DATA SHEET CONTROL VALVES - HPCLtenders.hpcl.co.in/tenders/tender_prog/TenderFiles/6375/Addendums/... · D.xls. Issue and Revision ... 21 Piping Class Refer Tag List IP Rating / Electrical

Hindustan Petroleum Corporation Ltd Mott MacDonald Pvt. Ltd.

Hindustan Bhavan Oil, Gas and Petrochemicals (India)

8, S.V. Marg 44/45, Street No. 14,

Ballard Estate MIDC, Andheri (East),

Mumbai 400 001 Mumbai – 400093

DATA SHEET

CONTROL VALVES

EPMC SERVICES FOR MANGALORE-HASSAN-BANGALORE-

MYSORE -LPG PIPELINE PROJECT

Doc No: 290805-001-DS-5013 Rev : D Page 1 of 7

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D.xls

Issue and Revision Record:

We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any

other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties

SGB JSD Issued for Approval

“This document is issued for the party which commissioned it and for specific purposes connected with the captioned project

only. It should not be relied upon by any other party or used for any other purpose.

Group Disclaimer

28.12.12 DDK

Client

MMPL Project No.

HINDUSTAN PETROLEUM CORPORATION LTD

290805

Checked

A 07.11.12 DDK SGB

B

Rev Date Originator

EPMC SERVICES FOR MANGALORE-HASSAN-BANGALORE-

MYSORE -LPG PIPELINE PROJECT

Doc No: 290805-001-DS-5013 Rev : D Page 2 of 7

DATA SHEET

CONTROL VALVES

JSD

C 03.01.13 DDK SGB JSD

Approved Description

Issued for Approval

Issued for Comments

JSD Issued for ApprovalD 05.02.13 DDK SGB

http://localhost:3579/cDovL01FU0FQaU1TL0ZPTERFUi8vYi1fYXBpbXNfYWxsaXNhcGkuZGxsX2JmdW5jX2ZuZ2QuaXRlb

V9lbm9kZWlkX2YxOTY0MTQ1X2M/Documents/Specifications & DS/Specs/Control Valve/Rev D/DS - Control Valves -Rev

D.xls

1 Tag No. : P&ID : :

2 Qty : : : :

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19 Pipe Line Size: Type:

20 Drives

21 Piping Class Refer Tag List IP Rating / Electrical Rating IP 65 / EEx 'd"

22 Type: Power Supply 230 VAC, 1PH, 50 HZ UPS driven

23 Size: ANSI Class: Refer Tag List Stroke Time

24 Design Press/Temp: Control Speed

25 MFR & Model: Hydraulic Type / Capacity

26 Body/Bonnet Mat. Adjustable Throttle

27 Liner Material/ID: Accumulators

28 End Connection: In: Handwheels

29 Flange: Mounting Position

30 End Ext/Matl: Bench Set Range

31 Flow Direction: Oil Pressure Control Switch

32 Type of Bonnet: Contact Type / Rating

33 Lub & Iso Valve: Lube: NA MFR & Model:

34 Input Signal Smart 4-20 mA HART

35 IP Rating / Elec. CertificationIP 65 / EEx'ib'

36 Area Classification: Zone 1, IIA/ IIB, T3

37 Type: On Incr Signal Output: Increase to open

38 Size: Rated Travel: BTA Elec. Connection

39 Characteristics: Certification & Stamp CCOE / PESO

40 Balanced/Unbalanced: MFR & Model:

Type: Proximity switches IS Quantity: 2 Nos.

41 Rated: Cv: MFR & Model: P&F / MTL

42 Plug/Ball/Disk Material: Contacts/Rating: To be connected to SCADA PLC with suitable barrier

43 Seat Material: Actuation Points:

44 Cage/Guide Material: Tag nos Ref. Tag List Type Qty. Not Applicable.

45 Stem Material:

46 Hydro Pressure: Material: SS316 Action: NORMALLY OPEN

47 ANSI/FCI Leakage Class: Reset F

48 Fire safe required Enclosure IP 65 Power

49 Voltage 24V DC Rating EEx-d

50 Cable Entry 1/2'' NPT (F) Certification CCOE / PESO

51 Output Signal: 4-20 mA HART - Indepent to valve positioner

52 MFR & Model: BTA

53 Elec. Connection

54 Rating

55 Certification

56

57

58

Notes:

1. For NOTES refer next page & tag list.

81

PO

SIT

ION

ER

Open and close

LIM

IT

SW

ITC

H

SO

LE

NO

ID V

AL

VE

3/2 Way

MFR & Model BTA86

Auto

12 W maximum

1/2", NPTF

EEx-ia

CCOE / PESO

Insulation Class

Required

SPDT / 24 VDC, 10A

BTA

AC

TU

AT

OR

BTA

Required

BTA

BTA

Electro-Hydraulic Actuator

Required

APP.

