“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
1
EU Workshop, SingaporeJuly 8, 2004
End User Workshop - Singapore
FOUNDATIONFOUNDATIONTMTM Fieldbus Fieldbus- Challenges & Latest Developments- Challenges & Latest Developments - -
July 8, 2004
Hisashi Sasajima
Fieldbus Foundation
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
2
EU Workshop, SingaporeJuly 8, 200405/03/04
22
1. Introduction2. About Fieldbus Foundation3. The History of Fieldbus4. End User Initiative5. Technology Updates6. Installations7. Benefit of Fieldbus8. Questions and Answers
Agenda
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
3
EU Workshop, SingaporeJuly 8, 2004
Mission of the Fieldbus FoundationMission of the Fieldbus Foundation
The Fieldbus Foundation is the leading organizationdedicated to a single international, interoperablefieldbus standard. Established in September 1994 by a merger of WorldFIP North America and theInteroperable Systems Project (ISP), the foundation is a not-for-profit corporation that consists of nearly 180 of the world's leading suppliers and end users of process control and manufacturing automation products.Working togetherWorking together, these companies have providedunparalleled support for a worldwide fieldbus protocol, and have made major contributions to the IEC/ISA fieldbus standards development.
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
4
EU Workshop, SingaporeJuly 8, 2004
FFOUNDATIONOUNDATION fieldbus Digital presence fieldbus Digital presence
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
5
EU Workshop, SingaporeJuly 8, 2004
Market DistributionMarket Distribution
Global Global
LA14%
NA46%AP
10%
MEA2%
EUR28%
Other8%
Mining and Metals
3%Education
3%
Pulp and Paper
4%
Food & Beverage
9%
Pharm- aceutical
9%
Power13%
Oil & Gas22%
Chemical29%
Industry Industry
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
6
EU Workshop, SingaporeJuly 8, 2004
Market Segmentation in the Region
1st 2nd 3rd
N.A. (46%) : Chemical Electric Pulp & Paper
L.A. (14%) : Chemical Oil & Gas Food & Beverages
EU (28%) : Chemical Oil & Gas Pharmaceutical
M.E. ( 2%) : Oil & Gas Chemical
SEA (10%) : Chemical Oil & Gas Refining
China ( 7%) : Chemical Refining Electric
Others
Total Chemical Oil & Gas Electric Power
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
7
EU Workshop, SingaporeJuly 8, 2004
Fieldbus Acceptance Has Been OutstandingFieldbus Acceptance Has Been Outstanding
FOUNDATION™ fieldbus installations include leaders in key industries 9 of the top 10 oil and gas companies 24 of the top 25 pharmaceutical
companies 23 of the top 25 chemical companies 15 of the top 20 pulp and paper
companies 10 of the top 20 food and beverage
companies
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
8
EU Workshop, SingaporeJuly 8, 2004
Stronger Than Ever!
338 Global Members & Corporate Affiliates
176 Registered Devices
11 Hosts
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
9
EU Workshop, SingaporeJuly 8, 2004
Freedom to Choose
1
138
11
16
13
37
32
622
Flow
HSE Linking Device
Pressure
Final Control Element
Level
Temperature
Anaytical
Controller
Signal conditioner
Other
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
10
EU Workshop, SingaporeJuly 8, 2004
Marketing Committees in Asia Pacific Marketing Committees in Asia Pacific
Japan
KoreaChina
Malaysia
ThailandIndia
Singapore
Indonesia
Australia
Taiwan
Central Asia
Middle East
ASEAN
Philippine
Far East
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
11
EU Workshop, SingaporeJuly 8, 2004
FF Asia PacificFF Asia Pacific
Fieldbus FoundationAsia Pacific Operations
FFJapan
EUC Japan
FF SingaporeMarketing
Society
EU Society
FFIndia
EUC India
FF China
CFFC
EUC China
FF Korea
EUC Korea
FFIndonesia
EUCIndonesia
FFThailand
EUCThailand
