“Freedom to Choose. Power to Integrate” FIELDBUS FOUNDATION © 2003 Fieldbus Foundation 1 EU Workshop, Singapore July 8, 2004 End User Workshop - Singapore

“Freedom to Choose. Power to Integrate”FIELDBUS FOUNDATION

© 2003 Fieldbus Foundation

1

EU Workshop, SingaporeJuly 8, 2004

End User Workshop - Singapore

FOUNDATIONFOUNDATIONTMTM Fieldbus Fieldbus- Challenges & Latest Developments- Challenges & Latest Developments - -

July 8, 2004

Hisashi Sasajima

Fieldbus Foundation



2

EU Workshop, SingaporeJuly 8, 200405/03/04

22

1. Introduction2. About Fieldbus Foundation3. The History of Fieldbus4. End User Initiative5. Technology Updates6. Installations7. Benefit of Fieldbus8. Questions and Answers

Agenda



3


Mission of the Fieldbus FoundationMission of the Fieldbus Foundation

The Fieldbus Foundation is the leading organizationdedicated to a single international, interoperablefieldbus standard. Established in September 1994 by a merger of WorldFIP North America and theInteroperable Systems Project (ISP), the foundation is a not-for-profit corporation that consists of nearly 180 of the world's leading suppliers and end users of process control and manufacturing automation products.Working togetherWorking together, these companies have providedunparalleled support for a worldwide fieldbus protocol, and have made major contributions to the IEC/ISA fieldbus standards development.



4


FFOUNDATIONOUNDATION fieldbus Digital presence fieldbus Digital presence



5


Market DistributionMarket Distribution

Global Global

LA14%

NA46%AP

10%

MEA2%

EUR28%

Other8%

Mining and Metals

3%Education

3%

Pulp and Paper

4%

Food & Beverage

9%

Pharm- aceutical

9%

Power13%

Oil & Gas22%

Chemical29%

Industry Industry



6


Market Segmentation in the Region

1st 2nd 3rd

N.A. (46%) ： Chemical Electric Pulp & Paper

L.A. (14%) ： Chemical Oil & Gas Food & Beverages

EU (28%) ： Chemical Oil & Gas Pharmaceutical

M.E. ( 2%) ： Oil & Gas Chemical

SEA (10%) ： Chemical Oil & Gas Refining

China ( 7%) ： Chemical Refining Electric

Others

Total Chemical Oil & Gas Electric Power



7


Fieldbus Acceptance Has Been OutstandingFieldbus Acceptance Has Been Outstanding

FOUNDATION™ fieldbus installations include leaders in key industries 9 of the top 10 oil and gas companies 24 of the top 25 pharmaceutical

companies 23 of the top 25 chemical companies 15 of the top 20 pulp and paper

companies 10 of the top 20 food and beverage

companies



8


Stronger Than Ever!

338 Global Members & Corporate Affiliates

176 Registered Devices

11 Hosts



9


Freedom to Choose

1

138

11

16

13

37

32

622

Flow

HSE Linking Device

Pressure

Final Control Element

Level

Temperature

Anaytical

Controller

Signal conditioner

Other



10


Marketing Committees in Asia Pacific Marketing Committees in Asia Pacific

Japan

KoreaChina

Malaysia

ThailandIndia

Singapore

Indonesia

Australia

Taiwan

Central Asia

Middle East

ASEAN

Philippine

Far East



11


FF Asia PacificFF Asia Pacific

Fieldbus FoundationAsia Pacific Operations

FFJapan

EUC Japan

FF SingaporeMarketing

Society

EU Society

FFIndia

EUC India

FF China

CFFC

EUC China

FF Korea

EUC Korea

FFIndonesia

EUCIndonesia

FFThailand

EUCThailand

South East AsiaEast Asia



12


End User Council and Training/ Education Center End User Council and Training/ Education Center

End User Council (EUC)

Training and Demonstration Site

Training and Demonstration Site

(Under Planning)



13


The History of Fieldbus （ IEC/ISA Standardization)1984: New Work Item proposal in IEC for Digital Field Communication in

Process Measurement and Control Instruments

1985: Working Group established in IEC (SC65C/WG6) and ISA (SP50)

1990: IFC(international Fieldbus Consortium)