Refer Tag List

1/2" or 1/4" with 0.065" Thickenss SS316LHydraulic Tubing

Calibration

Impact Test As per Doc. No: 290805-001-SP-3004

Radiography

BTA

1/2", NPTF

BTA

Top

BTA

CAGE GUIDED / BTA

BTA

Equal % PO

SIT

ION

ER

PROJECT

EPMC SERVICES FOR MANGALORE-

HASSAN-BANGALORE-MYSORE -LPG

PIPELINE PROJECT

Packing Material: RPTFE / GRAPHITE

ASTM A 216 WCB

GLOBE (As per Piping Material Specifications)

BTA

BTA

Refer Tag List

Allowable/*Predicted SPL

VI - FCI 70-2

13% Cr Steel + Stellite

83

84


5 point calibration

100% for valve body

NA

Cage / Top Guided


C 03.01.2013 DDK SGB JSD For Approval

For Approval

B 28.12.2012 DDK SGB JSD For Approval

05.02.13 DDK SGB JSD

CK'D APP. DESCRIPTION

A 31.10.2012 DDK SGB JSD For Comments D

REV DATE BY CK'D DESCRIPTION REV DATE BY

TE

ST

87

SP

EC

. A

CC

ES

SO

RIE

S 92

93

94

95

96

88

89

91

90

As Per ASME B16.34 & API 598

76

TR

IM

77

78

79

80

82

Cage Guided

VA

LV

E B

OD

Y/B

ON

NE

T

74

75

71

72

73

1 Phase Motor

66

BTA / BTA

62

63

64

65

LIN

E

59

61

NA

60Schedule/Thickness

Pipe Line Insulation

67

69

Refer Tag 68Refer Tag ListOut:

INTEGRALLY CAST

BTA

Diff. pressure @ Shut-off kg/cm2 g - Refer Tag List

-

- -

- -

- -

Design temperature Deg C - Refer Tag List

Design Pressure kg/cm2 g - Refer Tag List

dBA < 75 < 75

BTA

< 75

-

Required Cv

Travel % BTA BTA

BTA BTA BTA

- -

- -

-

Compressibility Z - Refer Tag List

Vapor Pressure Pv @ Operating temp kg/cm2 a - Refer Tag List

- -

Spec Wt/Spec Gravity/Mol Wt / DENSITY kg/m3

Viscosity/Spec Heats Ratio Cst / (Cp/Cv) - Refer Tag List

- Refer Tag List

Refer Tag List Refer Tag List

- -

Refer Tag List Refer Tag List

Refer Tag List -

Refer Tag List -

Max

Refer Tag List -

Inlet Pressure kg/cm2 g Refer Tag List

Outlet Pressure kg/cm2 g Refer Tag List Refer Tag List

Refer Tag List Refer Tag List Refer Tag List -

Refer Tag List -

Line no Refer Tag List

Norm Min Shut-Off

Refer Tag List

SE

RV

ICE

CO

ND

ITIO

NS

Units

Flow Rate m3/hr

Pressure drop kg/cm2

Inlet Temperature (Max/ Nor / Min) deg C

Refer

Tag ListFluid State: Refer Tag List Crit Press Pc

Refer Tag List Refer Tag List Service Refer Tag List

PROJECT No. 290805

3 of 7

CLIENT HINDUSTAN PETROLEUM CORP. LTD. LOCATION

70

As per approved vendor list

DOCUMENT No.290805-001-DS-5013 PAGE

VENDOR

PRESSURE CONTROL VALVE DATASHEET

RFQ/RFP NO.


BTA

---

Marking required

STD

N.A.

NOTES:

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

PROJECT

EPMC SERVICES FOR MANGALORE-

HASSAN-BANGALORE-MYSORE -LPG

PIPELINE PROJECT

PROJECT No.