South East AsiaEast Asia
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
12
EU Workshop, SingaporeJuly 8, 2004
End User Council and Training/ Education Center End User Council and Training/ Education Center
End User Council (EUC)
Training and Demonstration Site
Training and Demonstration Site
(Under Planning)
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
13
EU Workshop, SingaporeJuly 8, 2004
The History of Fieldbus ( IEC/ISA Standardization)1984: New Work Item proposal in IEC for Digital Field Communication in
Process Measurement and Control Instruments
1985: Working Group established in IEC (SC65C/WG6) and ISA (SP50)
1990: IFC(international Fieldbus Consortium)
ISA SP50 Media Attachment Unit (MAU) Physical Layer Test at Exxon (‘92) BP Sunburry -1,-2 Kaneka, Mitsubishi Chemical, Japan (‘93)
1992 1Nov.: ISP was formed
1993 May: WorldFIP was formed
1993 : IEC Physical Layer became IS(IEC61158-2)
1994 Sept. : Fieldbus Foundation established Field Trial at Monsanto, Tx (‘95) Field Trial at Syncrude, Canada(‘96) Chubu Electric, Japan (‘97)
2000 :IEC Data Link/ Application Layer Standardized(IEC61158-3,4,5,6)
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
14
EU Workshop, SingaporeJuly 8, 2004
The History of Fieldbus FoundationThe History of Fieldbus Foundation
WorldFIPNorth America
&ISP
merge
Initial HSESpecification
released
Earlyspecification
produced
Conformancetester
Version 2.0Redundancy and
Flexible Function BlockAchieve final
Specification status
1994 1996 1998 2000 2002 2004
1995 1997 1999 2001 2003
March
ProductInteroperabilitytesting beginsFast Ethernet
Project launched
Scheduled releaseof ITK 4.6
Scheduled release of
conformance tester version 2.3
November
March
DecemberJanuary
SeptemberFebruary
Betatest plat
completed
Number ofregistereddevices
Reaches 180
HSEtesting
underway
FISCOFinal
specificationreleased
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
15
EU Workshop, SingaporeJuly 8, 2004
Original End User Requirements for Fieldbus
Average distance between Control Room and Plant: shall be : Cable Distance : 1,200m Transmission Distance : 2,400m (8,000 ft)→→ H1 H1 Fieldbus Cable Distance : 1,900m ( with maximum nodes )
Transmission speed considering for the anti-noise immunity, attenuation and reflection of signal shall be:
50Kbps - 500Kbps.→→ H1 Fieldbus : 31.25Kbps H2 (High Speed) Fieldbus : 1 Mbps or 2.5 Mbps(FF Specification) H1 Fieldbus + 100Mbps HSE ( High Speed Ethernet )
Cable Type: Existing multi-core cables shall be applicable and device power / signal transmission shall be available through single pair cable→→ Type A, B, C, D Cables
The Fieldbus Devices shall be workable in Intrinsic Safe environment with flammable gas atmosphere in Hydrocarbon Processing Industry. →→ Entity Model : Current Limit (19V 、 40 ~ 60mA), 10mA ~ 30mA/ Device FISCO Model (Fieldbus Intrinsic Safety Concept) : 110mA FNICO Model (Fieldbus Non-Incendive Concept) : 350mA
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
16
EU Workshop, SingaporeJuly 8, 2004
IEC 61158 Part 1-Part 6 (PHL/DL/AL)
Type Proposed by
Type- 1: Fieldbus ( ANSI/ISAS50.01) : IEC/ISA Original Specification
Type- 2: ControlNet : ControlNet Int’l
Type- 3: Profibus DP/PA : Profibus Organization
Type- 4: P-Net : Norwegian Fieldbus Consortium
Type- 5: Fieldbus Foundation HSE : Fieldbus Foundation
Type- 6: Swiftnet :Type- 7: WorldFIP : WorldFIP
Type- 8: Interbus S :Type- 9: Foundation H1 Fieldbus : Fieldbus Foundation
Type-10: Profinet : Profibus Organization
IEC61158 Structure (as of June, 2004)
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
17
EU Workshop, SingaporeJuly 8, 2004
USER LAYER
TRANSPORT LAYER
SESSION LAYER
PRESENTATION LAYER
APPLICATION LAYER
PHYSICAL LAYER
DATA LINK LAYER
NETWORK LAYER
1
2
3
4
5
6
7
OSI Model