ISA SP50 Media Attachment Unit (MAU) 　　 Physical Layer Test at Exxon (‘92) BP Sunburry 　 -1,-2 Kaneka, Mitsubishi Chemical, Japan (‘93)

1992 1Nov.: 　 ISP was formed

1993 May: 　 WorldFIP was formed

1993 : IEC Physical Layer became IS(IEC61158-2)

1994 Sept. : Fieldbus Foundation established Field Trial at Monsanto, Tx (‘95) Field Trial at Syncrude, Canada(‘96) Chubu Electric, Japan (‘97)

2000 :IEC Data Link/ Application Layer Standardized(IEC61158-3,4,5,6)



14


The History of Fieldbus FoundationThe History of Fieldbus Foundation

WorldFIPNorth America

&ISP

merge

Initial HSESpecification

released

Earlyspecification

produced

Conformancetester

Version 2.0Redundancy and

Flexible Function BlockAchieve final

Specification status

1994 1996 1998 2000 2002 2004

1995 1997 1999 2001 2003

March

ProductInteroperabilitytesting beginsFast Ethernet

Project launched

Scheduled releaseof ITK 4.6

Scheduled release of

conformance tester version 2.3

November

March

DecemberJanuary

SeptemberFebruary

Betatest plat

completed

Number ofregistereddevices

Reaches 180

HSEtesting

underway

FISCOFinal

specificationreleased



15


Original End User Requirements for Fieldbus

Average distance between Control Room and Plant: shall be : Cable Distance : 1,200m Transmission Distance : 2,400m (8,000 ft)→→ 　　 H1 H1 Fieldbus Cable Distance : 1,900m （ with maximum nodes ）

Transmission speed considering for the anti-noise immunity, attenuation and reflection of signal shall be:

50Kbps - 500Kbps.→→ 　　 H1 Fieldbus : 　 31.25Kbps H2 (High Speed) Fieldbus : 1 Mbps or 2.5 Mbps(FF Specification) 　 H1 Fieldbus + 100Mbps HSE （ High Speed Ethernet ）

Cable Type: Existing multi-core cables shall be applicable and device power / signal transmission shall be available through single pair cable→→ 　 Type A, B, C, D Cables

The Fieldbus Devices shall be workable in Intrinsic Safe environment with flammable gas atmosphere in Hydrocarbon Processing Industry. →→ 　 Entity Model ： Current Limit 　 (19V 、 40 ～ 60mA), 10mA ～ 30mA/ Device FISCO Model (Fieldbus Intrinsic Safety Concept) : 110mA FNICO Model (Fieldbus Non-Incendive Concept) : 　 350mA



16


IEC 61158 Part 1-Part 6 (PHL/DL/AL)

Type Proposed by

Type- 1: Fieldbus （ ANSI/ISAS50.01) ： IEC/ISA Original Specification

Type- 2: ControlNet ： ControlNet Int’l

Type- 3: Profibus DP/PA ： Profibus Organization

Type- 4: P-Net ： Norwegian Fieldbus Consortium

Type- 5: Fieldbus Foundation HSE ： Fieldbus Foundation

Type- 6: Swiftnet ：Type- 7: WorldFIP ： WorldFIP

Type- 8: Interbus S ：Type- 9: Foundation H1 Fieldbus ： Fieldbus Foundation

Type-10: Profinet 　： Profibus Organization

IEC61158 Structure (as of June, 2004)



17


USER LAYER

TRANSPORT LAYER

SESSION LAYER

PRESENTATION LAYER

APPLICATION LAYER

PHYSICAL LAYER

DATA LINK LAYER

NETWORK LAYER

1

2

3

4

5

6

7

OSI Model

PHYSICAL LAYER 1

2

3

4

5

6

7

COMMUNICATIONSTACK

IEC 61158 @ 31.25 kbit/s

IEC 61158 - DLL

IEC 61158 - FMS

H1

USER LAYERIEC 61804-2

IETF TCP/UDP

IEEE 802.3 MAC

IETF IP

IEC 61158 - FDA

IEEE 802.3u@ 100 Mbit/s

HSE

USER LAYER IEC 61804-2

Fieldbus Protocol Structure



18


Humble Beginnings

Fielddevices

Processcontrollers

Computers

Control network

Junctionbox

H1 Fieldbus

H1: 31.25 Kbps



19


FOUNDATION Fieldbus Architecture

LLL

H1 Devices

LLL

LLL

HSEﾊﾞｯﾁｺﾝﾄﾛｰﾗ

MIOFFB

HSEPLC

FFBFFB

FFBFFB

Fiber Optic Fieldbus

HSE

2000 m

Twis

ted

Pair

100 m

H1Fieldbus

H1Fieldbus

OperatorWork　Station

EngineeringWork　Station Data　Server Application

Other　Plants

Linking Device

Non-FFSensor Bus H1 Digital I/O

H1 Devices



20


Integrated System Architecture

Servers access data from the HSE Backbone

Data is used to support Application Packagessuch as:

Enterprise Resource PlanningAsset Management

MANAGEMENT INFORMATION SYSTEMS Access the Data Warehouses Provide Management Reports

P

L

P

L

P

L

P

L

APPLICATIONPACKAGES

MIS

DA Server



21


H1 FIELDBUS (31.25 KBIT/S)FF-801 Network ManagementFF-806 H1-H1 BridgeFF-816 H1 Profile (Entity, FISCO, Fiber)FF-821 Data Link ServicesFF-822 Data Link ProtocolFF-870 Fieldbus Message SpecificationFF-875 Fieldbus Access SublayerFF-880 System ManagementFF-940 H1 Profile

Released Specifications

FUNCTION BLOCKSFF-890 Function Block Part 1 – FBAP ModelFF-891 Function Block Part 2 – BasicFF-892 Function Block Part 3 – Advanced FF-893 Function Block Part 4 – Multiple I/O FF-894 Function Block Part 5 – Flexible

SYSTEM ARCHITECTURE

FF-581 System Architecture

HSE FIELDBUS (100 MBIT/S)FF-586 Ethernet PresenceFF-588 Field Device AccessFF-589 HSE System ManagementFF-593 HSE Redundant InterfaceFF-803 HSE Network ManagementFF-941 HSE Profile

DEVICE DESCRIPTIONFF-103 Capability FileFF-900 DD Language

(DDL)USER LAYER

NETWORK

UTILITY FF-883 Common Device Software Download



22


FOUNDATION fieldbus Specifications

H1/HSE Host Development

DD Services SoftwareDD Registered Library

Host Interoperability Support Testing

(HIST)

HSE Device Development

HSE Conformance Test Kit

DD TokenizerDD Standard Library

HSE Interoperability Test Kit

HSE Device Testing

HSE AnalyzerToolkit Professional

More Tools

FF Products Roadmap

FOUNDATION fieldbus Training Courses

H1 Device Development

H1 Conformance Test Kit

DD TokenizerDD Standard

Library

H1 Interoperability Test Kit

H1 Device Testing

More Tools

H1 ITKAutomation Toolkit



23


H1 Development History

H1 Today

Over 62 Registered Stacks from 26 suppliers

Over 200 Registered Devices from suppliers

Over 305,000 H1 Devices in the Field

HIST Compliant Hosts sampling: (4500)• ABB• Emerson – Delta V• Honeywell – Plantscape and Experion PKS• Invensys• Smar – System 302• Yamatake – Industrial DEO• Yokogawa – Centum and Stardom• Rockwell – Process Logix



24


HSE Development History

HSE Today

10 Registered Linking Devices•ABB (2 versions)•Emerson•National Instruments •Rockwell•Smar(3)•Softing•HMS Networks

HSE Function Block Devices in Beta Registration Test

HSE Redundant Devices in Lab System Test

Planning for FBCiHAB Demo at BP is Underway- Includes registered HSE Linking Devices, FB Devices, and HSE Redundancy



25


Fieldbus Foundation Fieldbus Foundation Technology UpdatesTechnology Updates



26


1. H1 Interoperability Improvement HIST Release 1.2

H1 ITK Release 4.6

H1 Power Supply Registration

2. Development Programs DD Cooperation Project

Standard Transducer Block Specification

HSE Registration

HSE Device Redundancy

Safety Instrumented Systems

Agenda



27


HIST Release 1.2 adds the following feature tests Common Device Software Download Multi-Variable Optimization HSE Linking Device Configuration Flexible Function Blocks Device Replacement Support

Release Schedule Comment Period 1 Dec 2003 Comment Period 2 Jan 2004 EUAC Comment @ GA2004 Feb 2004 TSC Approval May 2004

HIST Release 1.2



28


H1 ITK 4.6 - Basis for DD Self Re-Registration Update to support FF-103 FS 1.7 (Capability File) - Instantiation Library support for Common Device Software Download Minor bug fixes

Release Schedule Beta Test Start Mar 2004 Beta Test Complete Apr 2004 TSC Approval May 2004

Policy: All DD/CF files must be retested* using ITK 4.6

within 6 months of release.

