FoodSafetyinRawPetFoodManufacturingMountainDogFoods
Petfoodsafetyiscri.cal,especiallyinrawfood.
AtMountainDogFoods,thehealthandsafetyofbothyourpetsandfamily
isparamount.Westrivetogiveyoutheconfidencethatyouarefeeding
yourpetsasaferawfood.
Ourfacilityandprocessesareinspectedbyindependentthirdparty
organizaDons.WehavemetorexceededthestandardsestablishedbythoseorganizaDons.
•CanadianRawPetFoodManufacturersAssociaDon•
•HACCPCanada•
.
MountainDogFood
Wheredoesfoodsafetystart?
2
3
4
5
Identifying points during the production of a product where potential hazards may occur 1
Analyzing the risk of those the hazard points
Develop and implement a corporate GMP (Good Manufacturing Practice)
Have independent inspection and assessment against those standards in the GMP
Implementing controls, monitoring production and taking action if necessary
CARPFMGuidelines.
TheSafetyPuzzle
GMP(GoodManufacturing
Prac9ce)
HACCPguidelines.
TheFoodSafetySteps
GoodManufacturingPracDcedevelopedtosetthecorporatestandardofallprocessingGMP
CanadianAssociaDonofRawPetFoodManufacturers.FirststepinGMPassessmentforrawfoodmanufacturers
CARPFM
HazardAnalysisCriDcalControlPointInternaDonalhumanfoodsafetystandards.SecondsteptobringGMP’suptoahumanfoodsafetystandard
HACCP
CARPFMwasfoundedin2007byagroupofrawfoodmanufacturerswho
felt that frozen pet food required manufacturing standards: including
independent third part inspecDon of the manufacturing facility, their
materialhandlinganddocumentaDon.
Membersingoodstandinghavebeeninspectedandhavemetorexceeded
theassociaDonsGoodManufacturingPracDcesstandards
FullCARPFMguidelinesandGMPareavailableat
www.carpfm.caorontheFacebookpageathRps://www.facebook.com/Canadian-AssociaDon-of-Raw-Pet-Food-Manufacturers-1562909103953903/
CanadianAssociaDonofRawPetFoodManufacturers
CARPFMguidelines
Sanita.on
• SSOP(SanitaDonstandardoperaDngprocedure
• Foodgradecleaners&chemicals
Produc.onControl
• Microbialmonitoringonsite
• Handling,Storage&Transport
• Tracebackandrecallprogram
Cer.fica.on
• AnnualindependentinspecDon
• Fullaccesstoallrecords
Personnel
• WorkerHealth&Hygiene
• FoodSafetyTraining• StaffevaluaDon
BuildingMaintenance
• Facilitylayout&design• MinimizingcontaminaDon
• Pestcontrol
EquipmentMaintenance
• Foodappropriatesurfaces
• PropercalibraDon• ForeignitemdetecDon
MDF’sCARPFMcer.fica.on
MountainDogFoodhasbeencerDfiedbyCARPFMsince2009.AlbertaFoodProcessorsAssociaDondoestheinspecDonagainsttheguidelineassetoutbyCARPFM
CERTIFICATEOFCOMPLIANCE
ThisistoCertifythat
MountainDogFoods14503–121AAveEdmonton,Alberta
T5L2T2
HasbeenassessedbyAlbertaFoodProcessorsAssociationandfoundtomeetorexceedtherequirementsandstandardsoftheCanadianAssociationofRawPetFoodManufacturers’Good
ManufacturingPracticesGuidelines
DateofInspection: June7,2016CertificateofComplianceissuedforyears:2009–2010–2011–2012–2013–2014–2015–2016Inspectedby: MeenakshiGaheer AlbertaFoodProcessorsAssociation
The HACCP system is the universally accepted method for human food safety
assurance
• Conductahazardanalysis
• DeterminetheCriDcalControlPoints
• EstablishcriDcallimits
• Establishamonitoringsystem
• EstablishcorrecDveacDons
• EstablishverificaDonprocedures
• EstablishdocumentaDon
The7principalsofHACCP(HazardAnalysisCriDcalControlPoint)
HACCPteamneedstobetrainedin:
RawMaterialshandling
QualityAssurance.
Opera9onalprotocol.
Equipmenttechnical
knowledge.
StandardizedProcess.
Finishedproductstandards
Hazardanalysis.
Sani9za9onprotocols.
Environmentalfactors
MDF’sHACCPcer.fica.on
MountainDogFoodhasbeencerDfiedtoHACCPstandardssinceJune2016.HACCPCanadadoestheinspecDonagainsttheinternaDonalHACCPguidelinesCerDficaDonisissuedquarterlybasis
Certification #NRM175316
This Non-Registered Pet Food
Manufacturer has a Certified HACCP-
Based Food Safety System Implemented in
accordance with the criteria set forth by
HACCPCanada.