PHYSICAL LAYER 1
2
3
4
5
6
7
COMMUNICATIONSTACK
IEC 61158 @ 31.25 kbit/s
IEC 61158 - DLL
IEC 61158 - FMS
H1
USER LAYERIEC 61804-2
IETF TCP/UDP
IEEE 802.3 MAC
IETF IP
IEC 61158 - FDA
IEEE 802.3u@ 100 Mbit/s
HSE
USER LAYER IEC 61804-2
Fieldbus Protocol Structure
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
18
EU Workshop, SingaporeJuly 8, 2004
Humble Beginnings
Fielddevices
Processcontrollers
Computers
Control network
Junctionbox
H1 Fieldbus
H1: 31.25 Kbps
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
19
EU Workshop, SingaporeJuly 8, 2004
FOUNDATION Fieldbus Architecture
LLL
H1 Devices
LLL
LLL
HSEバッチコントローラ
MIOFFB
HSEPLC
FFBFFB
FFBFFB
Fiber Optic Fieldbus
HSE
2000 m
Twis
ted
Pair
100 m
H1Fieldbus
H1Fieldbus
OperatorWork Station
EngineeringWork Station Data Server Application
Other Plants
Linking Device
Non-FFSensor Bus H1 Digital I/O
H1 Devices
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
20
EU Workshop, SingaporeJuly 8, 2004
Integrated System Architecture
Servers access data from the HSE Backbone
Data is used to support Application Packagessuch as:
Enterprise Resource PlanningAsset Management
MANAGEMENT INFORMATION SYSTEMS Access the Data Warehouses Provide Management Reports
P
L
P
L
P
L
P
L
APPLICATIONPACKAGES
MIS
DA Server
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
21
EU Workshop, SingaporeJuly 8, 2004
H1 FIELDBUS (31.25 KBIT/S)FF-801 Network ManagementFF-806 H1-H1 BridgeFF-816 H1 Profile (Entity, FISCO, Fiber)FF-821 Data Link ServicesFF-822 Data Link ProtocolFF-870 Fieldbus Message SpecificationFF-875 Fieldbus Access SublayerFF-880 System ManagementFF-940 H1 Profile
Released Specifications
FUNCTION BLOCKSFF-890 Function Block Part 1 – FBAP ModelFF-891 Function Block Part 2 – BasicFF-892 Function Block Part 3 – Advanced FF-893 Function Block Part 4 – Multiple I/O FF-894 Function Block Part 5 – Flexible
SYSTEM ARCHITECTURE
FF-581 System Architecture
HSE FIELDBUS (100 MBIT/S)FF-586 Ethernet PresenceFF-588 Field Device AccessFF-589 HSE System ManagementFF-593 HSE Redundant InterfaceFF-803 HSE Network ManagementFF-941 HSE Profile
DEVICE DESCRIPTIONFF-103 Capability FileFF-900 DD Language
(DDL)USER LAYER
NETWORK
UTILITY FF-883 Common Device Software Download
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
22
EU Workshop, SingaporeJuly 8, 2004
FOUNDATION fieldbus Specifications
H1/HSE Host Development
DD Services SoftwareDD Registered Library
Host Interoperability Support Testing
(HIST)
HSE Device Development
HSE Conformance Test Kit
DD TokenizerDD Standard Library
HSE Interoperability Test Kit
HSE Device Testing
HSE AnalyzerToolkit Professional
More Tools
FF Products Roadmap
FOUNDATION fieldbus Training Courses
H1 Device Development
H1 Conformance Test Kit
DD TokenizerDD Standard
Library
H1 Interoperability Test Kit
H1 Device Testing
More Tools
H1 ITKAutomation Toolkit
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
23
EU Workshop, SingaporeJuly 8, 2004
H1 Development History
H1 Today
Over 62 Registered Stacks from 26 suppliers
Over 200 Registered Devices from suppliers
Over 305,000 H1 Devices in the Field
HIST Compliant Hosts sampling: (4500)• ABB• Emerson – Delta V• Honeywell – Plantscape and Experion PKS• Invensys• Smar – System 302• Yamatake – Industrial DEO• Yokogawa – Centum and Stardom• Rockwell – Process Logix
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
24
EU Workshop, SingaporeJuly 8, 2004
HSE Development History
HSE Today
10 Registered Linking Devices•ABB (2 versions)•Emerson•National Instruments •Rockwell•Smar(3)•Softing•HMS Networks
HSE Function Block Devices in Beta Registration Test
HSE Redundant Devices in Lab System Test
Planning for FBCiHAB Demo at BP is Underway- Includes registered HSE Linking Devices, FB Devices, and HSE Redundancy
