[Type text]
INSTRUCTION
MANUAL
For the
Installation, Start-up,
Operation and Maintenance
of your Haskris System.
Table of Contents
Section 1: GeneralSection 1: GeneralSection 1: GeneralSection 1: General InformationInformationInformationInformation
1.1 Schedule of Events........................................................................1
1.2 Registration ................................................................................1
1.3 Installation Support (Haskris Co.) ...................................................2
1.4 After Installation and Service Support (HMSA) ................................2
Section 2: Section 2: Section 2: Section 2: InstallationInstallationInstallationInstallation
2.1 Receiving Your Haskris System.......................................................3
2.2 Proper System Location .............................................................3-5
2.3 Space Requirements.....................................................................5
2.4 Unpacking and Handling..............................................................6
2.5 Electrical Requirements.............................................................7 - 8
2.6 Chiller Water (Glycol Solution from R1600)................................9-16
2.7 Install Checklist.………………………………..................................16
Section 3: StartSection 3: StartSection 3: StartSection 3: Start----UpUpUpUp
3.1 Remove Liquid Refrigerant Prior to Compressor Start-Up …..............17
3.2 No Load Start-Up...................................................................18-19
3.3 Full Load System Check..........................................................20-21
Section 4: Operating Features and FunctionsSection 4: Operating Features and FunctionsSection 4: Operating Features and FunctionsSection 4: Operating Features and Functions
4.0 Operating Features and Functions................................................22
4.1 Temperature Control..............................................................23-24
4.2 Water Pressure Bypass/Relief Valve. ......................................25-26
4.3 Refrigerant Sight Glass/Moisture Indicator...............................26-27
4.4 High and Low Refrigerant Pressure Controls..............................28-29
4.5 Liquid Low Level Indicator Light …...............................................29
Table of Contents
Section 5: Section 5: Section 5: Section 5: Maintenance RecommendationsMaintenance RecommendationsMaintenance RecommendationsMaintenance Recommendations
5.1 Frequency of Glycol Solution Changes. ...................................30-32
5.2 Blow-Off Wye Strainer ……………….......................................32-33
5.3 Air-Cooled Condenser Cleaning…...............................................34 5.3 Finding the Pressure Setting of the Bypass Valve............................34
Section 6: Section 6: Section 6: Section 6: Standard Product WStandard Product WStandard Product WStandard Product Warrantyarrantyarrantyarranty............................................35
Worksheet 1 Worksheet 1 Worksheet 1 Worksheet 1 –––– Recommended Line SizeRecommended Line SizeRecommended Line SizeRecommended Line Size…….....................................36 Haskris Model R1600 Install ChecklistHaskris Model R1600 Install ChecklistHaskris Model R1600 Install ChecklistHaskris Model R1600 Install Checklist…......................................37-38
Haskris Model R1600 No Load StartHaskris Model R1600 No Load StartHaskris Model R1600 No Load StartHaskris Model R1600 No Load Start----Up ChecklistUp ChecklistUp ChecklistUp Checklist…..................39-41
Haskris Model R1600 Full Load System CheckHaskris Model R1600 Full Load System CheckHaskris Model R1600 Full Load System CheckHaskris Model R1600 Full Load System Check…........................42-44
Haskris Model R1600 Preventative Maintenance (PM)Haskris Model R1600 Preventative Maintenance (PM)Haskris Model R1600 Preventative Maintenance (PM)Haskris Model R1600 Preventative Maintenance (PM)...............45-48
Maintenance NotesMaintenance NotesMaintenance NotesMaintenance Notes……………………………....................................49-52
After Installation and Service Support (HMSA)After Installation and Service Support (HMSA)After Installation and Service Support (HMSA)After Installation and Service Support (HMSA).................................53
Troubleshoot Data LogTroubleshoot Data LogTroubleshoot Data LogTroubleshoot Data Log..........................................................................55
Wiring DiagramWiring DiagramWiring DiagramWiring Diagram...............................................................................56-60
Piping DiagramPiping DiagramPiping DiagramPiping Diagram.....................................................................................61
Section 1: General Information
Copyright © 2011 Haskris Company 1 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
1.11.11.11.1 Schedule of EventsSchedule of EventsSchedule of EventsSchedule of Events
Listed below is a flowchart of the typical schedule of events for the
installation and start-up of the Haskris R1600 chiller.
Delivery of R1600 (Section 2.1)
Locate and Secure R1600 at Installation Site
(Section 2.2 thru 2.4)
Connect Power (Section 2.5)
Connect Plumbing (Section 2.6.1)
Plumbing Flush, Leak Check & Purge
(Section 2.6.2 thru 2.6.4)
Fill R1600 and Piping (Section 2.6.5)
Complete Install Checklist & Submit to Haskris
(Section 2.7)
Perform “No Load” Start-Up
Delivery & Install of MRI
Perform “Full Load” System Check (Section 3.3)
1.21.21.21.2 RegistrationRegistrationRegistrationRegistration
We have included an Owner’s Registration Card on the back cover of this
Instruction Manual. The installing contractor must fill in the requested
information and return this card to our office. This will be used to verify the
start-up date and shipment condition of your Haskris system. All warranty
claims are contingent upon the start-up date of your system. Please refer
to the Section 6 of this manual for the Product Warranty details.
No Load Start-Up to be Performed Within 60 Days of Delivery of R1600
No Load Start-Up to be Complete 1 Week Prior to Delivery of MRI
Section 1: General Information
Copyright © 2011 Haskris Company 2 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
1.31.31.31.3 Installation Support (Haskris Co.)Installation Support (Haskris Co.)Installation Support (Haskris Co.)Installation Support (Haskris Co.)
If at any time you have questions, encounter problems, or require technical
support during installation of your Haskris system, please contact us by any
of the following means:
PLEASE NOTE: When contacting us, we ask that you have the Serial Number (located on the front cover of this manual, or on your Haskris system) available when you call. This serial number allows us to access pertinent information about your system so we can address problems quickly and effectively.
1.41.41.41.4 After Installation and Service Support After Installation and Service Support After Installation and Service Support After Installation and Service Support
HitachiHitachiHitachiHitachi Medical Systems America Medical Systems America Medical Systems America Medical Systems America (HMSA)(HMSA)(HMSA)(HMSA)
Contact HMSA if at any time you have questions, encounter problems, or
need spare parts for your Haskris System.
• Phone: 847-956-6420
• Fax: 847-956-6595
• Email: [email protected]
• Website: www.haskris.com (contains information
addressing frequently-asked questions and
technical documentation)
• Phone: 800-800-4925
• Fax: 330-963-0749
• Email: [email protected]
• Website: www.hitachimed.com (contains information
addressing frequently-asked questions and
technical documentation)
Section 2: Installation
Copyright © 2011 Haskris Company 3 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
2.12.12.12.1 Receiving Receiving Receiving Receiving Your Haskris SystemYour Haskris SystemYour Haskris SystemYour Haskris System
Upon delivery, visually inspect your Haskris system for any obvious damage. If
damage is found, and there is reason to believe the system was mishandled, note
the damage in detail on the delivery receipt. We recommend taking photographs
if possible. Contact the delivering carrier immediately to file a claim. All shipping
containers and packaging materials should be retained to help substantiate the
claim.
We also ask that you call Haskris if the system has been damaged in shipment. We will assist in rectifying the situation.
2.22.22.22.2 Proper System LocationProper System LocationProper System LocationProper System Location
The Haskris Model R1600 chiller is designed for outdoor installation on a level
concrete pad or level perimeter roof curb. ROOF CURB MUST INCLUDE A
CENTER SUPPORT.
Position the R1600 chiller per the concrete pad drawing below (see Figure 2.1).
Haskris recommends a minimum of 36” of clearance on all sides to allow for
service accessibility and free air movement across the condenser.
Mounting Holes 0.63” Dia. Qty (16)
Allow 36” of clearance all around R1600 Chiller on a level concrete pad.
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Figure 2.Figure 2.Figure 2.Figure 2.1 R1600 Clearance1 R1600 Clearance1 R1600 Clearance1 R1600 Clearance
Section 2: Installation
Copyright © 2011 Haskris Company 4 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
FigurFigurFigurFigureeee 2.2.2.2.3 Vibration Isolators and Pipe support3 Vibration Isolators and Pipe support3 Vibration Isolators and Pipe support3 Vibration Isolators and Pipe support
Figure 2.2 below illustrates the airflow of the R1600 chiller. The unit draws in air
from all four sides and releases it back into the surrounding environment via the
four top mounted fans.
Figure 2.3 below illustrates vibration isolators and pipe supports. Pipe supports are
needed to support R1600 piping.
Figure 2.Figure 2.Figure 2.Figure 2.2 Airflow2 Airflow2 Airflow2 Airflow
Section 2: Installation
Copyright © 2011 Haskris Company 5 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
See space requirements listed in Section 2.3 below to plan the location of
the R1600.
The R1600 requires free vertical discharge space above the chiller. Ensure
no eaves, overhangs, or any other obstructions are present to restrict the air
space above the chiller. Remove any snow and/or ice accumulation on top
of chiller prior to start-up.
The ambient air temperature range for Model R1600 is -20°F to +120°F. A
lack of cool/fresh air to the condenser will result in reduced cooling
capacity and possibly the complete shutdown of the refrigeration
compressors. Avoid dusty areas and periodically check to make sure that
the condenser is clean (refer to Section 5.3 for air-cooled condenser
cleaning instructions).
Secure the system to the concrete pad or roof curb using the mounting holes
(see Figure 2.1) at the base of the chiller. Consult local codes for proper
anchoring methods.