*Either by self-test or by FF

H1 ITK Release 4.6



29


Develop self-test specifications and registration testing for power

supplies to improve interoperability.

Fieldbus Power Supply Test Specification – Release 1.0

BOD Approval Feb 2003

Project Kickoff May 2003

Draft Test Specifications Completed Jan 2004

Run Beta Registration Tests Feb 2004

(MTL, P+F, Relcom)

Membership review of preliminary specification Mar 2004

TSC Release of Test Specification Apr 2004

First registered Power Supplies Apr 2004

Nine power supplies registered and on FF Web Site

H1 Power Supply Registration



30


DD Cooperation ProjectFF/HCF/PNO

2003 Kickoff Meeting Completed – Host FF Feb Project Plan Issued Mar 2nd Team Meeting – Host PNO Jun

Requirements and Use Cases Agreed Specifications and Guidelines Identified

3nd Team Meeting – Host HCF Sep Specification Development

4th Team Meeting – Host FF Oct Specifications Agreed Validation Planning Started

2004 5th Team Meeting – Host PNO Jan

Draft of Interoperability Guideline Completed Project Plan Updated (Revision 1.4) with Validation Plan

6th Team Meeting – Host HCF Mar Interoperability Guideline Agreed Review of Validation Test Purposes

IEC 61804-2 EDDL based Extensions for Visualization



31


DD Cooperation ProjectDD Cooperation Project

Working Group Members: - Volunteers from FF, HCF and PNO

IEC 61804-2

FF DDL EDD HCF DDL

COMMUNICATION FOUNDATION

HART

It is a Super Set Specification of Device Description Languages (EDDL)



32


DD Cooperation Project

FF Validation Schedule Populate Annex F of the IEC specification with the FF profile information. Jan Identify host and field device prototype suppliers Apr Develop extensions to the DD Tokenizer software and DD Services software. SepDevelop FF host and FF field device lab prototypes (2 vendors) – parallel path to extensions. SepLab validation testing completed. Dec

HCF Validation Schedule2003 Modify the HCF DDL specification to include DD Cooperation enhancements. Send HCF specification to HCF members for ballot (30 days). Approval of HCF specification. Dec2004Modify HCF DD Tokenizer/development tools - make available to HCF membership for testing.Validation Testing Completed. Dec

PNO Validation Schedule2003 Draft of specification in IEC format reviewed by the PNO TC4 WG EDDL. Oct Distribute specification to PNO advisory board for comments. Nov PNO advisory board decides to start PNO member review process. Dec 2004 PNO member review - 3 month. Mar Finalize specification and release. Apr 2005Certification (Interoperability Test) Process. Feb



33


Standard Transducer BlocksStandard Transducer Blocks

2002 4Q Project Kickoff Team: E+H, Fieldbus Inc., Shell, Smar, Syncrude, Yamatake, Yokogawa2003 1Q Project Plan Approved 2Q Pressure Specification Preliminary Specification 3Q Pressure Devices from 2 vendors Delivered 4Q Specification Validation Lab Test Completed for Pressure

2004 1st Half – Release Pressure Final Specification 2nd Half – Update ITK with Pressure Test Cases – Beta ITK Testing

2005 – First registered Transducer Blocks

Develop specifications and registration testing for transducer blocks to improve interoperability and ease of use (e.g. pressure, temperature)

Test Cases for the Standard Pressure Transducer Block is included in ITK 4.6

Transducer Block Standard Structures Release 1.0Standard Pressure Transducer Block Release 1.0



34


Standard Transducer Block Final Specification Released

Standard pressure transducer block is the first to be released

Released - the final specification for a standard pressure transducer block (TB). Like function blocks, TBs are key components of open, integrated FOUNDATION™ fieldbus architecture. TBs reside at the fieldbus User Layer , used to make sensor-related parameters needed for calibration and diagnostics visible to the fieldbus network.

Standard TBs enable end users to realize additional operational benefits from their FOUNDATION™ fieldbus system, reduced setup time when replacing devices, improved consistency - interoperability of operator and maintenance displays between devices from different vendors, and improved asset utilization.

