Hindustan Petroleum Corporation Ltd Mott MacDonald Pvt. Ltd.
Hindustan Bhavan Oil, Gas and Petrochemicals (India)
8, S.V. Marg 44/45, Street No. 14,
Ballard Estate MIDC, Andheri (East),
Mumbai 400 001 Mumbai – 400093
DATA SHEET
CONTROL VALVES
EPMC SERVICES FOR MANGALORE-HASSAN-BANGALORE-
MYSORE -LPG PIPELINE PROJECT
Doc No: 290805-001-DS-5013 Rev : D Page 1 of 7
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V9lbm9kZWlkX2YxOTY0MTQ1X2M/Documents/Specifications & DS/Specs/Control Valve/Rev D/DS - Control Valves -Rev
D.xls
Issue and Revision Record:
We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any
other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties
SGB JSD Issued for Approval
“This document is issued for the party which commissioned it and for specific purposes connected with the captioned project
only. It should not be relied upon by any other party or used for any other purpose.
Group Disclaimer
28.12.12 DDK
Client
MMPL Project No.
HINDUSTAN PETROLEUM CORPORATION LTD
290805
Checked
A 07.11.12 DDK SGB
B
Rev Date Originator
EPMC SERVICES FOR MANGALORE-HASSAN-BANGALORE-
MYSORE -LPG PIPELINE PROJECT
Doc No: 290805-001-DS-5013 Rev : D Page 2 of 7
DATA SHEET
CONTROL VALVES
JSD
C 03.01.13 DDK SGB JSD
Approved Description
Issued for Approval
Issued for Comments
JSD Issued for ApprovalD 05.02.13 DDK SGB
http://localhost:3579/cDovL01FU0FQaU1TL0ZPTERFUi8vYi1fYXBpbXNfYWxsaXNhcGkuZGxsX2JmdW5jX2ZuZ2QuaXRlb
V9lbm9kZWlkX2YxOTY0MTQ1X2M/Documents/Specifications & DS/Specs/Control Valve/Rev D/DS - Control Valves -Rev
D.xls
1 Tag No. : P&ID : :
2 Qty : : : :
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 Pipe Line Size: Type:
20 Drives
21 Piping Class Refer Tag List IP Rating / Electrical Rating IP 65 / EEx 'd"
22 Type: Power Supply 230 VAC, 1PH, 50 HZ UPS driven
23 Size: ANSI Class: Refer Tag List Stroke Time
24 Design Press/Temp: Control Speed
25 MFR & Model: Hydraulic Type / Capacity
26 Body/Bonnet Mat. Adjustable Throttle
27 Liner Material/ID: Accumulators
28 End Connection: In: Handwheels
29 Flange: Mounting Position
30 End Ext/Matl: Bench Set Range
31 Flow Direction: Oil Pressure Control Switch
32 Type of Bonnet: Contact Type / Rating
33 Lub & Iso Valve: Lube: NA MFR & Model:
34 Input Signal Smart 4-20 mA HART
35 IP Rating / Elec. CertificationIP 65 / EEx'ib'
36 Area Classification: Zone 1, IIA/ IIB, T3
37 Type: On Incr Signal Output: Increase to open
38 Size: Rated Travel: BTA Elec. Connection
39 Characteristics: Certification & Stamp CCOE / PESO
40 Balanced/Unbalanced: MFR & Model:
Type: Proximity switches IS Quantity: 2 Nos.