PLEASE NOTE: Do NOT affix any labels or stickers to the interior or
exterior of the R1600 chiller with Refrigeration Service Contractor’s
name and/or contact information. The only labels permitted on the
interior or exterior of the R1600 come supplied by the factory.
2.32.32.32.3 Space RequirementsSpace RequirementsSpace RequirementsSpace Requirements
R1600 Dimensions
67’’W* x 67’’D* x 75’’ H (170cm W* x 170cm D* x 191 cm H* **** Add 4” (10.2cm) for Mounting Flange
Required Minimum Clearances for Service
Front: 36” (91.5cm) Left: 36” (91.5cm)
Back: 36” (91.5cm) Right: 36” (91.5cm)
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Section 2: Installation
Copyright © 2011 Haskris Company 6 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
Bolted to Skid (Typ.)
Figure 2.Figure 2.Figure 2.Figure 2.4 R1600 on skid4 R1600 on skid4 R1600 on skid4 R1600 on skid
Remove this panel for access to compressor A and the panel on the opposite side to access
compressor B
2.42.42.42.4 Unpacking and HandlingUnpacking and HandlingUnpacking and HandlingUnpacking and Handling
The Haskris Model R1600 chiller is shipped in a wooden crate and
bolted to a wooden skid as shown in Figure 2.4 below. Remove the
bolts which attach the chiller base to the skid.
Use the two fork openings (as shown in Figure 2.4 above) to remove the
chiller from the skid and transport the chiller to its proper location. Insert
the forks fully past the center of the base.
21” Center21” Center21” Center21” Center
Fork Opening 8”W x 4”H (Typ.)
Section 2: Installation
Copyright © 2011 Haskris Company 7 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
Glycol Solution Supply Line
Glycol Solution Return Line
2.52.52.52.5 Electrical Electrical Electrical Electrical RequirementsRequirementsRequirementsRequirements
Please refer to the nameplate label on the front cover of this manual for electrical
requirements. A copy of the nameplate can be also found on the supply and
return side of the R1600. The wiring diagram for the R1600 can be found at the
end of this Instruction Manual.
PLEASE NOTE: Consult your local electrical codes for specific
requirements that apply to your area. Haskris recommends contacting a
licensed electrician to perform the electrical installation.
We recommend a service disconnect switch and time delay fusing be
installed, per the wiring diagram/nameplate. Have your electrician ensure
that the proper wiring is installed in the area in which your Haskris system
will be located. DO NOT mount or support any electrical service
disconnect directly to R1600 chiller.
Figure 2.6 above illustrates the exact location of the unit power box.
A terminal block is provided in the box for R1600 power
connection.
Figure 2.6Figure 2.6Figure 2.6Figure 2.6
Unit Power Box
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Section 2: Installation
Copyright © 2011 Haskris Company 8 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
Termination point on electrical block
PLEASE NOTE: The 1½” pilot hole is for electrical power pass-through
only. DO NOT TERMINATE CONDUIT OR USE CONDUIT
CONNECTORS AT THE ELECTRICAL BRACKET.
Main power will terminate inside the unit power box of the R1600. Figure
2.7 below indicates main power termination point on electrical block.
2.5.1 Phase Monitor:
Haskris Model R1600 is furnished with a three-phase
loss/reversal monitor as shown in Figure 2.8. This
phase monitor provides three-phase single-side
protection and monitors for phase reversal, phase
loss, and phase unbalance % as a function of input
voltage. If any fault exists, the red “FAULT’ LED
indicator will blink or be lit. After the fault is
corrected, there will be a 3 minute delay before the
unit restarts. Proper phase should be checked with the ‘Mode
Selector Switch’ in the center position (Stop Mode).
When the service disconnect switch is turned on, there will be a 3
minute delay before the unit starts.
Figure 2.7 High Voltage PanelFigure 2.7 High Voltage PanelFigure 2.7 High Voltage PanelFigure 2.7 High Voltage Panel
Figure 2.8Figure 2.8Figure 2.8Figure 2.8
Main Power Termination Point on Electrical Block Torque Field Line Connection:
120 INCH-LBS -AND-
Field Ground Connection:
40 INCH-LB (6-10 AWG) –OR-
50 INCH-LB (2-4 AWG)
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Section 2: Installation
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2222....6666 CCCChiller hiller hiller hiller WaterWaterWaterWater
((((Glycol Solution from Haskris R1600Glycol Solution from Haskris R1600Glycol Solution from Haskris R1600Glycol Solution from Haskris R1600 to the Haskris to the Haskris to the Haskris to the Haskris WW4WW4WW4WW4))))
All interconnecting piping should be run per HMSA Standard Details.
2.6.1 Piping Installation
Install all water piping runs and components using the following
guidelines:
1. Excessive particles in the pumping system can reduce the
efficiency of the system or cause damage to components.
Care should be taken to maintain the internal cleanliness of
the piping. If flux is used during the soldering of any
connection, Haskris recommends removing excess flux from
any external solder joint.
2. Install Type ‘L’ hard copper piping in a method as short and
direct as possible in order to minimize the pressure drop
across the piping. See Worksheet 1 (located at the end of
this Instruction Manual) to calculate recommended line size.
Consult your state, local, or municipal codes for other
requirements.
3. Install vibration isolators at the R1600 on both glycol solution
supply and return lines.
4. Install a drain at the base of every rise to allow for complete
drainage of piping.
5. Install air vents at all high points in the system to eliminate air from the system.
6. Properly support all piping where required. Do NOT attach any form of piping support directly to R1600 chiller.
7. Install heat trace on all piping exposed to low ambient
temperatures (34°F [1°C] or below) and cover with a suitable
thickness of closed-cell, UV resistant insulation. Route power
for heat trace from a separately fused disconnect. Identify
disconnect as heat trace power source with a warning that
Section 2: Installation
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power must not be turned off except when unit is being
serviced.
8. Properly label supply and return lines over the insulation with
either a flow arrow or the words ‘SUPPLY’ and ‘RETURN’.
9. Properly sleeve and insulate pipe penetrations through all roof
and/or wall penetrations to protect pipe from potential
damage.
10. Properly sleeve and insulate pipe penetrations through all roof
and/or wall penetrations to protect pipe from potential
damage.
11. Provide and install a 12’ long loop of 1-1/2” reinforced
opaque hose between supply and return outlets in equipment
room to allow for start-up and no load testing of R1600
chiller. Hose will be used by HMSA for connection of heat
exchanger at time of installation.
12. Provide and install a ball valve on both the supply and return
lines at the indoor WW4 heat exchanger to allow isolation
for service or unit replacement if necessary. The R1600
chiller includes factory installed isolation valves at both the
supply and return connections.
13. Provide a temperature gauge (0-100°F) on both the supply
and return side between the ball valve and indoor WW4 heat
exchanger to measure supply and return temperature at the
WW4 heat exchanger.
14. Provide a pressure gauge (0-100psig) on the supply side
between the ball valve and indoor WW4 heat exchanger to
measure supply pressure at the WW4 heat exchanger.
15. Provide an in-line flow meter (5-25gpm) on the return side
between the ball valve and indoor WW4 heat exchanger to
measure return flow at the WW4 heat exchanger. Haskris
recommends Blue-White Series F-420N Variable Area Flow
Meter sized to match the piping line size. Provide a
moveable sleeve over the flow meter to prevent exposure to
light when flow meter is not being read. Any prolonged
exposure to light may promote biological growth in the water
lines.
Section 2: Installation
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Return Pressure Gage
Supply Pressure Gage
2.6.2 Piping Line Flush
1. Close isolation valves on R1600 (as shown in Figure 2.9 below).
Remove protective cap from flush valves and connect hose to each of the ¾” GHT
(Garden Hose Thread) connections (as shown in Figure 2.10).
A ¾” female-to-female GHT adapter, if needed, has been
included in the Preventative Maintenance (PM) Test Kit
provided separately to the Installer.
Figure 2.9 Valve CloseFigure 2.9 Valve CloseFigure 2.9 Valve CloseFigure 2.9 Valve Close----ups (All Valves Illustrated in the CLOSED Position)ups (All Valves Illustrated in the CLOSED Position)ups (All Valves Illustrated in the CLOSED Position)ups (All Valves Illustrated in the CLOSED Position)
Supply Side Isolation Valve
Supply Side Flush Valve Return
Side Flush Valve
Return Side Isolation Valve
Section 2: Installation
Copyright © 2011 Haskris Company 12 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
2. Open both supply and return side flush valves and begin to flush piping with city
water until stream becomes clear. (It is recommended to initially fill the system
through a water meter to help establish the correct quantity of glycol solution
required at fill.) Continue to flush piping for an additional 20 minutes.
Figure Figure Figure Figure 2.10 Valve Positions for Flushing2.10 Valve Positions for Flushing2.10 Valve Positions for Flushing2.10 Valve Positions for Flushing
Supply Side Isolation Valve Not Illustrated but CLOSED Supply Side
Flush Valve with ¾’’GHT CLOSED
Return Side Flush Valve with ¾’’ GHT CLOSED
Return Side Isolation Valve CLOSED
Section 2: Installation
Copyright © 2011 Haskris Company 13 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
DO NOT OPEN ISOLATION VALVES DURING PROCESS OF FLUSHING THE
PIPING LINES.
2.6.3 Piping Leak Check
Close return side flush valve and perform leak check for a minimum of 30
minutes at city water pressure. Examine all piping connections for leaks. If
a leak is found, isolate and eliminate the leak. Repeat piping flush (see
Section 2.6.2) if required after repair is performed.