Tested, proven and easy to implement this significant step forward provides end users with improved access to maintenance and diagnostics. supporting operating system independent proven information in interoperable fieldbus devices.



35


HSE Linking Device Class 42a-1 Supports client/server - Enables H1 configuration and operation from HSE

ABB (2 versions), Emerson, Smar, and Softing devices are registered.

HSE Linking Device Class 42a-2 42a2 includes Function Block Connect Option – easier configuration from host

National Instruments, Rockwell and Smar devices are registered

HSE Linking Device Class 42c Registration 3Q 2004*42c Includes 42a-2 + H1-H1 Bridging, H1-HSE Publisher/Subscriber,

Time Sync

HSE Field Device Class 41c Registration 3Q 2004* 41c HSE device with Function Blocks

HSE Registration

Total of Eight HSE Class 42a Linking Devices Registered

* Depends on vendor schedules



36



Host

H1P

L

Plant

P

L

Plant

H1 H1

Priority 1HSE Linking Devices

Class 42a-1, 42a-2

Priority 4HSE Redundant Device

Class 46

Standard InternetNetwork Equipment

Priority 2HSE Device with Function Blocks

Class 41

Priority 3HSE Device with Redundant Interface

Class 47

Aug 04

FINAL SPECS



37


Redundant Pair of HSE Linking Devices

A A BB

Redundant Pair of HSE Linking Devices

Single LAN that is Fault Tolerant

To H1 To H1

100 Mbit/sHSE Stitches

Host


Vendor A Vendor B



38


Redundant Interface – Class 47 Class 47 Redundant Interface Lab Testing Mar 2002 System Test Plan Approved by TSC May 2002 Vendors Update Prototypes; Run System Test Jan 2003 TSC Release Redundant Interface Final Specification Feb 2003 HSE Analyzer Toolkit Professional Released May 2003 - Supports Redundant Interface Capture

Redundant Device – Class 46 Class 46 Redundant Device Lab/System Test Plan Approved May 2003 Run Class 46 Lab Test (standalone) Dec 2003 Update Specifications and Compete Test Cases May 2004 Update prototypes and Rerun System Test Jun 2004 TSC Release Redundant Device Final Specification Aug 2004 Complete Beta Registration Testing for Redundancy 4Q 2004 TSC Release Redundancy Test Purposes for Registration 1Q 2005 First Registered Class 47/46 Devices 1Q 2005*





39



IEC 61508 based, TÜV certified, concept for application of FOUNDATION fieldbus to Safety Instrumented Systems

2002 Project approved by BOD Oct

2003 Kickoff (Requirements and planning) hosted by HIMA Jan

Team: ABB, DuPont, ExxonMobil, Emerson, FF, Shell, HIMA, Honeywell,Invensys/Triconex, Metso, Rotork, Saudi Aramco, Smar Softing, TÜV, Yokogawa

Project Management Plan Approved by TSC Mar

2nd Full Team meeting (Architecture) hosted by Shell Global Solutions Jun

WebEx Review of Architecture with Function Block/DD/CF Teams Aug

3rd Full Team meeting (Protocol and Safety Analysis) hosted by ABB Sep

Technical Team Meeting (Protocol and Function Blocks) hosted by SmarNov

TÜV Approval of FF-SIS System Concept Dec 15



40


Future Open FF- SISFuture Open FF- SIS

H1

HSE

FF-SIS Devices

LinkingDevice

H1

Non-SIS FF Devices

LinkingDevice

HUB

. . . .

OperatorInterface

EngineerInterface

FacilityManagement

H1

HSE

FF-SIS Devices

LinkingDevice

H1

Non-SIS FF Devices

LinkingDevice

HUB

. . . .

