box 405 Wayne, PA 19087 contact: Al Pompeo
(215) 293-0100
Standard-Knapp P.O. Box 313 Portland, CT 06480 contact: Bill Crouch
(203) 342-1100
New way P.O. Box 467, Blettner Ave. Hanover, PA 17331 contact: Jim Hook
(717) 637-2133
Atlas- Pacific 1321 67th St. Emeryville, CA 94608 (415) 655-7250
Pak-Master 31800 Hayman St. Hayward, CA 94544 contact: Karen Plummer
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