2.6.4 Piping Line Purge
Once a successful leak check has been performed, all water must be
drained from the piping lines. Open all drains (including drains installed
at the base of every rise) and drain all piping runs. Compressed dry air or
dry nitrogen may be used to assist in purging piping of excess water and
to dry piping prior to charging system with glycol solution.
2.6.5 Fill System
Fill 50 gallon tank and entire water piping loop independently as outlined
below with a mixture of propylene glycol/potable, distilled water (35% by
volume). If city water is used in place of potable, distilled water, run city
water through a De-Ionization filter. See Table 1 below for approved
glycol vendors. The optimum level of propylene glycol in the system is 35%
by volume.
DO NOT OPERATE OUTSIDE THE ALLOWABLE GLYCOL PERCENTAGE
RANGE. Percent glycol solution below the allowable range may lead to
the rupture of piping lines and damage to the pump. Percent glycol solution
above the allowable range may inhibit proper pumping ability which could
lead to damage to the pump. DO NOT USE AUTOMOTIVE ANTIFREEZE.
USE OF AUTOMOTIVE ANTIFREEZE MAY DAMAGE SYSTEM.
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Section 2: Installation
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Tank Drain Tank Drain Tank Drain Tank Drain ValveValveValveValve
Table 1Table 1Table 1Table 1 Approved Propylene Glycol VendorsApproved Propylene Glycol VendorsApproved Propylene Glycol VendorsApproved Propylene Glycol Vendors
SUPPLIER PROPYLENE
GLYCOL PHONE
PRIMARY Dow Chemical DowFrost 800-447-4369
ALTERNATES Houghton Chemical Safe-T-Therm 800-777-2466 Interstate Chemical Co. Intercool NFP 800-422-2436
Huntsman Petrochemical Jeffcool P-155 281-719-6000
Noble Company NoBurst-100 800-878-5788
Fill Reservoir
1. Close supply and return side isolation valves.
2. Locate the fill valve on the side of the glycol reservoir (see Figure 2.11).
3. Remove protective cap from fill valve and connect hose to the ¾” GHT
connection (as shown in Figure 2.10).
4. Open the fill valve and fill the tank with glycol solution. The level of glycol
solution in the tank should rise as viewed through the liquid level indicator.
5. Continue to fill tank until the level of glycol solution has reached the tank full level
Tank Fill ValveTank Fill ValveTank Fill ValveTank Fill Valve
Full TankFull TankFull TankFull Tank
Tank LowTank LowTank LowTank Low Fill LED will be Fill LED will be Fill LED will be Fill LED will be on at this level.on at this level.on at this level.on at this level.
Figure 2.11 Glycol Tank FillingFigure 2.11 Glycol Tank FillingFigure 2.11 Glycol Tank FillingFigure 2.11 Glycol Tank Filling
Section 2: Installation
Copyright © 2011 Haskris Company 15 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
6. After the level of glycol solution in the tank has reached the full level, close fill
valve as shown in Figure 2.10 and install the protective cap back on the ¾”
GHT connection.
• Fill Piping
1. Close supply and return side isolation valves as shown in
Figure 2.9 of Section 2.6.2.
2. Remove protective cap from the supply side flush valve and
connect hose to the ¾” GHT connections (as shown in Figure
2.9).
3. Remove protective cap from the return side flush valve and
connect hose to the ¾” GHT connection (as shown in Figure
2.9). Place the other end of the hose in a large bucket. This
will be used as a vent when filling the piping with 35% glycol
solution through the supply side flush valve. Open the return
side flush valve.
4. Open the supply side flush valve and fill the piping with 35%
glycol solution. The use of an external pump may be required
to properly fill the system with glycol solution. See Table 2
below for approximate volume in gallons per 100 feet of
piping.
DO NOT USE THE CIRCULATING PUMP IN THE R1600 TO FILL
PIPING.
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Section 2: Installation
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Table 2 Approximate Volume of Pipe RunsTable 2 Approximate Volume of Pipe RunsTable 2 Approximate Volume of Pipe RunsTable 2 Approximate Volume of Pipe Runs
NOM. SIZE VOLUME (INCHES) (GALLONS
PER/100FT) 2 16.75 2-1/2 26 3 36.5
5. Vent air at pipe rises during the fill process.
6. Stop filling piping when glycol solution begins to drain.
7. Close both the return and supply side flush valves and install the
protective caps back on the ¾” GHT connections.
8. Open supply and return side isolation valves shown in Figure 2.8
of Section 2.6.2.
2222....7 7 7 7 Install ChecklistInstall ChecklistInstall ChecklistInstall Checklist
CHECKLIST MUST BE COMPLETED BY INSTALLER FOR “NO LOAD” START-
UP TO BE SCHEDULED. R1600 CANNOT BE STARTED UNTIL
COMPLETED CHECKLIST HAS BEEN RETURNED VIA FAX TO HASKRIS.
1. Complete Install Checklist located at back of this Manual. 2. Fax completed checklist to Haskris no less than 5 business days prior to
desired R1600 No Load Start-Up date. Haskris will notify the Installer of the Haskris Authorized Start-Up Agent. Installer will contact Haskris Authorized Start-Up Agent at least 2 business days in advance. No Load Start-Up subject to Technician availability. Start-Up will be done during normal working hours. Installer will issue a Credit Card Purchase Order to Haskris Start-Up Agent if any items are found incomplete and resulting in delay of system start-up.
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Section 3: Start-Up
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3.13.13.13.1 RemovRemovRemovRemove e e e Liquid RefrigerantLiquid RefrigerantLiquid RefrigerantLiquid Refrigerant Prior to Compressor Start UpPrior to Compressor Start UpPrior to Compressor Start UpPrior to Compressor Start Up
Energize the crankcase heaters (#8 in wiring diagram located inside
your Haskris system, inside the top panel of the supply/return side of the
R1600) 12 hours prior to start-up to evaporate any liquid refrigerant
accumulated in the refrigeration compressors during shipment. The
compressors crankcase heaters will energize when main power is
supplied to the R1600 and is not controlled by the three-position switch
located on the R1600 Control Panel (See R1600 Control Panel
description at the beginning of Section 3).
Failure to energize the compressor crankcase heater 12 hours prior to
the no-load start-up will shorten the lifetime of the compressor.
If for some reason the crankcase heater cannot be energized for 12
hours prior to the no-load start-up, the Cooling Mode – Stop - Pump
Only Mode switch (See Section 4) may be toggled between the center
position (Stop) and the left position (Cooling Mode) rapidly 3 or 4 times,
before switching the system ON permanently. Use this method only as a
last resort.
Haskris recommends leaving main power to the R1600 on at all times.
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Section 3: Start-Up
Copyright © 2011 Haskris Company 18 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
3.23.23.23.2 No Load Start UpNo Load Start UpNo Load Start UpNo Load Start Up
NO LOAD START-UP SHOULD BE PERFORMED IN THE PRESENCE OF A HASKRIS AUTHORIZED REPRESENTATIVE.
• Complete Pre Start-Up Checklist portion of No Load Start-Up Checklist. • Install refrigeration manifold gauge on both high and low side. • Access the R1600 Control Panel (See Section 4) in the upper half of the
R1600. • Confirm the Cooling Mode – Stop - Pump Only Mode toggle switch is in the
center position. See R1600 Control Panel description at the beginning of Section 4 for more details.
• When the service disconnect switch is turned on, there will be a 3 minute delay before the unit starts.
• Turn the I/O switch on. See R1600 Control Panel description at the beginning of Section 4 for location of I/O switch.
• Confirm both displays are lit (Temperature Control/Display and Head Pressure Display). Do not proceed with the No Load Start-up until both displays are lit.
• Move the Cooling Mode – Stop - Pump Only Mode toggle switch to the Cooling Mode position (to the left). The pump motor, compressor motor, and condenser fan motors will energize.
• Add glycol solution to the reservoir as necessary to maintain tank full level. Fill system to tank full level as viewed on the liquid level indicator (See Figure 2.11).
• Check to make sure all external piping is leak-tight and that the system is operating satisfactorily.
• Clean Blow-Off Wye Strainer (See Section 5.2) • Replace all sheet metal panels except outer panel at R1600 Control Panel. • Complete No Load Start-Up Data Log
o To record electrical data for Fan Motor Inverter, lower head pressure on Head Pressure Display to drive condenser fan motors to full speed per steps below:
1. On the Head Pressure Display (See Section 4), press and hold
the key repeatedly to lower the head pressure value until the fans begin to run at full speed.
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Section 3: Start-Up
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2. Measure and record amperage and voltage at the Fan Motor Inverter Contactor in main electrical enclosure.
3. Repeat the step 1 above to increase the head pressure value to the original pre-set value of 220.
(Use the key to increase the head pressure value.)
4. Press both keys simultaneously when done to return to the default display.
• Turn off the system once system is operating satisfactorily. • Remove refrigerant manifold gauge. • Close control box and replace all sheet metal panels on the R1600.
Section 3: Start-Up
Copyright © 2011 Haskris Company 20 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
3.33.33.33.3 Full Load Full Load Full Load Full Load System CheckSystem CheckSystem CheckSystem Check
FULL LOAD SYSTEM CHECK MUST BE PERFORMED WITH OASIS MRI SYSTEM IN OPERATION. SCHEDULING OF FULL LOAD SYSTEM CHECK SHOULD BE COORDINATED WITH HMSA INSTALLATION TEAM. FULL LOAD SYSTEM CHECK SHOULD BE PERFORMED IN THE PRESENCE OF A HASKRIS AUTHORIZED REPRESENTATIVE AND ONLY AFTER A SUCCESSFUL NO LOAD START-UP PER SECTION 3.2.