41 Rated: Cv: MFR & Model: P&F / MTL
42 Plug/Ball/Disk Material: Contacts/Rating: To be connected to SCADA PLC with suitable barrier
43 Seat Material: Actuation Points:
44 Cage/Guide Material: Tag nos Ref. Tag List Type Qty. Not Applicable.
45 Stem Material:
46 Hydro Pressure: Material: SS316 Action: NORMALLY OPEN
47 ANSI/FCI Leakage Class: Reset F
48 Fire safe required Enclosure IP 65 Power
49 Voltage 24V DC Rating EEx-d
50 Cable Entry 1/2'' NPT (F) Certification CCOE / PESO
51 Output Signal: 4-20 mA HART - Indepent to valve positioner
52 MFR & Model: BTA
53 Elec. Connection
54 Rating
55 Certification
56
57
58
Notes:
1. For NOTES refer next page & tag list.
81
PO
SIT
ION
ER
Open and close
LIM
IT
SW
ITC
H
SO
LE
NO
ID V
AL
VE
3/2 Way
MFR & Model BTA86
Auto
12 W maximum
1/2", NPTF
EEx-ia
CCOE / PESO
Insulation Class
Required
SPDT / 24 VDC, 10A
BTA
AC
TU
AT
OR
BTA
Required
BTA
BTA
Electro-Hydraulic Actuator
Required
APP.
Refer Tag List
1/2" or 1/4" with 0.065" Thickenss SS316LHydraulic Tubing
Calibration
Impact Test As per Doc. No: 290805-001-SP-3004
Radiography
BTA
1/2", NPTF
BTA
Top
BTA
CAGE GUIDED / BTA
BTA
Equal % PO
SIT
ION
ER
PROJECT
EPMC SERVICES FOR MANGALORE-
HASSAN-BANGALORE-MYSORE -LPG
PIPELINE PROJECT
Packing Material: RPTFE / GRAPHITE
ASTM A 216 WCB
GLOBE (As per Piping Material Specifications)
BTA
BTA
Refer Tag List
Allowable/*Predicted SPL
VI - FCI 70-2
13% Cr Steel + Stellite
83
84
8513% Cr Steel + Stellite
5 point calibration
100% for valve body
NA
Cage / Top Guided
13% Cr Steel + Stellite
C 03.01.2013 DDK SGB JSD For Approval
For Approval
B 28.12.2012 DDK SGB JSD For Approval
05.02.13 DDK SGB JSD
CK'D APP. DESCRIPTION
A 31.10.2012 DDK SGB JSD For Comments D
REV DATE BY CK'D DESCRIPTION REV DATE BY
TE
ST
87
SP
EC
. A
CC
ES
SO
RIE
S 92
93
94
95
96
88
89
91
90
As Per ASME B16.34 & API 598
76
TR
IM
77
78
79
80
82
Cage Guided
VA
LV
E B
OD
Y/B
ON
NE
T
74
75
71
72
73
1 Phase Motor
66
BTA / BTA
62
63
64
65
LIN
E
59
61
NA
60Schedule/Thickness
Pipe Line Insulation
67
69
Refer Tag 68Refer Tag ListOut:
INTEGRALLY CAST
BTA
Diff. pressure @ Shut-off kg/cm2 g - Refer Tag List
-
- -
- -
- -
Design temperature Deg C - Refer Tag List
Design Pressure kg/cm2 g - Refer Tag List
dBA < 75 < 75
BTA
< 75
-
Required Cv
Travel % BTA BTA
BTA BTA BTA
- -
- -
-
Compressibility Z - Refer Tag List
Vapor Pressure Pv @ Operating temp kg/cm2 a - Refer Tag List
- -
Spec Wt/Spec Gravity/Mol Wt / DENSITY kg/m3
Viscosity/Spec Heats Ratio Cst / (Cp/Cv) - Refer Tag List
- Refer Tag List
Refer Tag List Refer Tag List
- -
Refer Tag List Refer Tag List
Refer Tag List -
Refer Tag List -
Max
Refer Tag List -
Inlet Pressure kg/cm2 g Refer Tag List
Outlet Pressure kg/cm2 g Refer Tag List Refer Tag List
Refer Tag List Refer Tag List Refer Tag List -
Refer Tag List -
Line no Refer Tag List
Norm Min Shut-Off
Refer Tag List
SE
RV
ICE
CO
ND
ITIO
NS
Units
Flow Rate m3/hr
Pressure drop kg/cm2
Inlet Temperature (Max/ Nor / Min) deg C
Refer
Tag ListFluid State: Refer Tag List Crit Press Pc
Refer Tag List Refer Tag List Service Refer Tag List
PROJECT No. 290805
3 of 7
CLIENT HINDUSTAN PETROLEUM CORP. LTD. LOCATION
70
As per approved vendor list
DOCUMENT No.290805-001-DS-5013 PAGE
VENDOR
PRESSURE CONTROL VALVE DATASHEET
RFQ/RFP NO.
