Imagination at work.
Gas Processing Small-scale LNG CO2 Liquefaction C2, C3, C4 Chilling Industrial Refrigeration
Small & Mid Scale LNG Solution using modular designs up to 0.75mtpa per train
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MMscfd m3/day gas GPD m3/day
LNG mTPD
2 53,400 25,000 94 40
4 107,000 50,000 189 80
8 214,000 100,000 377 159
10 267,000 122,000 471 194
20 534,000 244,000 943 390
25 668,000 300,000 1,200 480
36 974,000 450,000 1,700 716
50 1,298,000 600,000 2,250 954
110 2,862,000 1,300,000 5,000 2,067
Rig fueling, flare capture, stranded gas
Transport, marine, mining, concrete
Power generation, peak shaving
Gas Liquid
Export
~ 0.25 mmtpa
~ 0.75 mmtpa
Reference List
Modular Plant Design
LNG Plants
LNG Facility LNG Liquefaction and Balance of Plant
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Modular design and installation
Breakdown of Plug & Play
Instrument air and nitrogen generation
Cooling medium system
Waste condensate tank
Amine plant Dryer’s
MR Compression train
MR coolers MR make up
Flare knock out and flare
Liquefaction control and cold boxes
Integrated Control House
Small-scale LNG plant Modular Design and Manufacturing
Modularization benefits • Labor cost • Schedule • Quality • Productivity • Safety
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307,000 ft2 manufacturing facility dedicated to ssLNG
129,000 ft2 of leased overflow manufacturing capacity
7 acre pad for preassembly
Extensive in-house capability
Manufacturing Capability
The team… 500+ employees
Manufacturing: 250
Engineering: 90
Quality: 25
HSE: 10
Gas Processing and Liquefaction Modular “plug-n-play” approach
Experienced team with 130+ CO2 and
small-scale LNG plants; many with front-end
gas processing
Manufacturing: San Antonio, TX and China
Modular vs. stick built
Consolidates scope into a manufacturing
environment:
• Reduces scope creep and execution risk
• Reduces the potential for delays
• Increases quality
See tutorial regarding confidentiality disclosures.
Completion of manufacturing…
… installed in 4 weeks.
Potential to Reduce Overall Project Cost
Gas Processing & Liquefaction Technology
See tutorial regarding confidentiality disclosures.
Gas Processing and Liquefaction
Compression (if required)
Gas Sweetening: • CO2 removal < 50 ppm • H2O removal < 1 ppm • H2S removal < 5 ppm • Hg, BTEX, Mercaptan, Benzene Removal
Gas processing Liquefaction
Multiple LNG refrigeration processes • EXP – comp/exp boil off gas refrigeration • N2 – comp/exp nitrogen refrigeration • PCMR – pre-cooled mixed refrigeration
• SCMR – single cycle mixed refrigeration
Process Overview
Liquefaction Technologies
Reverse Brayton Cycle
Compression/expansion
• Nitrogen
• Methane (BoG)
Pros:
• Refrigerant sourcing
• No liquid HC refrigerant
• Ease of operation
• Minimal cryo equipment
Cons:
• Efficiency
• Seal gas loses
Technical differentiators
• Compression options: reciprocating, centrifugal, ICL (no emissions), screw
• Compressor driver: gas
engine, gas turbine, electric driver
• Storage tank pressure, ability to source refrigerants, ambient conditions, etc.
Mixed refrigerant
• SCMR single cycle
• PCMR precooled
Pros:
• Efficient (30% vs. C/E)
• Ability to optimize
Cons:
• Source refrigerant
• Seal gas loses (except ICL)
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Project Scope of Supply
Typical
Feed Gas Separation and Metering
Booster Compression
Amine Acid Gas Removal System
Molecular Sieve Dehydration System
Liquefaction System
MR Make-up System
HHC Removal
MMC & Power Distribution
Pipe Rack
Flare System
Boil Off Gas System
Plant Air/Nitrogen
Integrated Control System
Optional
BoP Control System Integration
HHC Fractionation
LNG Storage
LNG Load-out
Water Purification System
Fire and Gas Detection
Fire Suppression System
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Mechanical Drive and Power Island Solutions
versions) 0.1 – 5.0 MW 5 – 25 MW 25 – 50 MW 50 MW – 115 MW
TYPE 2
250 kW – 335 kW
TYPE 3
500 kW – 1 MW
Type 4
800 kW – 1.5 MW
Type 6
1.5 MW – 4.4 MW
Type 9
9.5 MW
Power Generation
VGF*
120 kW – 880 kW
VHP*
270 kW – 1.5 MW
275GL+*
1.9 MW – 3.6 MW
VGF*
120 kW – 800 kW
VHP*
270 kW – 1.5 MW
275GL+*
1.9 MW – 3.6 MW
Mechanical / O&G / Mining / Marine
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* Trademark of General Electric Company
Mobile/ Emergency Power
moblieFlex* J320/VHP*
Gas Engines 860 kW – 1MW
J320* generator set
1 MW
LM2500*
16 MW – 32 MW
LM6000*
41 MW – 52 MW
LMS100*
100 MW – 115 MW
LM2500*
16 MW – 32 MW
LM6000*
41 MW – 52 MW
TM2500 Gas turbine*
22 MW – 31 MW
LMS100*
100 MW – 115 MW
616 Diesel
Genset 2.6 MW
0.1 – 5.0 MW 5 – 25 MW 25 – 50 MW 50 MW – 115 MW
TYPE 2
250 kW – 335 kW
TYPE 3
500 kW – 1 MW
Type 4
800 kW – 1.5 MW
Type 6
1.5 MW – 4.4 MW
Type 9
9.5 MW
VGF*
120 kW – 880 kW
VHP*
270 kW – 1.5 MW
275GL+*
1.9 MW – 3.6 MW
VGF*
120 kW – 800 kW
VHP*
270 kW – 1.5 MW
LM2500*
16 MW – 32 MW
LM6000*
41 MW – 52 MW
LMS100*
100 MW – 115 MW