• Complete Pre Full Load Checklist portion of Full Load System Check. • Install refrigeration manifold gauge on both high and low side. • Access the R1600 Control Panel (See Section 4) in the upper half of the
R1600. • Confirm the Cooling Mode – Stop - Pump Only Mode toggle switch is in the
center position. See R1600 Control Panel description at the beginning of Section 4 for more details.
• When the service disconnect switch is turned on, there will be a 3 minute delay before the unit starts.
• Turn the I/O switch on. See R1600 Control Panel description at the beginning of Section 4 for location of I/O switch.
• Confirm both displays are lit (Temperature Control/Display and Head Pressure Display). Notify on-site Haskris Authorized Representative if these displays are not energized. Do not proceed with the Full Load System Check until both displays are lit.
• Move the Cooling Mode – Stop - Pump Only Mode toggle switch to the Cooling Mode position (to the left). The pump motor, compressor motor, and condenser fan motors will energize.
• Add glycol solution to the reservoir as necessary to maintain tank full level. Fill system to tank full level as viewed on the liquid level indicator (See Figure 2.11).
• Check to make sure all external piping is leak-tight and that the system is operating satisfactorily.
• Complete No Load Start-Up Data Log (Replace all sheet metal panels except outer panel at R1600 Control Panel.)
o To record electrical data for Fan Motor Inverter, lower head pressure on Head Pressure Display to drive condenser fan motors to full speed per steps below:
!!!!
Section 3: Start-Up
Copyright © 2011 Haskris Company 21 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
1. On the Head Pressure Display (See Section 4), press and hold
the key repeatedly to lower the head pressure value until the fans begin to run at full speed.
2. Measure and record amperage and voltage at the Fan Motor Inverter Contactor in main electrical enclosure.
3. Repeat the step 1 above to increase the head pressure value to the original pre-set value of 240.
(Use the key to increase the head pressure value.)
4. Press both keys simultaneously when done to return to the default display.
• System should remain on and operational under load. • Remove refrigerant manifold gauge.
• Close control box and replace all sheet metal panels on the R120
Section 4: Operating Features & Functions
Copyright © 2011 Haskris Company 22 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
4.04.04.04.0 Operating Features and FunctionsOperating Features and FunctionsOperating Features and FunctionsOperating Features and Functions
1) Fan A VFD
VFD controller for the A fans.
2) Fan B VFD
VFD controller for the B fans.
3) Temperature Control and Display
Displays glycol solution temperature set value (SV) and current glycol
solution temperature process value (PV). (See Section 4.1)
4) Head Pressure Display A
Indicates refrigerant head A pressure set value (SV) and current head A pressure
process value (PV).
1
2
3
4
5
6
Figure 4.0 R1600 Control PanelFigure 4.0 R1600 Control PanelFigure 4.0 R1600 Control PanelFigure 4.0 R1600 Control Panel
7
8
9
Section 4: Operating Features & Functions
Copyright © 2011 Haskris Company 23 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
5) Head Pressure Display B
Indicates refrigerant head B pressure set value (SV) and current head B pressure
process value (PV).
6) Pump Only Mode – Standby – Normal Operation
This 3 position switch determines the operation mode of the R1600.
Right –Powers display panel and pump only. (Pump Only Mode - Service)
Center – Powers display panel only. (Standby)
Left – Switch is in this position during magnet operation. (Normal Operation
Mode)
7) Fill LED
LED is lit when tank is at the maximum operating level.
8) Low liquid LED
Liquid level latch. If this light is on the compressor and pump will not operate, more
glycol must be added to system. Power must be off. (See page 29)
9) I/O Switch
Energizes or De-energizes entire R1600 system with exception to the crankcase
heater. Crankcase heater is energized when main power is supplied to the R1600
and is not controlled by R1600 I/O switch.
4444.1.1.1.1 Temperature ControlTemperature ControlTemperature ControlTemperature Control
4.1.1 Notes
1. Temperature is Factory Pre-Set Haskris has pre-set the glycol solution temperature to 14°C (57.2°F). On initial start-up, apply the actual heat load and wait 30-40 minutes for the temperature to stabilize.
2. Allowable Adjustments: The following procedures are intended for glycol solution temperature adjustments only. All other control parameters are factory set for optimum performance and should not be adjusted. If it appears that “tuning” is required, please contact Haskris for further information.
Section 4: Operating Features & Functions
Copyright © 2011 Haskris Company 24 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
3. Adjust While System is Running:
Make all glycol solution temperature adjustments while the system is running with the actual heat load.
4. Permissible Temperature Settings: Permissible glycol solution temperature range is 10°C - 22°C (50°F - 71.6°F). If a temperature setting outside of this range is required, please contact Haskris.
5. Response Time for Adjustments: Allow up to 15 minutes for any temperature adjustments to take effect; this is due to the thermal mass of the system design and the nature of the cooling system.
6. Condensation Reminder: If the temperature setting is below the ambient dew point, the piping should be insulated to prevent condensation. Setting temperature below the dew point could also cause condensation on the surfaces of the equipment being cooled, with resultant damage. To calculate the dew point in your environment, consult the Technical Documents on the Haskris website (www.haskris.com).
4.1.2 Electronic (PID) Controller
Press the UP or DOWN arrow button to adjust the glycol solution
temperature set value (SV).
Section 4: Operating Features & Functions
Copyright © 2011 Haskris Company 25 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
Figure 4.2 Bypass ValveFigure 4.2 Bypass ValveFigure 4.2 Bypass ValveFigure 4.2 Bypass Valve
4444....2222 Water Pressure Water Pressure Water Pressure Water Pressure
Bypass/Relief ValveBypass/Relief ValveBypass/Relief ValveBypass/Relief Valve
The Bypass/Relief valve
modulates. The valve does not
snap open and closed. The
valve serves two basic functions:
1. Divert Water Pump Discharge Flow
Its primary function is to divert the water pump discharge flow whenever
the pump pressure reaches the bypass pressure setting. The glycol solution
is diverted through the bypass line, through the evaporator and into the
storage tank. The valve opens when the closed-loop becomes restricted,
such as when a filter or strainer becomes restricted or some other flow
restriction develops. The bypass would also open if the pressure relief
setting was not set above the required pressure to overcome the resistance
to flow (pressure drop) in the closed loop.
2. Partial-Flow Diversion
As a secondary function, the valve can be used for partial-flow diversion.
If the flow characteristics of the pump cause excessive pressure drop
through the heat exchanger on the equipment being cooled, this valve can
be adjusted to bypass some of the excess glycol solution. This reduces the
flow through the equipment, thereby reducing the pressure required to
complete the circuit.
4.2.1 Bypass/Relief Valve Adjustment Procedure:
Figure 4.1 Electronic ControllerFigure 4.1 Electronic ControllerFigure 4.1 Electronic ControllerFigure 4.1 Electronic Controller
Section 4: Operating Features & Functions
Copyright © 2011 Haskris Company 26 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
The valve has been preset for a maximum operating pressure of 50psi. For
installations with high head pressure loss due to long piping runs or multiple
elbows, the water pressure bypass/relief valve setting may need to be increased.
An adjustment screw is located under the brass cap on top of the valve.
• Open needle valve at inlet to pressure gauge. If this is already open, close the
supply valve isolation valve. Page 12, fig 2.10.
• Remove brass valve stem cap.
• Loosen the locking nut.
• Turn the screw inward (clockwise) to increase the pressure required to bypass
water
-OR-
Turn the screw outward (counterclockwise) to reduce pressure required to
bypass glycol solution. When reducing pressure, make sure that you do not
completely remove the screw; this prevents the valve from leaking.
• Tighten the locking nut.
• Replace brass valve stem cap. Make sure o-ring is in place and not pinched.
• Open the supply side of the isolation valve
• Close needle valve at inlet to pressure gauge
4444.3.3.3.3 Refrigerant Sight Glass/Moisture Indicator Refrigerant Sight Glass/Moisture Indicator Refrigerant Sight Glass/Moisture Indicator Refrigerant Sight Glass/Moisture Indicator
There are two liquid-line sight glass/moisture indicators that have
been installed to help you identify when the system is low on
refrigerant, and to assist the refrigeration mechanic when recharging
the system.
The sight glass/moisture indicator is located behind the front panel,
near the bottom of the midpoint of the frame. The sight glass/moisture
Section 4: Operating Features & Functions
Copyright © 2011 Haskris Company 27 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
Sight Glasses
indicator is visible when the front service panel is removed. Bubbles
flowing through the sight glasses when the compressors are running
may indicate that the Haskris system is low on refrigerant.
NOTE: It is normal to see bubbles immediately after the compressors
turns on, and immediately after they turn off. The sight glasses should
be clear when the system is continuously running.
Figure 4.3 Sight GlassesFigure 4.3 Sight GlassesFigure 4.3 Sight GlassesFigure 4.3 Sight Glasses
Section 4: Operating Features & Functions
Copyright © 2011 Haskris Company 28 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
4444.4.4.4.4 High and Low Refrigerant Pressure Controls High and Low Refrigerant Pressure Controls High and Low Refrigerant Pressure Controls High and Low Refrigerant Pressure Controls
The refrigerant pressure controls (Figure 4.4) are located in front of each
compressor on both sides of the unit. The pressure controls prevent the compressors
from operating at unsafe pressures. The controls should only be adjusted by a
Haskris Approved Technician. This technician should install refrigerant pressure
gauges on the high and low-side of the refrigeration system in order to make
adjustments.