OperatorInterface

EngineerInterface

FacilityManagement

OperatorInterface

EngineerInterface

FacilityManagement

OperatorInterface

EngineerInterface

Proprietary Network

SIS Logics

Hard Wired

Today Tomorrow



41


USER LAYER

1

2

3

4

5

6

7

COMMUNICATIONSTACK

IEC 61158 @ 31.25 kbit/s

IEC 61158 - DLL

IEC 61158 - FMS

H1


IETF TCP/UDP

IEEE 802.3 MAC

IETF IP

IEC 61158 - FDA

IEEE 802.3u@ 100 Mbit/s

HSE


FF-SIS – New Kid on the BlockFF-SIS – New Kid on the Block

Physical Layer

COMMUNICATIONSTACK

H1/HSE


FF-SISIEC 61508

Physical Layer

TRANSPORT LAYER

SESSION LAYER

PRESENTATION LAYER

APPLICATION LAYER

PHYSICAL LAYER

DATA LINK LAYER

NETWORK LAYER

1

2

3

4

5

6

7

OSI Model



42


Communication Protocol IEC 61508 Part 2 Section 7.4.8 Compliant

Communication Fault Diagnostic

User Layer IEC 61508 Part 3 Section 7.4.4 Compliant

Fault Diagnostic Function Block

CRC （ Cyclic Redundancy Check)

FF-SIS FF-SIS ExtensionExtension



43


FBAP(Function Block Application Process) – Part 6SIS Write Protection LockSIS Digital InputSIS Analog InputSIS Digital OutputSIS Analog Value SelectiorSIS Digital Value SelectorSIS AND/OR/XOR

In addition to Device Resource Block, FF-SIS Diagnostic and Statistical Function Block will be provided.

FF-SIS FF-SIS User Layer ExtentionsUser Layer Extentions



44



2004 Draft Preliminary Specification (DPS) Expert Review - hosted by Shell Mar 4th Full Team meeting (Validation Planning) - hosted by Shell

Mar Identify Lab Prototype Suppliers and Lab Test site (Infraserve)

Apr TÜV Agreement on Type Approval Steps for FF-SIS Protocol Apr Editors meeting to resolve DPS review comments – hosted by Triconex

Apr Update specifications to DPS 0.9 May SIS and FB Team Review of DPS 0.9 – Update and release DPS 1.0 Jun Lab Conformance Test Tool Available Jul 5th Full Team Meeting (Profile and Application Guide) – hosted by Infraserve Sep Lab prototypes available - Begin Lab Specification Validation Tests Sep Update Specification to Preliminary Specification (PS) status Dec

2005 FF Membership Review of PS 1Q TÜV Type Approval for FF-SIS protocol 2Q TSC Release of Final Specifications (FS) 2Q Beta FF-SIS Testing Kits (Conformance and Interoperability) 3Q Beta Registration Test (2 beta products)

4Q Beta Product Evaluation – Shell Global Solutions 4Q First registered FF-SIS devices TBD*




45


End User BenefitEnd User Benefit



46


Process Operator BenefitsProcess Operator Benefits

What can be achieved by Fieldbus?Device and Process Diagnostics available by multi-variable devices Detect gas substance in Mass Flow Meter Detect and Notify supply air drop of Control Valve Detect and Notify the stick of Control Valve Stem Historise the statistical data of Control Valve travel (stem

time) Detect and Notify in-pulse stick of Pressure Transmitter Detect and Notify open thermocouple situation Detect and Notify the Unfilled water condition of Magnetic

Flowmeter Detect and Notify the pipe vibration of Colioli Flow Meter Detect glass electrode corruption of pH Analyzer



47


“Unneeded” Trips To The Field - Avoided Through Remote Diagnostics

63%63%

RoutineCheck

NoProblem

FailedInstrument

PluggedLines

ZeroOff

CalibrationShift

Source: Dow Chemical Company

35%28%

20%

6% 6%4%

0%

10%

20%

30%

40%

50%



48


Engineering Savings

0 5 10 15Hours

Tra

dit

ion

alF

ield

bu

s

Task Time/ Device

Analog Fieldbus

Development of Control Strategy (P&ID Development)

2 1

Instrument Index development / production

0.5 0.5

I/O Address assignments 0.3 0.1

I/O List Development 1.5 0.5

Instrument loop diagram design/documentation

4 2

Marshalling panel design / documentation

.3 0

Field terminal box design / documentation

.3 0.1

Electrical Cabling and termination lists

2.25 0.7

Precommissioning configuration of devices

.5 0.5

Total 11.65 5.4



49


Repeatable Savings

Wiring

50%Savings

50%Savings

Commissioning

90%Savings

90%Savings

85%Savings

85%Savings

Control-Room Space

OngoingMaintenance

50%Savings

50%Savings



50


CAPEX/OPEX Savings in Oil Production Platform

Oil & Gas Platform model: Oil reserves: 200 million barrels Gas reserves: 100 billion cubic feet Oil production plateau: 75,000 barrels per day Outage cost per hour: US$ 100,000