Mountain Dog Enterprises Inc. 14503 – 121 A Avenue Edmonton, AB T5L 2T2
Skye Marie Russell, C.E.O.
www.haccpcanada.net
This Certificate is validated in the Letter of Certification based
on the Audit Results Report.
This certificate is valid as of June 28, 2016, and is subject to quarterly assessments to ensure ongoing compliance. Certification may be revoked should the HACCP system be found non-compliant at any time.
“Linked Together with HACCPCanada’s Network”
MDF’sHACCPcer.fica.on
LETTER OF CERTIFICATION
30 September 2016
This letter serves to verify that Certification Number NRM175316 , Mountain Dog
Enterprises Inc., located at 14503 – 121 A Avenue, Edmonton, AB T5L 2T2, Remains in Full Affect having met all criteria for HACCPCanada Certification by maintaining an Active HACCP-Based Food Safety System centered on industry standards which fully meets or exceeds the Food Safety Codes of:
- Provincial Health Regulatory Authorities - Health Canada - World Health Organization
The Required Prerequisite Programs at these Premises Include:
1) An Active HACCP-Based Food Safety System. 2) A Hygiene Policy. 3) All Pertinent Staff Food Safety Trained. 4) A Successful Maintenance Verification Audit (see attached report). 5) An Acceptable Inspection Report from a Regulatory Authority.
HACCPCanada Certification is effective pursuant to the Terms and Conditions of Certification and continues to remain valid through the next Maintenance Verification Audit
scheduled for 2 January 2017 .
HACCPCanada, an arm’s length auditor and certifying body, consistently and frequently monitors the process at this manufacturer throughout the year by reviewing its HACCP Implementation and other updated certification audits.
Sincerely, Skye Marie Russell, C.E.O. HACCPCanada
30 September 2016 Mountain Dog Enterprises Inc. 14503 – 121 A Avenue, Edmonton, AB T5L 2T2 The Maintenance Verification Audit for the period ended 30 September 2016 has been completed. The results are listed below along with any Corrective Actions that need to be implemented immediately. QA CHECKLISTS : Acceptable No Corrective Action Necessary The QA Checklist Reports submitted indicate that all Quality Assurance Systems are operating as designed and meet HACCP Requirements. QA MONTHLY/ANNUAL CHECKLISTS : Acceptable No Corrective Action Necessary The QA Monthly/Annual Checklist Reports submitted indicate that all Quality Assurance Systems are operating as designed and meet HACCP Requirements. QA PRODUCTION CHECKLIST : Acceptable No Corrective Action Necessary The QA Production Reports submitted indicate that all Production Quality Assurance Systems are operating as designed and meet HACCP Requirements. REFRIGERATION : Acceptable No Corrective Action Necessary All Reports submitted indicate that the refrigeration units are operating efficiently and maintaining the required temperatures. SELF-ASSESSMENT : Acceptable No Corrective Action Necessary The Self-Assessment submitted shows that all Pre-Requisite Programs and the HACCP System are operating in full compliance of policy. RECALL : Acceptable Occurance Sensitive Log The Recall Log is submitted in the event of a Recall or Mock Recall. Neither have been reported for this observation period. NOTE: A required Mock Recall is scheduled to be completed by 30 October 2016. Proof of Corrective Actions for “Unacceptable” performance is required within seven (7) days in order to maintain your Certification. If you have any questions regarding these results or the Corrective Actions required, please contact HACCPCanada immediately. As a result of the Maintenance Verification Audit, Certification Number NRM175316, Remains in Full Affect through the next audit, scheduled for 2 January 2017. Thank You, The Certification Team
MAINTENANCE VERIFICATION AUDIT Results Report
MDF’sHACCPcer.fica.on
InordertomaintainourHACCPcerDficaDon,HACCPCanadadoesconDnualmonitoringofourprocessesandrecords.ThemonitoringincludesbothelectronicandinpersoninspecDons.MDFisrequiredtosubmitvariouselectronicreportsdirectlytoHACPPCanadaonadaily/weekly/monthly/annualbasis.Thosereportsinclude:
• ScalecalibraDonchecklist• IngredientpreparaDonchecklist• Productmanufacturing• PalleDzingchecklist• Ordershipmentchecklist• Microbialmonitoringandresults• Freezer/coolertemperaturechecklist• MasterlistofGMPandrelevantchanges• Environmentalandproductmicrosampling• SanitaDonchecklist,daily,weeklyandmonthly• Maintenancechecklists• Mockrecallproceduresandresults–donesemiannually
AllelectronicauditsaresignedoffbyproducDonstaffandverifiedbyourQualityAssuranceManager
SampleDailyProducDonAuditsubmiRedtoHACCPCanada
• DailyauditreportssubmiRed:• ScalecalibraDonchecklist• IngredientpreparaDon
checklist• Productmanufacturing
checklistforeachproductpackagedincluding:
• StartDmeandendofrunDme
• Temperatureofrawmaterialsatstart
• Temperatureoffinalpackagedproduct
• PackagingverificaDon• LabelverificaDon• WeightverificaDon
• PalleDzingchecklist• Ordershipmentchecklist
Ingredient Preparation
Question Response Details
Production Checks (Ingredient Preparation, Processing, and Packaging/Final Product) are performed three (3) or more times throughout the day depending on the production schedule. Each check should be spaced 30 to 80 minutes apart. Verify each task in accordance with the MDF QA Program. All "No" answers require a Corrective Action.