4.4.1 Low-Pressure Cut-Out
This control provides an added level of freeze-protection and serves as a low-
pressure cutout of the refrigeration compressors in case of a refrigerant leak, or a
restriction in the refrigeration circuit. The low-pressure cutout will automatically
reset when the refrigerant pressure increases back to normal.
4.4.2 High-Pressure Cut-Out.
Model R1600 includes a high-refrigerant pressure safety cutout with manualmanualmanualmanual reset.
The high-pressure cutout will shut down the compressors when there is insufficient
air flow through the air-cooled condenser.
PRESSURE CONTROL REGULATES THE PERFORMANCE OF THE REFRIGERATION
COMPRESSORS: If one or both of the compressors are not operating or if the
Figure 4.4 Pressure ControlFigure 4.4 Pressure ControlFigure 4.4 Pressure ControlFigure 4.4 Pressure Control
!!!!
Section 4: Operating Features & Functions
Copyright © 2011 Haskris Company 29 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
compressors will not come on at all when cooling is required, it is likely that it is
controlled by the safety control board. (See item number section 4.0 Operating
Features and Functions page 22 or 23). To restart the compressors, confirm that
there is water circulation and then reset the system by flipping the reset switch
down and back up. Contact Haskris if you have any questions about these features
or require assistance.
4444.5.5.5.5 Low Liquid Level Indicator LightLow Liquid Level Indicator LightLow Liquid Level Indicator LightLow Liquid Level Indicator Light
For your convenience, a low liquid level indicator light has been installed on the
control panel as seen in the photograph at the beginning of this section.
THE RESERVOIR IS BELOW MINIMUM REQUIRED LEVEL WHEN THE LIGHT IS
ONONONON.
When the glycol solution is below the minimum required operating level the low
liquid level switch will close, the light will go on, and the R1600 will shut down
(refer to the wiring diagram).
Refill according to the instructions in Section 2.6.5 of this manual. Cycle the reset
switch to restart the unit.
!!!!
Section 5: Maintenance Recommendations
Copyright © 2011 Haskris Company 30 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
5555.1.1.1.1 Frequency of Glycol Solution ChangesFrequency of Glycol Solution ChangesFrequency of Glycol Solution ChangesFrequency of Glycol Solution Changes
The frequency of required propylene glycol solution changes varies according to
the condition of the glycol solution at your individual environment. A minimum
replacement of once a year is recommended. The two factors to consider in
determining whether the glycol solution needs to be changed or adjusted sooner
are pH and percentage of glycol solution.
5.1.1 pH Level
The pH level allowable range is 7 to 10. If the pH of the glycol solution is outside
the allowable range, change the glycol in the system accordingly. When the pH
level is below 7, a line flush should also be performed per Section 2.6.2
5.1.2 Percentage of Propylene Glycol Solution
The allowable range of propylene glycol in the system is 34% to 38% by volume
with the optimum level at 35%. If the glycol solution percentage is outside the
allowable range, adjust the glycol solution percentage in the system accordingly.
5.1.3 Glycol Percentage Adjustment
If the glycol percentage is outside the allowable range as stated in Section 5.1.2
above, the percentage may be raised or lowered by adding either propylene
glycol or potable distilled water. To increase remove some glycol solution from the
system. To add either glycol or potable distilled water to the system, see Fill
Reservoir in Section 2.6.5. Repeat both the pH and glycol solution percentage
tests when adjustments are complete.
5.1.4 Glycol Change
Haskris recommends that the entire glycol solution in the system be changed
whenever the pH is outside the allowable range as stated in Section 5.1.1. If a
glycol change is required, follow the instructions below to remove all the glycol
from the system.
1. Drain Tank
• Turn off R1600 Chiller.
Section 5: Maintenance Recommendations
Copyright © 2011 Haskris Company 31 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
• Close supply and return side isolation valves as shown in Figure 2.8 of
Section 2.6.2.
• Locate the drain valve on the side of the glycol reservoir (see Figure 5.3
below).
• Remove protective cap from drain valve and connect hose to the ¾” GHT
connection (as shown in Figure 5.3 above).
Figure 5.3 Glycerol Reservoir Drain ValveFigure 5.3 Glycerol Reservoir Drain ValveFigure 5.3 Glycerol Reservoir Drain ValveFigure 5.3 Glycerol Reservoir Drain Valve
Tank Tank Tank Tank Drain Drain Drain Drain ValveValveValveValve
Liquid Level Liquid Level Liquid Level Liquid Level Indicator Indicator Indicator Indicator
(Orange Orb (Orange Orb (Orange Orb (Orange Orb inside to inside to inside to inside to
indicate level)indicate level)indicate level)indicate level)
Full TankFull TankFull TankFull Tank
Tank LowTank LowTank LowTank Low Fill LED will Fill LED will Fill LED will Fill LED will be on at this be on at this be on at this be on at this level.level.level.level.
Section 5: Maintenance Recommendations
Copyright © 2011 Haskris Company 32 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
• Place the other end of the hose in a large bucket or drum and open drain
valve. The level of glycol solution in the tank should drop as viewed
through the liquid level indicator.
• After tank is completely empty, close drain valve as shown in Figure 5.3
and install the protective cap back on the ¾” GHT connection.
2. Drain Piping
• Turn off R1600 Chiller.
• Close supply and return side isolation valves as shown in Figure 2.8 of
Section 2.6.2.
• Remove protective cap from flush valves and connect hose to each of the
¾” GHT connections (as shown in Figure 2.9).
• Place the other end of each hose in a large bucket or drum. Open the
supply side flush valve and drain as much glycol solution from the supply
side as possible. Then open the return side flush valve and drain as much
glycol solution from the return side as possible.
• Repeat this process for all other drains located at the base of every rise.
3. Fill System
• See Section 2.6.5 for instructions on how to fill system with glycol solution.
5555.2.2.2.2 BlowBlowBlowBlow----Off Wye StrainerOff Wye StrainerOff Wye StrainerOff Wye Strainer
The Haskris R1600 chiller is furnished with a 1-1/2” bronze Wye Strainer with 20
mesh perforated stainless steel screen for mechanically removing solids from the
glycol solution. The Wye Strainer is fitted with a blow-off valve that includes a ¾”
male GHT connection. Any accumulated solids can be removed by use of the
blow-off valve without shutting off the R1600 or disassembling the strainer. Clean
the Wye Strainer every time the glycol solution is changed in the system or if the
Section 5: Maintenance Recommendations
Copyright © 2011 Haskris Company 33 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
Figure 4.4 Wye Figure 4.4 Wye Figure 4.4 Wye Figure 4.4 Wye StrainerStrainerStrainerStrainer
return pressure as indicated in the Return Pressure Gage has increased 10psi or
more from the original value at start-up.
1. Locate the Wye strainer with blow-off valve in the R1600 chiller
(see Figure 5.4 below).
2. Remove protective cap from blow-off valve and connect hose to the
¾” GHT connection (as shown in Figure 5.4 above).
3. Place the other end of the hose in a large bucket. Open the blow-
off valve while the pump on the R1600 is running to clean the
screen of any debris. The bucket will catch any debris which had
collected on the screen in the strainer.
4. Close the blow-off valve and install the protective cap back on the
¾” GHT connection.
5. Dispose of the glycol solution in the bucket with the balance of the
glycol that was removed during glycol change.
Wye StrainerWye StrainerWye StrainerWye Strainer
BlowBlowBlowBlow----Off ValveOff ValveOff ValveOff Valve Return Pressure Return Pressure Return Pressure Return Pressure GageGageGageGage
Section 5: Maintenance Recommendations
Copyright © 2011 Haskris Company 34 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
5555.3.3.3.3 AirAirAirAir----Cooled Condenser CleaningCooled Condenser CleaningCooled Condenser CleaningCooled Condenser Cleaning
The Haskris R1600 chiller includes two air-cooled condensers which draw a
substantial amount of air across the condenser fins and coil. As dust and debris
collect, heat transfer becomes less efficient, resulting in the loss of cooling
capacity. To remove the accumulation of debris, vacuum the condenser fins
thoroughly during regular services. Additional cleaning may be required in some
extreme environments. Nearby vegetation, such as cotton wood trees, etc. should
be avoided or removed if found to be problematic. A brush may be used to loosen
compacted debris being careful not to damage the fins or the condenser coil
coating. HASKRIS DOES NOT RECOMMEND THE USE OF A PRESSURE
WASHER AS THIS MAY DAMAGE THE FINS OR CONDENSER COIL COATING.
5555.4 .4 .4 .4 Finding the Pressure Setting of the Bypass ValveFinding the Pressure Setting of the Bypass ValveFinding the Pressure Setting of the Bypass ValveFinding the Pressure Setting of the Bypass Valve
To find the pressure setting of the bypass valve, restrict the flow water from the
Haskris R1600 chiller by closing the Supply Side Isolation Valve (Figure 2.9).
THIS SHOULD NOT BE DONE WHILE THE EQUIPEMENT ATTACHED TO THE THIS SHOULD NOT BE DONE WHILE THE EQUIPEMENT ATTACHED TO THE THIS SHOULD NOT BE DONE WHILE THE EQUIPEMENT ATTACHED TO THE THIS SHOULD NOT BE DONE WHILE THE EQUIPEMENT ATTACHED TO THE
CHILLER IS IN OPERATION. CHILLER IS IN OPERATION. CHILLER IS IN OPERATION. CHILLER IS IN OPERATION. The pressure gauge will then indicate the valve set-
point. As noted above, the valve does not snap open and shut. It will crack open
approximately 16-18 psi (1.1-1.2 Bar) below its set-point, depending on the valve.