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
25
EU Workshop, SingaporeJuly 8, 2004
Fieldbus Foundation Fieldbus Foundation Technology UpdatesTechnology Updates
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
26
EU Workshop, SingaporeJuly 8, 2004
1. H1 Interoperability Improvement HIST Release 1.2
H1 ITK Release 4.6
H1 Power Supply Registration
2. Development Programs DD Cooperation Project
Standard Transducer Block Specification
HSE Registration
HSE Device Redundancy
Safety Instrumented Systems
Agenda
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
27
EU Workshop, SingaporeJuly 8, 2004
HIST Release 1.2 adds the following feature tests Common Device Software Download Multi-Variable Optimization HSE Linking Device Configuration Flexible Function Blocks Device Replacement Support
Release Schedule Comment Period 1 Dec 2003 Comment Period 2 Jan 2004 EUAC Comment @ GA2004 Feb 2004 TSC Approval May 2004
HIST Release 1.2
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
28
EU Workshop, SingaporeJuly 8, 2004
H1 ITK 4.6 - Basis for DD Self Re-Registration Update to support FF-103 FS 1.7 (Capability File) - Instantiation Library support for Common Device Software Download Minor bug fixes
Release Schedule Beta Test Start Mar 2004 Beta Test Complete Apr 2004 TSC Approval May 2004
Policy: All DD/CF files must be retested* using ITK 4.6
within 6 months of release.
*Either by self-test or by FF
H1 ITK Release 4.6
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
29
EU Workshop, SingaporeJuly 8, 2004
Develop self-test specifications and registration testing for power
supplies to improve interoperability.
Fieldbus Power Supply Test Specification – Release 1.0
BOD Approval Feb 2003
Project Kickoff May 2003
Draft Test Specifications Completed Jan 2004
Run Beta Registration Tests Feb 2004
(MTL, P+F, Relcom)
Membership review of preliminary specification Mar 2004
TSC Release of Test Specification Apr 2004
First registered Power Supplies Apr 2004
Nine power supplies registered and on FF Web Site
H1 Power Supply Registration
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
30
EU Workshop, SingaporeJuly 8, 2004
DD Cooperation ProjectFF/HCF/PNO
2003 Kickoff Meeting Completed – Host FF Feb Project Plan Issued Mar 2nd Team Meeting – Host PNO Jun
Requirements and Use Cases Agreed Specifications and Guidelines Identified
3nd Team Meeting – Host HCF Sep Specification Development
4th Team Meeting – Host FF Oct Specifications Agreed Validation Planning Started
2004 5th Team Meeting – Host PNO Jan
Draft of Interoperability Guideline Completed Project Plan Updated (Revision 1.4) with Validation Plan
6th Team Meeting – Host HCF Mar Interoperability Guideline Agreed Review of Validation Test Purposes
IEC 61804-2 EDDL based Extensions for Visualization
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
31
EU Workshop, SingaporeJuly 8, 2004
DD Cooperation ProjectDD Cooperation Project
Working Group Members: - Volunteers from FF, HCF and PNO
IEC 61804-2
FF DDL EDD HCF DDL
COMMUNICATION FOUNDATION
HART
It is a Super Set Specification of Device Description Languages (EDDL)
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
32
EU Workshop, SingaporeJuly 8, 2004
DD Cooperation Project
FF Validation Schedule Populate Annex F of the IEC specification with the FF profile information. Jan Identify host and field device prototype suppliers Apr Develop extensions to the DD Tokenizer software and DD Services software. SepDevelop FF host and FF field device lab prototypes (2 vendors) – parallel path to extensions. SepLab validation testing completed. Dec
HCF Validation Schedule2003 Modify the HCF DDL specification to include DD Cooperation enhancements. Send HCF specification to HCF members for ballot (30 days). Approval of HCF specification. Dec2004Modify HCF DD Tokenizer/development tools - make available to HCF membership for testing.Validation Testing Completed. Dec
