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FactoryTalk® Metrics: Showing Value in 50 Minutes
Measure and improve operations today.
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 2
Agenda
Summary
Second Pass – Optional Steps – 6.5 Minutes
First Pass – Required Steps – 8.5 Minutes
Session Overview
Scope
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Scope
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Basic steps to meet requirements for FactoryTalk Metrics Review specific reports that are available
Recommended steps to show case what is possible with additional effort Report Overview to highlight how to use the additional context
Contrast and Summarize the two different approaches
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Session Overview
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We have about 40 minutes Create a simple worksheet of basic data Transform these data points into actionable information
Part Counts by type – Good / Scrap / Total Parts Define Machine states that measure your assets your way Comprehensive reporting that enables you to make changes right now Decrease Down time and complete production in 5 days not 7
A two pass scenario Everyone is at a different place but we all need to drive results now Required configuration – delivers key KPIs quickly Recommended Configuration – delivers additional detail that will
enable you to focus on key operations to targets providing the root cause reasons why you are unable to meet or exceed goals
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Required Steps
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S95 Plant Model This is quick, simple and industry standard. Provides structure to the data and adds roll-up
Example: My Company (Enterprise) | My Site(Site / Location) | Production (Area) | Line 1 (Line) | L11 Filler (Workcell). You can use this model to summarize your data at any S95 Level
Key to organizing plant operations and provides a saleable link to enterprise software
Software Schedule Create custom schedules to store you data by shift to support time
date reporting FactoryTalk Metrics supports variable length shifts but we are not
covering that feature in this lab
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
S95 Model Creation
6
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Create a Production Schedule
7
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Assign the Schedule to a Workcell
8
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First Pass Configuration
9
You need three tags Running Indication
This should be a Boolean bit that is high (1) when running Running means you are producing parts
Good Part Counter This should be an accumulated value that does not reverse or go negative but
can reset automatically Cycle Time
In seconds how long does it take to make one part / pound / case – you pick the unit of measure
Cycle time can be a tag, derived from a lookup or typed in Example
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
First Pass Configuration – Tag List
10
Basic Tag List
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First Pass Configuration
11
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Initial Configuration is Complete
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After less than 9 minutes Production Reporting
Good part counts Detect down time Down time VS Fault Time?
OEE, Availability, Performance and Quality. Dashboards including a white board with dynamic time
Lets take a look!
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
First Pass Reporting
13
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Second Pass Tag List
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Track parts by type - String Track performance by operator - String Add scrap part counter to measure waste – Accumulated Value Detect Blocked and Starved conditions – Boolean Add Boolean faults – most common Integrated event driven by an Operators input – Trigger / String
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Second Pass Configuration
15
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Second Pass Configuration - Reporting
16
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After 15 Minutes and 12 Tags
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Every thing we just showed is based on a Configured application S95 Model Plant Schedule Configuration shown with only the most basic tags – anyone with a run
bit, part counter and cycle time can deliver OEE now. Configuration shown with additional tags that drive advanced topics
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Summary Results
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Performance management that grows with you Self Service Reporting Dashboards, whiteboards totaling 69 reports Operator Ranking Production reporting with part counting by type including good/scrap/total
parts. Blocked and starved detection Root cause event example. Any and all Boolean events that drive machine states. All KPIs including OEE, Availability, Performance, Quality, MTBF and
MTTR to name a few
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
We care what you think!
On the mobile app:1. Locate session using
Schedule or Agenda Builder2. Click on the thumbs up icon on
the lower right corner of the session detail
3. Complete survey4. Click the Submit Form button
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Please take a couple minutes to complete a quick session survey to tell us how we’re doing.
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Thank you!!
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