The valve continues to open gradually, increasing the amount of bypass, as
pressure approaches the valve set-point. When the set-point is reached, all of the
flow from the pump is being bypassed. For this reason, the valve should be set a
minimum 20 psi (1.4 Bar) above the normal operating pressure to ensure full flow
of the pump through the closed loop.
Section 6: Standard Product Warranty
Copyright © 2011 Haskris Company 35 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
6.0 6.0 6.0 6.0 Standard Product WarrantyStandard Product WarrantyStandard Product WarrantyStandard Product Warranty
NOTE: Please complete and return the Owner’s Registration Card on the back
cover of this manual in order to register your Haskris system.
Limited Warranty: Haskris’ warranty is limited to the following provisions,
and does not apply to claims where the product has been mishandled or
used in a manner inconsistent with this instruction manual. Haskris makes no
other warranty, express or implied, including all implied warranties of
merchantability and fitness for a particular purpose.
Term & Conditions Provisions: Warranty extends for one (1) year from date
of start-up, in no event longer than 18-months from the date of shipment.
Start-up date must be confirmed through the completion and return of the
Owner’s Registration Card, located on the back cover of this manual, within
six months of the original shipment date from Haskris. The warranty
includes parts and labor. NOTE: Labor must be authorized by Haskris in
writing prior to proceeding with repairs.
Parts Provisions: Parts warranty does not include consumable items such as
filtration elements. Replacement parts furnished during the system warranty
are covered until the system warranty expires. Parts purchased after the
system warranty expires will be covered for a period of 90-days from the
date of shipment. Defective parts must be returned, transportation prepaid,
to Haskris Company. Normal outgoing surface transportation charges will
be paid by Haskris.
Additional Extended Warranties:
Additional warranty service may apply. Please contact HASKRIS for further
information. See section 1.4 for contact information.
Worksheet 1: Recommended Line Sizes
Copyright © 2011 Haskris Company 36 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
This worksheet is designed to provide guidance in selecting an appropriate nominal piping size between Haskris Model R1600 and Haskris Model WW4. This worksheet assumes:
• All municipal, local and state codes will be followed. • Type L copper piping will be furnished. • The loop of hose installed for WW4 is 1½” ID. • All piping internal to the R1600. • A 35% propylene glycol/water solution will be furnished.
DO NOT USE AUTOMOTIVE ANTIFREEZE.DO NOT USE AUTOMOTIVE ANTIFREEZE.DO NOT USE AUTOMOTIVE ANTIFREEZE.DO NOT USE AUTOMOTIVE ANTIFREEZE. • The R1600 pumping system will not to be used to fill glycol loop.
Begin calculations with 1-½”nominal piping. Increase to next larger nominal pipe size if baseline number (335) is exceeded, or re-configure piping run using 90º LR Elbows (Recommended).
Find total length of pipe run (Supply and Return):Find total length of pipe run (Supply and Return):Find total length of pipe run (Supply and Return):Find total length of pipe run (Supply and Return): Estimated pipe run (start with 1-½” nom. size) Total run (ft.) _______________ (A) Find total number of fittings:Find total number of fittings:Find total number of fittings:Find total number of fittings: 90º Elbows _____________ x factor from chart ______ = ______________ (B) 90º LR Elbows __________ x factor from chart ______ = ______________ (C) 45º Elbows _____________ x factor from chart ______ = ______________ (D) Add (A) + (B) + (C) + (D)Add (A) + (B) + (C) + (D)Add (A) + (B) + (C) + (D)Add (A) + (B) + (C) + (D) ______________ (E) Divide (E) by 100 Divide (E) by 100 Divide (E) by 100 Divide (E) by 100 (E/100)(E/100)(E/100)(E/100)==== ________________(F) Multiply (F) by Head loss (For 1Multiply (F) by Head loss (For 1Multiply (F) by Head loss (For 1Multiply (F) by Head loss (For 1----½”½”½”½”=5.61) =5.61) =5.61) =5.61) (F X HL)=(F X HL)=(F X HL)=(F X HL)= ______________ (G) Multiply (G) by 1.26Multiply (G) by 1.26Multiply (G) by 1.26Multiply (G) by 1.26 (glycol factor): <: <: <: <Maximum Value 17Maximum Value 17Maximum Value 17Maximum Value 175>5>5>5> _________ (I) If (I) is less than or equal to 175 then your pipe size is 1-1/2”. If not, repeat the calculations using the next larger nominal pipe size. Continue in this manner until (I) is less than or equal to 175 to find your recommended line size.
Equivalent length of pipe in feet
Nom. Pipe Size
Head Loss per 100’ (HL)
90º Standard (Close) Elbow
90º Long Radius (LR) Elbow
45º Elbow
1-½” 5.61 4.1 2.7 1.9
2” 1.57 5.2 3.5 2.4
2-½” 0.55 6.2 4.2 2.9
3” 0.246 7.7 5.2 3.6
Haskris Model R1600 Install Checklist
Copyright © 2011 Haskris Company 37 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
Installer’s Checklist for Haskris Installer’s Checklist for Haskris Installer’s Checklist for Haskris Installer’s Checklist for Haskris R1600, S/N HLR1600, S/N HLR1600, S/N HLR1600, S/N HL ____________________________________________________________________________________________________________________ Project Name ______________________________ Location _______________________________________
Note:Note:Note:Note: Checklist MUST be completed for “No Load” Start-up to be scheduled. R1600 cannot be started until completed checklist has been returned via fax to Haskris no less than 5 business days prior to no load start-up.
Directions:Directions:Directions:Directions: Fax completed checklist to Haskris (Fax#: 847-956-6595) no less than 5 business days prior to desired R1600 No Load Start-Up date. Haskris will notify the Installer of the Haskris Authorized Start-Up Agent. Installer will contact Haskris Authorized Start-Up Agent at least 2 business days in advance. No Load Start-Up subject to Technician availability. Start-Up will be done during normal working hours. Installer will issue a Credit Card Purchase Order to Haskris Start-Up Agent if any items are found incomplete and resulting in delay of system start-up. Checklist:Checklist:Checklist:Checklist: ___ Unit is securely mounted and level. ___ No Refrigeration Service Contactor labels have been affixed to the interior or exterior of the R1600. ___ Clearances for service, ventilation, and access to control panel are adequate per R1600 Instruction
Manual. ___ Electrical service to R1600 per table below (Record Inlet Voltage and Branch Circuit Rating):
___ Confirm proper phase by verifying the red ‘FAULT’ LED is NOT lit on phase monitor. (See Section 2.5.1) ___ Hard copper piping with vents/drains as required and properly supported. ___ Vibration Isolators installed at R1600 on both glycol supply and return lines. ___ Separately fused heat trace covered with suitable thickness of closed-cell, UV resistant insulation on
all piping exposed to low ambient temperatures, as required. ___ Supply/Return lines labeled over insulation. ___ 12’ long loop of 1-1/2” reinforced opaque hose between supply and return outlet in equipment
room provided. ___ Supply and return ball valves provided at indoor WW4. ___ Supply side temperature (0-100°F) and pressure (0-100psig) gauges provided at indoor heat
exchanger. ___ Return side temperature (0-100°F) and flow (10-50gpm) gauges provided at indoor heat exchanger. ___ All external piping flushed with water and dried per R1600 Instruction Manual. ___ Leak check performed and no leaks in external piping loop per R1600 Instruction Manual.
Nominal Power:Nominal Power:Nominal Power:Nominal Power: 480V-3Ø-60Hz,+5% / -10% MCA: 54.3A, MOCP 70A
Record Voltage at Disconnect
(V)
L1-L2
Confirm and Record Size of Time Delay Breaker (Fusing) Supplying
Chiller (A) L2-L3
L1-L3
!
Haskris Model R1600 Install Checklist
Copyright © 2011 Haskris Company 38 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
___ Glycol manufacturer_________________________Glycol type________________________________ ___ Fax copy of receipt or packing list for glycol ___ Water used for glycol mixture: _________Distilled _________De-Ionized ___ System (50 gallon tank and entire piping loop) is filled with gallons of glycol/distilled
water solution. ___ Reservoir is at tank full level. ___ Lines air purged per R1600 Instruction Manual. ___ Glycol solution % (Record actual measurement here). ___ Installer has provided an additional 10 gallons of propylene glycol/distilled water (35% by volume)
to top off system when no-load start-up is performed. ___ Confirm compressor crankcase heater has been energized. (See Section 3.1)
Install Completed By:Install Completed By:Install Completed By:Install Completed By:
Company: _____________________________________ Phone: _________________ Fax: __________________
Installer Name: _________________________________________________ Title: __________________________
(Please Print)
Signature: ______________________________ Date: _________________
Requested Start-Up Date: __________________ Time: _________________
Haskris Co.Haskris Co.Haskris Co.Haskris Co. 100 Kelly Street Phone: 847-956-6420 Please contact Haskris Co. Elk Grove Village, IL 60007 Fax: 847-956-6595 if you have any questions.
Haskris Model R1600 No Load Start-Up Checklist
Copyright © 2011 Haskris Company 39 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
No Load StartNo Load StartNo Load StartNo Load Start----UpUpUpUp Checklist for Haskris Checklist for Haskris Checklist for Haskris Checklist for Haskris R1600, S/N HLR1600, S/N HLR1600, S/N HLR1600, S/N HL ________________________________________________ Project Name ______________________________ Location ___________________________________
Note:Note:Note:Note: Checklist to be completed by Haskris Approved Service Agent. Checklist MUST be completed for “Full Load” Start-up to be scheduled.