PNO Validation Schedule2003 Draft of specification in IEC format reviewed by the PNO TC4 WG EDDL. Oct Distribute specification to PNO advisory board for comments. Nov PNO advisory board decides to start PNO member review process. Dec 2004 PNO member review - 3 month. Mar Finalize specification and release. Apr 2005Certification (Interoperability Test) Process. Feb
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
33
EU Workshop, SingaporeJuly 8, 2004
Standard Transducer BlocksStandard Transducer Blocks
2002 4Q Project Kickoff Team: E+H, Fieldbus Inc., Shell, Smar, Syncrude, Yamatake, Yokogawa2003 1Q Project Plan Approved 2Q Pressure Specification Preliminary Specification 3Q Pressure Devices from 2 vendors Delivered 4Q Specification Validation Lab Test Completed for Pressure
2004 1st Half – Release Pressure Final Specification 2nd Half – Update ITK with Pressure Test Cases – Beta ITK Testing
2005 – First registered Transducer Blocks
Develop specifications and registration testing for transducer blocks to improve interoperability and ease of use (e.g. pressure, temperature)
Test Cases for the Standard Pressure Transducer Block is included in ITK 4.6
Transducer Block Standard Structures Release 1.0Standard Pressure Transducer Block Release 1.0
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
34
EU Workshop, SingaporeJuly 8, 2004
Standard Transducer Block Final Specification Released
Standard pressure transducer block is the first to be released
Released - the final specification for a standard pressure transducer block (TB). Like function blocks, TBs are key components of open, integrated FOUNDATION™ fieldbus architecture. TBs reside at the fieldbus User Layer , used to make sensor-related parameters needed for calibration and diagnostics visible to the fieldbus network.
Standard TBs enable end users to realize additional operational benefits from their FOUNDATION™ fieldbus system, reduced setup time when replacing devices, improved consistency - interoperability of operator and maintenance displays between devices from different vendors, and improved asset utilization.
Tested, proven and easy to implement this significant step forward provides end users with improved access to maintenance and diagnostics. supporting operating system independent proven information in interoperable fieldbus devices.
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
35
EU Workshop, SingaporeJuly 8, 2004
HSE Linking Device Class 42a-1 Supports client/server - Enables H1 configuration and operation from HSE
ABB (2 versions), Emerson, Smar, and Softing devices are registered.
HSE Linking Device Class 42a-2 42a2 includes Function Block Connect Option – easier configuration from host
National Instruments, Rockwell and Smar devices are registered
HSE Linking Device Class 42c Registration 3Q 2004*42c Includes 42a-2 + H1-H1 Bridging, H1-HSE Publisher/Subscriber,
Time Sync
HSE Field Device Class 41c Registration 3Q 2004* 41c HSE device with Function Blocks
HSE Registration
Total of Eight HSE Class 42a Linking Devices Registered
* Depends on vendor schedules
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
36
EU Workshop, SingaporeJuly 8, 2004
HSE Device Redundancy
Host
H1P
L
Plant
P
L
Plant
H1 H1
Priority 1HSE Linking Devices
Class 42a-1, 42a-2
Priority 4HSE Redundant Device
Class 46
Standard InternetNetwork Equipment
Priority 2HSE Device with Function Blocks
Class 41
Priority 3HSE Device with Redundant Interface
Class 47
Aug 04
FINAL SPECS
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
37
EU Workshop, SingaporeJuly 8, 2004
Redundant Pair of HSE Linking Devices
A A BB
Redundant Pair of HSE Linking Devices