Crane

Quarters Platform

Flare Stack

Drill Derrick

Crane

Production Platform

Helideck

Bridge

By JNOC Study



51


CAPEX/OPEX Savings in Oil Production Platform

　　 ConventionalInstrumentation

FieldbusInstrumentation

Reduction(%)

Initial Expenditure(M$) 19.07 12.20 　

Expenditure Reduction(M$) - 6.87 36.0%

Operating Expenditure(M$) 103.57 69.33 　


Life Cycle Expenditure(M$) 122.64 81.53 　


Total: $ 100 M for 25 years

By JNOC Study



52


Result: End User Benefits

Fieldbus reduces capital costs• Reduced engineering and documentation time• Reduced installation and startup time• Reduced controller and I/O equipment• Reduced control room spaceAnd…FASTER TIME TO REVENUE

CAPEX

OPEX

Operation & Operation & MaintenanceMaintenanceOperation & Operation & MaintenanceMaintenance

Safety, Health Safety, Health & Environment& EnvironmentSafety, Health Safety, Health & Environment& Environment UtilitiesUtilitiesUtilitiesUtilities Waste/ ReworkWaste/ ReworkWaste/ ReworkWaste/ Rework

QualityQualityQualityQuality AvailabilityAvailabilityAvailabilityAvailabilityThroughputThroughputThroughputThroughput

Output Efficiency

Cost Efficiency

COS

T COS

T

OUTPUT

OUTPUT



53


End User ParticipationEnd User Participation



54


End User Seminar – Shenzhen, China ( May 26, 2004)

Ronald Szanyi, P.E.

Project Development Leader for ExxonMobil Research & Engineering (EMRE), Fairfax, VA

Member of the Fieldbus Foundation Board of Directors since 2000



55


End User Seminar – Singapore

End User involvement in FF - Why is it important?

Ensure interoperable system Ensure users needs are met Prioritize the enhancements Plan for technology improvement Take advantage of opportunities Field trial testing Identify economic drivers



56




(cont’d) Create internal practices - engineering & maintenance Association with industry innovators and technology

leaders Move to predictive maintenance Understand what you need to know to engineer a

project Networking (FUN, Fieldbus Facts) Sharing of successes and failures



57




(cont’d) Input to new areas of development Access to System Engineering Guide Help educate engineering contractors



58



Some examples of end user involvement successes

•Interoperability testing•Device Descriptions enhancement•Flexible Function Blocks•FF-SIS•Transducer Blocks•HIST Host Interoperability Support Test



59


End User Requests

• Strengthen HIST– Interoperability issues are

between hosts and field devices, devices are interoperable between selves

• Device Connections/ Physical Layer / Power Supplies

• Access and Integration of FF data and associated benefits.

• Focus on Management layer to define and show life cycle economics / lost opportunity– Presentations to vertical

industry groups

• Interoperability “labs”– Regional Centers of

Excellence– Private or commercial

ventures



60


DirectionsShort Term (1-2 years)

•Technology Issues- Fieldbus for Safety

Applications- Transducer Block

standardization- HSE Interoperability/

Control Backbone- HSE Applications

•Adoption Issues- Interoperability Labs

(HIST)- Fieldbus Economics- Flexible Function Block

Demonstration- Revision Level

Management- FF Knowledge Base



61


DirectionsLong Term (5 years)

• Standard Maintenance Suite

• Enterprise Integration- ERP benefits

• Global Process Industry market leader

• Implement White Papers



62


End User Seminar- Singapore

How to get involved Sign up End User Society Membership Sign up for Fieldbus Member Forums Sign up for Fieldbus Users Network (FUN) List Sign up for Fieldbus Facts news



63


The Future is Bright

Major global projects are specifyingFOUNDATION fieldbus

Demonstrated success on retrofit andre-instrumentation projects

Technology enhancements under development!



64


Fieldbus FoundationFieldbus FoundationA Decade of LeadershipA Decade of Leadership



65


Documents

“Freedom to Choose. Power to Integrate” FIELDBUS FOUNDATION © 2003 Fieldbus Foundation 1 EU Workshop, Singapore July 8, 2004 End User Workshop - Singapore