Directions:Directions:Directions:Directions: Fax both pages of completed checklist to Haskris (Fax#: 847-956-6595)
Pre StartPre StartPre StartPre Start----Up Up Up Up Checklist:Checklist:Checklist:Checklist: ___ Unit is securely mounted and level. ___ No Refrigeration Service Contactor labels have been affixed to the interior or exterior of the R1600. ___ Clearances for service, ventilation, and access to control panel are adequate per R1600 Instruction Manual. ___ Electrical service to R1600 per table below (Record Inlet Voltage and Branch Circuit Rating):
___ Confirm compressor crankcase heater has been energized for a minimum of 12 hours. (See Section 3.1) ___ Confirm proper phase by verifying the red ‘FAULT’ LED is not lit on phase monitor. (See Section 2.5.1) ___ Hard copper piping with vents/drains as required and properly supported. ___ Vibration Isolators installed at R1600 on both glycol supply and return lines. ___ Separately fused heat trace covered with suitable thickness of closed-cell, UV resistant insulation on all piping
exposed to low ambient temperatures, as required. ___ Supply/Return lines labeled over insulation. ___ 12’ long loop of 1-1/2” reinforced opaque hose between supply and return outlet in equipment room provided. ___ Supply and return ball valves provided at indoor WW4. ___ Supply side temperature (0-100°F) and pressure (0-100psig) gauges provided at indoor heat exchanger. ___ Return side temperature (0-100°F) and flow (10-50gpm) gauges provided at indoor heat exchanger. ___ Leak check performed and no leaks in external piping loop per R1600 Instruction Manual. ___ Preventative Maintenance (PM) Test Kit has been provided to Start-Up Agent. ___ System (50 gallon tank and entire piping loop) is filled with gallons of glycol/distilled water solution. ___ Reservoir is at tank full level. ___ Lines air purged per R1600 Instruction Manual. ___ Glycol solution % (Record actual measurement here). ___ Glycol solution pH level (Record actual measurement here).
___ Spare glycol manufacturer______________________Glycol type__________________________ ___ Installer has provided an additional 10 gallons of propylene glycol/distilled water (35% by volume) to top off
system when no-load start-up is performed. ___ Confirm all isolation valves are open and all flush valves are closed. Note:Note:Note:Note: If any of the above items are found to be deficiencies, DO NOT CONTINUE WITH START-UP and notify Haskris immediately. Installer will issue a Credit Card Purchase Order to Haskris Start-Up Agent if any items are found incomplete and resulting in delay of system start-up. If no deficiencies are found, continue with Start-Up Checklist below. --Page 1 of 3—
(continued on next page)
Nominal Power:Nominal Power:Nominal Power:Nominal Power: 480V-3Ø-60Hz,+5% / -10% MCA: 54.3A, MOCP 70A
Record Voltage at Disconnect
(V)
L1-L2 Confirm and Record Size of Time Delay Breaker (Fusing) Supplying Chiller
(A) L2-L3
L1-L3
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Haskris Model R1600 No Load Start-Up Checklist
Copyright © 2011 Haskris Company 40 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
No LoadNo LoadNo LoadNo Load StartStartStartStart----UpUpUpUp Data LogData LogData LogData Log for Haskris for Haskris for Haskris for Haskris R1600, S/N HLR1600, S/N HLR1600, S/N HLR1600, S/N HL ________________________________________________ Project Name ______________________________ Location ___________________________________
No Load StartNo Load StartNo Load StartNo Load Start----Up Up Up Up Checklist:Checklist:Checklist:Checklist: Record Values After System Has Run For 30 Minutes To StabilizeRecord Values After System Has Run For 30 Minutes To StabilizeRecord Values After System Has Run For 30 Minutes To StabilizeRecord Values After System Has Run For 30 Minutes To Stabilize
ElectricalElectricalElectricalElectrical Component
(Check Values at Contactors)
L1 L1-L2 L2 L2-L3 L3 L1-L3 (A) (V) (A) (V) (A) (V)
Compressor A Compressor B Pump Motor Fan Motor Inverter A (See Section 3.2)
Fan Motor Inverter B (See Section 3.2)
FluidFluidFluidFluid Supply Water Temperature (ºF) (PV) (SV) Supply Pressure (psi) Return Pressure (psi) Bypass/Relief Valve Setting (psi) Volume of water used (gallons) Volume of Propylene Glycol used (gallons) Glycol Solution pH Glycol Solution % (from Refractometer) Pump Isolation Valves Open / Closed Pump Flush Valves Open / Closed
RefrigerationRefrigerationRefrigerationRefrigeration Ambient Air Temperature (ºF) Gauge Suction Pressure (psi) A Gauge Suction Pressure (psi) B Gauge Head Pressure (psi) A Gauge Head Pressure (psi) B Head Pressure Display (psi) A (PV) (SV) Head Pressure Display (psi) B (PV) (SV) Refrigerant Sight Glass Clear A YES / NO Refrigerant Sight Glass Clear B YES / NO Refrigerant Moisture Indicator A Blue / Purple / Orange Refrigerant Moisture Indicator B Blue / Purple / Orange
--Page 2 of 3—
Haskris Model R1600 No Load Start-Up Checklist
Copyright © 2011 Haskris Company 41 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
No Load StartNo Load StartNo Load StartNo Load Start----UpUpUpUp Completed By:Completed By:Completed By:Completed By:
Company: _____________________________________ Phone: _________________ Fax: __________________
Name: ________________________________________________________ Title: __________________________ (Please Print)
Signature: ______________________________ Date: _________________ Haskris Co.Haskris Co.Haskris Co.Haskris Co. 100 Kelly Street Phone: 847-956-6420 Please contact Haskris Co. Elk Grove Village, IL 60007 Fax: 847-956-6595 if you have any questions.
--Page 3 of 3—
Haskris Model R1600 Full Load System Check
Copyright © 2011 Haskris Company 42 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
Full Load SysteFull Load SysteFull Load SysteFull Load System Checklist for Haskris R16m Checklist for Haskris R16m Checklist for Haskris R16m Checklist for Haskris R1600, S/N HB00, S/N HB00, S/N HB00, S/N HB ________________________________________________ Haskris WW4Haskris WW4Haskris WW4Haskris WW4, S/N HB, S/N HB, S/N HB, S/N HB__________ (Located in Equipment Room)__________ (Located in Equipment Room)__________ (Located in Equipment Room)__________ (Located in Equipment Room) Project Name ______________________________ Location ___________________________________ Note:Note:Note:Note: Checklist to be completed by Haskris Approved Service Agent.
Directions:Directions:Directions:Directions: Fax both pages of completed checklist to Haskris (Fax#: 847-956-6595)
Pre Full Load Pre Full Load Pre Full Load Pre Full Load Checklist:Checklist:Checklist:Checklist: ___ No Refrigeration Service Contactor labels have been affixed to the interior or exterior of the R1600. ___ Confirm compressor crankcase heater has been energized for a minimum of 12 hours. (See Section 3.1) ___ Confirm 1-1/2” reinforced opaque hose between connected to WW4. ___ Reservoir is at tank full level. ___ Glycol solution % (Record actual measurement here). ___ Glycol solution pH level (Record actual measurement here). ___ Confirm all isolation valves are open and all flush valves are closed. Note:Note:Note:Note: If any of the above items are found to be deficiencies, DO NOT CONTINUE WITH FULL LOAD SYSTEM CHECK and notify Haskris immediately. Installer will issue a Credit Card Purchase Order to Haskris Start-Up Agent if any items are found incomplete and resulting in delay of system start-up. If no deficiencies are found, continue with Full Load System Check below.
--Page 1 of 3— (continued on next page)
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Haskris Model R1600 Full Load System Check
Copyright © 2011 Haskris Company 43 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
Full Full Full Full Load System CheckLoad System CheckLoad System CheckLoad System Check for Haskris for Haskris for Haskris for Haskris R1600, S/N HLR1600, S/N HLR1600, S/N HLR1600, S/N HL ____________________________________________________________ Project Name ______________________________ Location ___________________________________
Full Load System Full Load System Full Load System Full Load System Check:Check:Check:Check: Record Values After System Has Run For 30 Minutes To StabilizeRecord Values After System Has Run For 30 Minutes To StabilizeRecord Values After System Has Run For 30 Minutes To StabilizeRecord Values After System Has Run For 30 Minutes To Stabilize
ElectricalElectricalElectricalElectrical Component
(Check Values at Contactors)
L1 L1-L2 L2 L2-L3 L3 L1-L3 (A) (V) (A) (V) (A) (V)
Compressor A Compressor B Pump Motor Fan Motor Inverter A (See Section 3.2)
Fan Motor Inverter B (See Section 3.2)
FluidFluidFluidFluid Supply Water Temperature (ºF) (PV) (SV) Supply Pressure (psi) Return Pressure (psi) Bypass/Relief Valve Setting (psi) Volume of water used (gallons) Volume of Propylene Glycol used (gallons) Glycol Solution pH Glycol Solution % (from Refractometer) Pump Isolation Valves Open / Closed Pump Flush Valves Open / Closed
RefrigerationRefrigerationRefrigerationRefrigeration Ambient Air Temperature (ºF) Gauge Suction Pressure (psi) A Gauge Suction Pressure (psi) B Gauge Head Pressure (psi) A Gauge Head Pressure (psi) B Head Pressure Display (psi) A (PV) (SV) Head Pressure Display (psi) B (PV) (SV) Refrigerant Sight Glass Clear A YES / NO Refrigerant Sight Glass Clear B YES / NO Refrigerant Moisture Indicator A Blue / Purple / Orange Refrigerant Moisture Indicator B Blue / Purple / Orange
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Haskris Model R1600 Full Load System Check
Copyright © 2011 Haskris Company 44 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
Full Load SystemFull Load SystemFull Load SystemFull Load System CCCCheckheckheckheck By:By:By:By:
Company: _____________________________________ Phone: _________________ Fax: __________________
Name: ________________________________________________________ Title: __________________________ (Please Print)
Signature: ______________________________ Date: _________________
Haskris Co.Haskris Co.Haskris Co.Haskris Co. 100 Kelly Street Phone: 847-956-6420 Please contact Haskris Co. Elk Grove Village, IL 60007 Fax: 847-956-6595 if you have any questions.