Single LAN that is Fault Tolerant
To H1 To H1
100 Mbit/sHSE Stitches
Host
HSE Device Redundancy
Vendor A Vendor B
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
38
EU Workshop, SingaporeJuly 8, 2004
Redundant Interface – Class 47 Class 47 Redundant Interface Lab Testing Mar 2002 System Test Plan Approved by TSC May 2002 Vendors Update Prototypes; Run System Test Jan 2003 TSC Release Redundant Interface Final Specification Feb 2003 HSE Analyzer Toolkit Professional Released May 2003 - Supports Redundant Interface Capture
Redundant Device – Class 46 Class 46 Redundant Device Lab/System Test Plan Approved May 2003 Run Class 46 Lab Test (standalone) Dec 2003 Update Specifications and Compete Test Cases May 2004 Update prototypes and Rerun System Test Jun 2004 TSC Release Redundant Device Final Specification Aug 2004 Complete Beta Registration Testing for Redundancy 4Q 2004 TSC Release Redundancy Test Purposes for Registration 1Q 2005 First Registered Class 47/46 Devices 1Q 2005*
* Depends on vendor schedules
HSE Device Redundancy
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
39
EU Workshop, SingaporeJuly 8, 2004
Safety Instrumented Systems
IEC 61508 based, TÜV certified, concept for application of FOUNDATION fieldbus to Safety Instrumented Systems
2002 Project approved by BOD Oct
2003 Kickoff (Requirements and planning) hosted by HIMA Jan
Team: ABB, DuPont, ExxonMobil, Emerson, FF, Shell, HIMA, Honeywell,Invensys/Triconex, Metso, Rotork, Saudi Aramco, Smar Softing, TÜV, Yokogawa
Project Management Plan Approved by TSC Mar
2nd Full Team meeting (Architecture) hosted by Shell Global Solutions Jun
WebEx Review of Architecture with Function Block/DD/CF Teams Aug
3rd Full Team meeting (Protocol and Safety Analysis) hosted by ABB Sep
Technical Team Meeting (Protocol and Function Blocks) hosted by SmarNov
TÜV Approval of FF-SIS System Concept Dec 15
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
40
EU Workshop, SingaporeJuly 8, 2004
Future Open FF- SISFuture Open FF- SIS
H1
HSE
FF-SIS Devices
LinkingDevice
H1
Non-SIS FF Devices
LinkingDevice
HUB
. . . .
OperatorInterface
EngineerInterface
FacilityManagement
H1
HSE
FF-SIS Devices
LinkingDevice
H1
Non-SIS FF Devices
LinkingDevice
HUB
. . . .
OperatorInterface
EngineerInterface
FacilityManagement
OperatorInterface
EngineerInterface
FacilityManagement
OperatorInterface
EngineerInterface
Proprietary Network
SIS Logics
Hard Wired
Today Tomorrow
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
41
EU Workshop, SingaporeJuly 8, 2004
USER LAYER
1
2
3
4
5
6
7
COMMUNICATIONSTACK
IEC 61158 @ 31.25 kbit/s
IEC 61158 - DLL
IEC 61158 - FMS
H1
USER LAYERIEC 61804-2
IETF TCP/UDP
IEEE 802.3 MAC
IETF IP
IEC 61158 - FDA
IEEE 802.3u@ 100 Mbit/s
HSE
USER LAYERIEC 61804-2
FF-SIS – New Kid on the BlockFF-SIS – New Kid on the Block
Physical Layer
COMMUNICATIONSTACK
H1/HSE
USER LAYERIEC 61804-2
FF-SISIEC 61508
Physical Layer
TRANSPORT LAYER
SESSION LAYER
PRESENTATION LAYER
APPLICATION LAYER
PHYSICAL LAYER
DATA LINK LAYER
NETWORK LAYER
1
2
3
4
5
6
7
OSI Model
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
42
EU Workshop, SingaporeJuly 8, 2004
Communication Protocol IEC 61508 Part 2 Section 7.4.8 Compliant
Communication Fault Diagnostic
User Layer IEC 61508 Part 3 Section 7.4.4 Compliant
Fault Diagnostic Function Block
CRC ( Cyclic Redundancy Check)
FF-SIS FF-SIS ExtensionExtension
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
43
EU Workshop, SingaporeJuly 8, 2004
FBAP(Function Block Application Process) – Part 6SIS Write Protection LockSIS Digital InputSIS Analog InputSIS Digital OutputSIS Analog Value SelectiorSIS Digital Value SelectorSIS AND/OR/XOR
In addition to Device Resource Block, FF-SIS Diagnostic and Statistical Function Block will be provided.