13% Cr Steel + Stellite
BTA
---
Marking required
STD
N.A.
NOTES:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PROJECT
EPMC SERVICES FOR MANGALORE-
HASSAN-BANGALORE-MYSORE -LPG
PIPELINE PROJECT
PROJECT No.
CLIENT
REV
JSD
JSD For Comments D 05.02.13
For ApprovalC 03.01.2013 DDK SGB
For ApprovalDDK SGB JSD
B 28.12.2012 DDK SGB JSD For Approval
A 31.10.2012 DDK SGB
DATE BY CK'D APP. DESCRIPTION CK'D APP. DESCRIPTIONREV DATE BY
The product being pumped will have corrosion deposits, particulate matter, dust/sand of the size less than 40 mesh. Hence, vendor shall select material
of construction of internal parts and carry out hard facing, stelliting etc. for all the vetted parts so that there will not be any galling, scouring, abrasion etc.
Actuator shall be self contained Electro Hydraulic type with integral pump, motor and reservoir including starter, safety interlocks, all the electro-hydraulic
parts, etc. as a self contained unit.
All requirement as specified in Technical Supply conditions for Valves, Doc. No: 290805-001-SP-3004 shall be followed.
AFO/FO: Air Failure to Open; TSO: Tight Shut Off; FB: Full bore, OP:Open, CL: Close, FLDC: Fail Lock Drift Close
Deleted.
Approved Control Valve Manufactures - a. Fisher Control, b. MIL Controls, c. Flowserve d. Dresser Valves, e. Nuvo Pignone, f. Severn Glocon
Make for Smart Positioner HART - a. Siemens, b. Dresser, c. Fisher
Make of Filter - a. Norgren, b. Festo, c. SMC, d. Legris
Make for Proximity type limit switches - a. P&F, b. MTL with Enclousers from a. Topworks, b. Westlock, c. Soldo, e. Virgo
Make for fittings & tubes : a. Parker, b Swagelok c. Sandvik
All cable enteries of Limit Switch box, Solonoid Box, Positioner & Position transmitter shall be plugged using certified cable glands, by the vendor.
Valve assembly shall be suitable for installation in horizontal as well as vertical pipeline, if required.
Vendor shall submit cross-sectional drawing, catalogue showing the material of construction for each component of the valve as a part of offer.
The Bolting and Nuts shall be in accordance with ASTM-A193 GR.B7 STUD BOLTS /ASTM-A 194 GR.2HM NUTS respectively.
Abbreviations : MAOP : Maximum Allowable Operating Pressure; FS: Fire Safe; J: Jacketed Body; BTA :Vendor to advise; AFC/FC: Air Failure to
100% radiography for all critical parts, joints of the valve body, shall be considered by the vendor.
Vendor shall supply all items from approved vendor list only. The vendor list document is attached elsewhere in this Specification.
PRESSURE CONTROL VALVE DATASHEET
Vendor shall provide control valve sizing calculations alongwith the data sheets duly completed stamped and signed.
Bidder shall note that the it is very important to consider an electro-hydraulic actuator shall be capabile for continuous closed-loop control & the
electro-hydraulic actuator must have a suitable duty cycle.
All data provided in this document shall be confirmed by the vendor.
DOCUMENT No.