INGREDIENT PREPARATION
Tap to Add a Prep Checklist.
Ingredient Preparation Checklist 1
Enter Product Code. 1209
Enter Date & Time. 2016-09-01, 8:36 AM
Correct Ingredients Prepped/Thawed? Yes
Ingredients Meet Specifications? Yes
Record Primary Meat Ingredient Temperature.
5
Are There Accessory Meat Ingredients? No
Is FIFO Being Followed for Meats? Yes
Is FIFO Being Followed for Produce? N/A
Is the Correct Recipe Posted? Yes
Is the Correct Recipe Being Followed? Yes
Is the Batch Weight for Meat Correct? Yes
Is the Batch Weight for Produce Correct? N/A
Processing
Supplements meet specifications N/A
FIFO being followed N/A
Recipe being followed N/A
Correct weight - supplement N/A
Packaging & Final Product
- 5 -
Question Response Details
Product - correct consistency and colour Yes
Product -temperature 5.3
Packaging - good pocket formed, strength N/A
Packaging - seals good N/A
Packaging - correct vacuum / volume N/A
Packaging - correct label printed / applied N/A
Packaging - packages acceptable weight N/A
L weight 11.0
R weight 11.3
Case - correct label printed / applied Yes
Case - correct label orientation Yes
Notes:
QA Verification name and signature
Dawn 2016-09-018:54 AM
Ingredient Preparation Checklist 2
Enter Product Code. 1391
Enter Date & Time. 2016-09-01, 1:07 PM
Correct Ingredients Prepped/Thawed? Yes
Ingredients Meet Specifications? Yes
Record Primary Meat Ingredient Temperature.
-1.5
Are There Accessory Meat Ingredients? No
Is FIFO Being Followed for Meats? Yes
Is FIFO Being Followed for Produce? N/A
- 6 -
Palletizing Checks
Question Response Details
Palletizing Checks are performed once daily when Palletizing takes place.
PALLETIZING
Tap to Enter Palletizing Checks
Palletizing Checklist 1
Pallets Clean and in Good Condition (No Evidence of Staining or Possible Cross-Contamination)
Yes
Rotation Colour on All Freezer Pallets. Yes
Check which colour is being used for current day
Yellow
All Cases Labeled. Yes
All Cases Intact (No Damage). Yes
All Cases Dated (Best Before Dates). Yes
Musher Only - Best Before Dates on Cases? N/A
Enter Date & Time. 2016-09-01, 4:03 PM
Enter Employee Name & Signature.
Jacob 2016-09-014:03 PM
- 15 -Order Check
Question Response Details
Order Checks take place as orders are filled.
ORDER CHECKS
Tap to Enter an Order Check.
Order Checklist 1
Pallets are Clean and in Good Condition (No Stains or Evidence of Cross - Contamination)?
Yes
Is FIFO Being Followed? Yes
Product is Configured on Skid Correctly. Yes
Pallet is Wrapped Appropriately. Yes
Plastic Wrap
Black Wrap
Slip Sheets
Cardboard Wrap
Cardboard Top
Straps
Corners
The Skid has the Shipping Address Clearly Identified and Highly Visible. Yes
Written
Shipping Label
The Skid has Proper Notices. Yes
Stickers
- 16 -
MDF’sHACCPcer.fica.on
HACCPCanadahasfullaccesstoourfullGMPmanual.Allofourinternaldocumentsarescannedandelectronicallystored,HACCPCanadahasfullaccesstoviewanydocumentastheywish.Thosedocumentsinclude:
-stafftrainingandcerDficaDonrecords-receivingproductinspecDonlogs-shippinginspecDonlogs-incomingandoutgoingtruckinspecDonlogs-receivingdocumentsforallproducts-temperaturelogs-equipmentsetuplogsforeachproductmade
-pestcontrolchecklist-exteriorandinteriorinspecDonchecklist-sanitaDonrecords-daily,monthlyandannual-approvedchemicallistforbuilding(allproductsmustbecerDfiedfoodgrade)-approvedvendorlist-glassandbriRleplasDcinspecDonreport-decibelandlumensreport-waterqualityreports-facilitylayoutandequipmentchecklist-scalecalibraDonreport
-equipmentmaintenancereports-adhoc,monthly,quarterly,annually-garbagedisposalcontracts-andmore
Contactusat:
MountainDogFoods
14503–121AAve
Edmonton,AlbertaT5L2T2
Phone780-443-3278Fax780-443-3298
EnglishorFrenchlanguagesupportTollFree1-866-769-3663
English:[email protected]:[email protected]
.
MountainDogFoods