--Page 3 of 3—
Haskris Model R1600 Preventative Maintenance (PM)
Copyright © 2011 Haskris Company 45 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
PM System CheckPM System CheckPM System CheckPM System Check PM SYSTEM CHECK SHOULD BE PERFORMED BY A HASKRIS AUTHORIZED REPRESENTATIVE.
3. Install refrigeration manifold gauge on both high and low side. 4. Access the R1600 Control Panel (See Section 4) in the upper half of the
R1600. 5. Confirm the Cooling Mode – Stop - Pump Only Mode toggle switch is in the
COOLING MODE position (to the left). See R1600 Control Panel description at the beginning of Section 4 for more details.
6. Confirm both displays are lit (Temperature Control/Display and Head Pressure Display). Notify on-site Haskris Authorized Representative if these displays are not energized. Do not proceed with the PM System Check if both displays are not lit.
7.7.7.7. Check to make sure all external piping is leak-tight and that the system is operating satisfactorily.
8. Begin filling out PM Data Log Sheet (Replace all sheet metal panels except outer panel at R1600 Control Panel.) o To record electrical data for Fan Motor Inverter, lower head pressure on
Head Pressure Display to drive condenser fan motors to full speed per steps below:
1. On the Head Pressure Display (See Section 4), press and hold the
key repeatedly to lower the head pressure value until the fans begin to run at full speed.
2. Measure and record amperage and voltage at the Fan Motor Inverter Contactor in main electrical enclosure.
3. Repeat the step 1 above to increase the head pressure value to the original pre-set value of 220.
(Use the key to increase the head pressure value.)
4. Press both keys simultaneously when done to return to the default display.
9. System should remain on and operational under load. 10. Remove refrigerant manifold gauge. 11. Add glycol solution to the reservoir as necessary to maintain tank full level.
Fill system to tank full level as viewed on the liquid level indicator (See Figure 2.11).
12. Clean condenser coil, if required, as outlined in Section 5.3. 13. Close control box and replace all sheet metal panels on the R1600.
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Haskris Model R1600 Preventative Maintenance (PM)
Copyright © 2011 Haskris Company 46 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
14.14.14.14. Complete PM Data Log Sheet.Complete PM Data Log Sheet.Complete PM Data Log Sheet.Complete PM Data Log Sheet.
FOLLOWING ITEMS TO BE PERFORMED BY A HASKRIS AUTHORIZED REPRESENTATIVE AT A MINIMUM OF ONCE A YEAR, BEGINNING ONE YEAR AFTER DATE OF INSTALL.
15. Clean Blow-off Wye Strainer per Section 5.2 16. Perform complete system glycol change per Section 5.1.4 (Tank and Piping). 17. Tighten all electrical terminal connections.
PM System Check for Haskris PM System Check for Haskris PM System Check for Haskris PM System Check for Haskris R1600R1600R1600R1600, S/N HB, S/N HB, S/N HB, S/N HB ________________________________________________________________________________________________________
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Haskris Model R1600 Preventative Maintenance (PM)
Copyright © 2011 Haskris Company 47 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
Project Name ______________________________ Location ___________________________________
Full Load System Full Load System Full Load System Full Load System Check:Check:Check:Check: Record Values After System Has Run For 30 Minutes To StabilizeRecord Values After System Has Run For 30 Minutes To StabilizeRecord Values After System Has Run For 30 Minutes To StabilizeRecord Values After System Has Run For 30 Minutes To Stabilize
ElectricalElectricalElectricalElectrical Component
(Check Values at Contactors)
L1 L1-L2 L2 L2-L3 L3 L1-L3 (A) (V) (A) (V) (A) (V)
Compressor A Compressor B Pump Motor Fan Motor Inverter A (See Section 3.2)
Fan Motor Inverter B (See Section 3.2)
FluidFluidFluidFluid Supply Water Temperature (ºF) (PV) (SV) Supply Pressure (psi) Return Pressure (psi) Bypass/Relief Valve Setting (psi) Volume of water used (gallons) Volume of Propylene Glycol used (gallons) Glycol Solution pH Glycol Solution % (from Refractometer) Pump Isolation Valves Open / Closed Pump Flush Valves Open / Closed
RefrigerationRefrigerationRefrigerationRefrigeration Ambient Air Temperature (ºF) Gauge Suction Pressure (psi) A Gauge Suction Pressure (psi) B Gauge Head Pressure (psi) A Gauge Head Pressure (psi) B Head Pressure Display (psi) A (PV) (SV) Head Pressure Display (psi) B (PV) (SV) Refrigerant Sight Glass Clear A YES / NO Refrigerant Sight Glass Clear B YES / NO Refrigerant Moisture Indicator A Blue / Purple / Orange Refrigerant Moisture Indicator B Blue / Purple / Orange
Haskris Model R1600 Preventative Maintenance (PM)
Copyright © 2011 Haskris Company 48 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
PM SystemPM SystemPM SystemPM System CCCCheckheckheckheck By:By:By:By:
Company: _____________________________________ Phone: _________________ Fax: __________________
Name: ________________________________________________________ Title: __________________________ (Please Print)
Signature: ______________________________ Date: _________________
Haskris Co.Haskris Co.Haskris Co.Haskris Co. 100 Kelly Street Phone: 847-956-6420 Please contact Haskris Co. Elk Grove Village, IL 60007 Fax: 847-956-6595 if you have any questions.
Maintenance Notes
Copyright © 2011 Haskris Company 49 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
VFD A and B
controllers are
located in the
Electrical Control
Panel pull-out
Compartment of the
R1600
Display Display Display Display R1600R1600R1600R1600 VFD Fault SequenceVFD Fault SequenceVFD Fault SequenceVFD Fault Sequence
1. Open the electrical panel slide-out to locate the VFD controllers.
2. Press the down arrow button until is flashing on the display.
3. Press the “enter” key followed by the “esc” key. The display screen should read “U1-01”
with the “U1” flashing.
4. Press the up arrow key twice so that the display screen reads “U3-01”. Press the enter
key. “01” should now be flashing.
Figure M.1 VFD Location Figure M.1 VFD Location Figure M.1 VFD Location Figure M.1 VFD Location
Maintenance Notes
Copyright © 2011 Haskris Company 50 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
5. Press the enter key to view the most recent fault. Record the value on the display
screen in the following table. Then press the “esc” key to return to the previous
screen.
Display ParameterDisplay ParameterDisplay ParameterDisplay Parameter ErrorErrorErrorError Code VFD ACode VFD ACode VFD ACode VFD A Error Code VFD BError Code VFD BError Code VFD BError Code VFD B
U3-01
U3-02
U3-03
U3-04
U3-05
U03-06
U03-07
U03-08
U03-09
U03-10
6. Press the up arrow key to set the display to “U3-02”. This will display the second most
recent fault in the VFD. Press enter again to view the fault code.
7. Repeat the previous two steps and check all of the parameters. The VFD can store the
10 most recent faults.
• If the screen reads “- -” then there are no further faults recorded.
8. Press the “esc” key until you return to the first screen reading “F 0.00”
Table 3 Fault CodesTable 3 Fault CodesTable 3 Fault CodesTable 3 Fault Codes
After Installation and Service Support (HMSA)
Copyright © 2011 Haskris Company 51 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
CLEAR VFD FAULTS CLEAR VFD FAULTS CLEAR VFD FAULTS CLEAR VFD FAULTS
1. Press the down arrow key until is flashing on the display panel. No LEDS
should be lit indicating that the VFD is in programming mode.
2. Press enter and then the down arrow key until the screen reads “o1-01”. Press
enter to change the second value to 4 so the screen now reads “04-01”. Press
enter again and change the last value to 11. The screen should now read “o4-
11”.
3. Press the enter key again. Press the reset key and now the second zero should be
flashing. Press the up arrow and change the selection to 1. Press enter and the
display will display the word end then return to the screen from figure 1. The fault
history has been erased.
4. Return to the home screen by pressing the “esc” key until the display shows “F
0.00” again.
After Installation and Service Support (HMSA)
Copyright © 2011 Haskris Company 52 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
Maintenance Action: Performed By: Date:
After Installation and Service Support (HMSA)
Copyright © 2011 Haskris Company 53 www.haskris.com Version R1600-X-R407C-XXX Instruction Manual Rev00
After Installation and After Installation and After Installation and After Installation and Service SupportService SupportService SupportService Support (HMSA)(HMSA)(HMSA)(HMSA)
Contact HMSA if at any time you have questions, encounter problems or
need spare parts for your Haskris System.
• Phone: 800-800-4925
• Fax: 330-963-0749
• Email: [email protected]
• Website: www.hitachimed.com