Control Valves shall meet the requirements of Specification for control valve, Doc.No 290805-001-SP-5013
As per approved vendor list
290805-001-DS-5013 PAGE
290805 RFQ/RFP NO.
HINDUSTAN PETROLEUM CORP. LTD.
VENDOR
4 of 7
LOCATION
D
DATA SHEETS FOR PRESSURE CONTROL VALVES
In Out MAX NOR MIN MAX NOR MIN
1 040-PCV-4216
INLET TO METERING
SKID -
HPCL MYSORE
290805-
040-1042-
A0-01
Pressure
Control
Valve
10"-LPG-4228-
C09S0LPG
# 600
RFBTA BTA BTA
198.9
(1st to 7th
year end
operation)
29.5 12.5 17.0 104 -29 to 65 10 to 30542 to
568
4.3 to
7.3
kg/cm2
(a)
0.12 to
0.15
0.542 to
0.568BTA BTA BTA
Fail
LockBTA BTA
HPCL
MYSORED
264 (8th
year onwards
operation)
40.3 12.5 27.8 D
285 (Max-
1st to 7th year
end operation-
only Mysore
working)
13.5 12.5 1.0 D
380
(Max-8th year
onwards
operation-
Only Mysore
working)
13.2 12.5 0.7 D
135.6 (Only
Booster &
Mainline
pump
26.04 12.5 13.5 D
2 020-PCV-4528OUTLET OF PUMP 020-P-
003A/B/C - HPCL NERIYA
290805-
020-1045-
A0-01
Pressure
Control
Valve
16"-LPG-4540-
D09S0LPG
# 900
RTJBTA BTA BTA
440 (1st to
7th year end
operation)
94/109 93.3 0.7/15.7 156.22 -29 to 65 10 to 30542 to
568
4.3 to
7.3
kg/cm2
(a)
0.12 to
0.15
0.542 to
0.568BTA BTA BTA
Fail
LockBTA BTA
HPCL
NERIYAD
600 (8th
year onwards
operation)
94/109 93.3 0.7/15.7 D
300 (Max.
1st to 7th year
end operation-
only Yediyuru
working)
77.37 76.7 0.7 D
400 (Max.
8th year
onwards
operation-
Only Yediyuru
working)
72.09 71.4 0.7 D
PAGE NO
As per approved vendor list.
DOCUMENT No. 290805-001-DS-5013
PRESSURE CONTROL VALVES DATASHEETS- TAG LIST
5 OF 7
MODEL VTA
PROJECTEPMC SERVICES FOR MANGALORE-HASSAN-BANGALORE-MYSORE -LPG
PIPELINE PROJECT
PROJECT No. 290805 LOCATION
VENDORCLIENT HINDUSTAN PETROLEUM CORP. LTD.
Sr
No.Tag number Service P & ID
Valve
type
Line number (Size,
Product, L.No, Mat.
Code, Type)
Fluid Body
Size
Valve
connec
tiion
details
End Connection Flow rate m3/Hr
Location
Inlet press. Kg/cm2
(g)
Make
Outlet
press.
Kg/cm2
(g)
∆P
Kg/cm2
Design /
Shutoff
pressure
Kg/cm2
(g)
Design
Temp.
Deg C.
Min &
Max
Inlet
Temp.
Deg C
RevCalculated
CV
Fail
actionModel Remarks
Density
kg/m3
CP/
CV
Selected
CV
Vapour
Pressur
e
bar (g)
Viscosit
y
(Cp)
Specific
Gravity
5 OF 7
DATA SHEETS FOR PRESSURE CONTROL VALVES
165
(Max.1st to
7th year end
operation-only
Solur
working)
82.45 81.8 0.7 D
225 (Max.