FF-SIS FF-SIS User Layer ExtentionsUser Layer Extentions
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
44
EU Workshop, SingaporeJuly 8, 2004
Safety Instrumented Systems
2004 Draft Preliminary Specification (DPS) Expert Review - hosted by Shell Mar 4th Full Team meeting (Validation Planning) - hosted by Shell
Mar Identify Lab Prototype Suppliers and Lab Test site (Infraserve)
Apr TÜV Agreement on Type Approval Steps for FF-SIS Protocol Apr Editors meeting to resolve DPS review comments – hosted by Triconex
Apr Update specifications to DPS 0.9 May SIS and FB Team Review of DPS 0.9 – Update and release DPS 1.0 Jun Lab Conformance Test Tool Available Jul 5th Full Team Meeting (Profile and Application Guide) – hosted by Infraserve Sep Lab prototypes available - Begin Lab Specification Validation Tests Sep Update Specification to Preliminary Specification (PS) status Dec
2005 FF Membership Review of PS 1Q TÜV Type Approval for FF-SIS protocol 2Q TSC Release of Final Specifications (FS) 2Q Beta FF-SIS Testing Kits (Conformance and Interoperability) 3Q Beta Registration Test (2 beta products)
4Q Beta Product Evaluation – Shell Global Solutions 4Q First registered FF-SIS devices TBD*
* Depends on vendor schedules
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
45
EU Workshop, SingaporeJuly 8, 2004
End User BenefitEnd User Benefit
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
46
EU Workshop, SingaporeJuly 8, 2004
Process Operator BenefitsProcess Operator Benefits
What can be achieved by Fieldbus?Device and Process Diagnostics available by multi-variable devices Detect gas substance in Mass Flow Meter Detect and Notify supply air drop of Control Valve Detect and Notify the stick of Control Valve Stem Historise the statistical data of Control Valve travel (stem
time) Detect and Notify in-pulse stick of Pressure Transmitter Detect and Notify open thermocouple situation Detect and Notify the Unfilled water condition of Magnetic
Flowmeter Detect and Notify the pipe vibration of Colioli Flow Meter Detect glass electrode corruption of pH Analyzer
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
47
EU Workshop, SingaporeJuly 8, 2004
“Unneeded” Trips To The Field - Avoided Through Remote Diagnostics
63%63%
RoutineCheck
NoProblem
FailedInstrument
PluggedLines
ZeroOff
CalibrationShift
Source: Dow Chemical Company
35%28%
20%
6% 6%4%
0%
10%
20%
30%
40%
50%
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
48
EU Workshop, SingaporeJuly 8, 2004
Engineering Savings
0 5 10 15Hours
Tra
dit
ion
alF
ield
bu
s
Task Time/ Device
Analog Fieldbus
Development of Control Strategy (P&ID Development)
2 1
Instrument Index development / production
0.5 0.5
I/O Address assignments 0.3 0.1
I/O List Development 1.5 0.5
Instrument loop diagram design/documentation
4 2
Marshalling panel design / documentation
.3 0
Field terminal box design / documentation
.3 0.1
Electrical Cabling and termination lists
2.25 0.7
Precommissioning configuration of devices
.5 0.5
Total 11.65 5.4
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
49
EU Workshop, SingaporeJuly 8, 2004
Repeatable Savings
Wiring
50%Savings
50%Savings
Commissioning
90%Savings
90%Savings
85%Savings
85%Savings
Control-Room Space
OngoingMaintenance
50%Savings
50%Savings
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
50
EU Workshop, SingaporeJuly 8, 2004
CAPEX/OPEX Savings in Oil Production Platform
Oil & Gas Platform model: Oil reserves: 200 million barrels Gas reserves: 100 billion cubic feet Oil production plateau: 75,000 barrels per day Outage cost per hour: US$ 100,000
Crane
Quarters Platform
Flare Stack
Drill Derrick
Crane
Production Platform
Helideck
Bridge
By JNOC Study
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
51
EU Workshop, SingaporeJuly 8, 2004
CAPEX/OPEX Savings in Oil Production Platform
ConventionalInstrumentation
FieldbusInstrumentation
Reduction(%)
Initial Expenditure(M$) 19.07 12.20
Expenditure Reduction(M$) - 6.87 36.0%
Operating Expenditure(M$) 103.57 69.33
Expenditure Reduction(M$) - 44.21 38.9%
Life Cycle Expenditure(M$) 122.64 81.53
Expenditure Reduction(M$) - 51.07 38.5%
Total: $ 100 M for 25 years
By JNOC Study
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
52
EU Workshop, SingaporeJuly 8, 2004
Result: End User Benefits
Fieldbus reduces capital costs• Reduced engineering and documentation time• Reduced installation and startup time• Reduced controller and I/O equipment• Reduced control room spaceAnd…FASTER TIME TO REVENUE
CAPEX
OPEX
Operation & Operation & MaintenanceMaintenanceOperation & Operation & MaintenanceMaintenance
Safety, Health Safety, Health & Environment& EnvironmentSafety, Health Safety, Health & Environment& Environment UtilitiesUtilitiesUtilitiesUtilities Waste/ ReworkWaste/ ReworkWaste/ ReworkWaste/ Rework
QualityQualityQualityQuality AvailabilityAvailabilityAvailabilityAvailabilityThroughputThroughputThroughputThroughput
Output Efficiency
Cost Efficiency
COS
T COS
T
OUTPUT
OUTPUT
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
53
EU Workshop, SingaporeJuly 8, 2004
End User ParticipationEnd User Participation
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
54
EU Workshop, SingaporeJuly 8, 2004
End User Seminar – Shenzhen, China ( May 26, 2004)
Ronald Szanyi, P.E.