8th year
onwards
operation-
Only Solur
working)
80.54 79.8 0.7 D
285 (Max-
1st to 7th year
end operation-
only Mysore
working)
78.16 77.5 0.7 D
380
(Max-8th year
onwards
operation-
Only Mysore
working)
73.32 72.6 0.7 D
3 060-PCV-4416
INLET OF METERING
SKID 060-FE-003A/B -
BPCL - SOLUR
290805-
040-1042-
A0-01
Pressure
Control
Valve
8"-LPG-4228-C09S0 LPG# 600
RFBTA BTA BTA
56.18 (1st to
7th year end
operation)
13.2 12.5 0.7 104 -29 to 65 10 to 30542 to
568
4.3 to
7.3
kg/cm2
(a)
0.12 to
0.15
0.542 to
0.568BTA BTA BTA
Fail
LockBTA BTA
BPCL -
SOLURD
98.8 (8th
year onwards
operation)
14.85 12.5 2.4 D
165
(Max.1st to
7th year end
operation-only
Solur
13.2 12.5 0.7 D
225 (Max.
8th year
onwards
operation-
Only Solur
13.2 12.5 0.7 D
38.3 (Only
Booster &
Mainline
pump
13.2 12.5 0.7 D
DOCUMENT No. 290805-001-DS-5013 PAGE NO
PROJECTEPMC SERVICES FOR MANGALORE-HASSAN-BANGALORE-MYSORE -LPG
PIPELINE PROJECT
PRESSURE CONTROL VALVES DATASHEETS- TAG LIST
6 OF 7
MODEL
PROJECT No. 290805 LOCATION
CLIENT HINDUSTAN PETROLEUM CORP. LTD. VENDOR As per approved vendor list.
VTA
6 OF 7
DATA SHEETS FOR PRESSURE CONTROL VALVES
4 050-PCV-4316
INLET OF METERING
SKID 050-FE-002A/B -
HPCL YEDIYURU
290805-
040-1042-
A0-01
Pressure
Control
Valve
10"-LPG-4328-C09S0 LPG# 600
RFBTA BTA BTA
184.92 (1st to
7th year end
operation)
25.18 12.5 12.7 104 -29 to 65 10 to 30542 to
568
4.3 to
7.3
kg/cm2
(a)
0.12 to
0.15
0.542 to
0.568BTA BTA BTA
Fail
LockBTA BTA
HPCL
YEDIYURUD
237.2 (8th
year onwards
operation)
31.55 12.5 19.1 D
300 (Max.
1st to 7th year
end operation-
only Yediyuru
working)
13.47 12.5 1.0 C
400 (Max.
8th year
onwards
operation-
Only Yediyuru
working)
13.4 12.5 0.9 D
126.1 (Only
Booster &
Mainline
pump
24.5 12.5 12.0 D
5 010-PCV-4125INLET OF METERING
SKID - MLIF
290805-
010-1041-
A0-01
Pressure
Control
Valve
14"-LPG-4130-D09S0 LPG# 900
RTJBTA BTA BTA
440 (1st
to 7th year
end
operation)
41.12 40.42 0.7 156.22 -29 to 65 10 to 30542 to
568
4.3 to
7.3
kg/cm2
(a)
0.12 to
0.15
0.542 to
0.568BTA BTA BTA
Fail
LockBTA BTA MLIF D
600 (8th
year onwards
operation
54.69 53.99 0.7 D
440 (1st
to 7th year
end
operation)
94/130 93.3 0.7/36.7 D
600 (8th
year onwards
operation
94/130 93.3 0.7/36.7 D
300 (Only
Booster &
Mainline
pump
94/130 93.3 0.7/36.7 D
DOCUMENT No. 290805-001-DS-5013 PAGE NO
PROJECTEPMC SERVICES FOR MANGALORE-HASSAN-BANGALORE-MYSORE -LPG
PIPELINE PROJECT
PRESSURE CONTROL VALVES DATASHEETS- TAG LIST
7 OF 7
PROJECT No. 290805 LOCATION
CLIENT HINDUSTAN PETROLEUM CORP. LTD. VENDOR As per approved vendor list.
MODEL VTA
7 OF 7