Project Development Leader for ExxonMobil Research & Engineering (EMRE), Fairfax, VA
Member of the Fieldbus Foundation Board of Directors since 2000
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
55
EU Workshop, SingaporeJuly 8, 2004
End User Seminar – Singapore
End User involvement in FF - Why is it important?
Ensure interoperable system Ensure users needs are met Prioritize the enhancements Plan for technology improvement Take advantage of opportunities Field trial testing Identify economic drivers
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
56
EU Workshop, SingaporeJuly 8, 2004
End User Seminar – Singapore
End User involvement in FF - Why is it important?
(cont’d) Create internal practices - engineering & maintenance Association with industry innovators and technology
leaders Move to predictive maintenance Understand what you need to know to engineer a
project Networking (FUN, Fieldbus Facts) Sharing of successes and failures
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
57
EU Workshop, SingaporeJuly 8, 2004
End User Seminar – Singapore
End User involvement in FF - Why is it important?
(cont’d) Input to new areas of development Access to System Engineering Guide Help educate engineering contractors
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
58
EU Workshop, SingaporeJuly 8, 2004
End User Seminar – Singapore
Some examples of end user involvement successes
•Interoperability testing•Device Descriptions enhancement•Flexible Function Blocks•FF-SIS•Transducer Blocks•HIST Host Interoperability Support Test
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
59
EU Workshop, SingaporeJuly 8, 2004
End User Requests
• Strengthen HIST– Interoperability issues are
between hosts and field devices, devices are interoperable between selves
• Device Connections/ Physical Layer / Power Supplies
• Access and Integration of FF data and associated benefits.
• Focus on Management layer to define and show life cycle economics / lost opportunity– Presentations to vertical
industry groups
• Interoperability “labs”– Regional Centers of
Excellence– Private or commercial
ventures
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
60
EU Workshop, SingaporeJuly 8, 2004
DirectionsShort Term (1-2 years)
•Technology Issues- Fieldbus for Safety
Applications- Transducer Block
standardization- HSE Interoperability/
Control Backbone- HSE Applications
•Adoption Issues- Interoperability Labs
(HIST)- Fieldbus Economics- Flexible Function Block
Demonstration- Revision Level
Management- FF Knowledge Base
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
61
EU Workshop, SingaporeJuly 8, 2004
DirectionsLong Term (5 years)
• Standard Maintenance Suite
• Enterprise Integration- ERP benefits
• Global Process Industry market leader
• Implement White Papers
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
62
EU Workshop, SingaporeJuly 8, 2004
End User Seminar- Singapore
How to get involved Sign up End User Society Membership Sign up for Fieldbus Member Forums Sign up for Fieldbus Users Network (FUN) List Sign up for Fieldbus Facts news
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
63
EU Workshop, SingaporeJuly 8, 2004
The Future is Bright
Major global projects are specifyingFOUNDATION fieldbus
Demonstrated success on retrofit andre-instrumentation projects
Technology enhancements under development!
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
64
EU Workshop, SingaporeJuly 8, 2004
Fieldbus FoundationFieldbus FoundationA Decade of LeadershipA Decade of Leadership
“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION
© 2003 Fieldbus Foundation
65
EU Workshop, SingaporeJuly 8, 2004