CLIENT

REV

JSD

JSD For Comments D 05.02.13

For ApprovalC 03.01.2013 DDK SGB

For ApprovalDDK SGB JSD

B 28.12.2012 DDK SGB JSD For Approval

A 31.10.2012 DDK SGB

DATE BY CK'D APP. DESCRIPTION CK'D APP. DESCRIPTIONREV DATE BY

The product being pumped will have corrosion deposits, particulate matter, dust/sand of the size less than 40 mesh. Hence, vendor shall select material

of construction of internal parts and carry out hard facing, stelliting etc. for all the vetted parts so that there will not be any galling, scouring, abrasion etc.

Actuator shall be self contained Electro Hydraulic type with integral pump, motor and reservoir including starter, safety interlocks, all the electro-hydraulic

parts, etc. as a self contained unit.

All requirement as specified in Technical Supply conditions for Valves, Doc. No: 290805-001-SP-3004 shall be followed.

AFO/FO: Air Failure to Open; TSO: Tight Shut Off; FB: Full bore, OP:Open, CL: Close, FLDC: Fail Lock Drift Close

Deleted.

Approved Control Valve Manufactures - a. Fisher Control, b. MIL Controls, c. Flowserve d. Dresser Valves, e. Nuvo Pignone, f. Severn Glocon

Make for Smart Positioner HART - a. Siemens, b. Dresser, c. Fisher

Make of Filter - a. Norgren, b. Festo, c. SMC, d. Legris

Make for Proximity type limit switches - a. P&F, b. MTL with Enclousers from a. Topworks, b. Westlock, c. Soldo, e. Virgo

Make for fittings & tubes : a. Parker, b Swagelok c. Sandvik

All cable enteries of Limit Switch box, Solonoid Box, Positioner & Position transmitter shall be plugged using certified cable glands, by the vendor.

Valve assembly shall be suitable for installation in horizontal as well as vertical pipeline, if required.

Vendor shall submit cross-sectional drawing, catalogue showing the material of construction for each component of the valve as a part of offer.

The Bolting and Nuts shall be in accordance with ASTM-A193 GR.B7 STUD BOLTS /ASTM-A 194 GR.2HM NUTS respectively.

Abbreviations : MAOP : Maximum Allowable Operating Pressure; FS: Fire Safe; J: Jacketed Body; BTA :Vendor to advise; AFC/FC: Air Failure to

100% radiography for all critical parts, joints of the valve body, shall be considered by the vendor.

Vendor shall supply all items from approved vendor list only. The vendor list document is attached elsewhere in this Specification.

PRESSURE CONTROL VALVE DATASHEET

Vendor shall provide control valve sizing calculations alongwith the data sheets duly completed stamped and signed.

Bidder shall note that the it is very important to consider an electro-hydraulic actuator shall be capabile for continuous closed-loop control & the

electro-hydraulic actuator must have a suitable duty cycle.

All data provided in this document shall be confirmed by the vendor.

DOCUMENT No.

Control Valves shall meet the requirements of Specification for control valve, Doc.No 290805-001-SP-5013

As per approved vendor list

290805-001-DS-5013 PAGE

290805 RFQ/RFP NO.

HINDUSTAN PETROLEUM CORP. LTD.

VENDOR

4 of 7

LOCATION

D

DATA SHEETS FOR PRESSURE CONTROL VALVES

In Out MAX NOR MIN MAX NOR MIN

1 040-PCV-4216

INLET TO METERING

SKID -

HPCL MYSORE

290805-

040-1042-

A0-01

Pressure

Control

Valve

10"-LPG-4228-

C09S0LPG

# 600

RFBTA BTA BTA

198.9

(1st to 7th

year end

operation)

29.5 12.5 17.0 104 -29 to 65 10 to 30542 to

568

4.3 to

7.3

kg/cm2

(a)

0.12 to

0.15

0.542 to

0.568BTA BTA BTA

Fail

LockBTA BTA

HPCL

MYSORED

264 (8th

year onwards

operation)

40.3 12.5 27.8 D

285 (Max-

1st to 7th year

end operation-

only Mysore

working)

13.5 12.5 1.0 D

380

(Max-8th year

onwards

operation-

Only Mysore

working)

13.2 12.5 0.7 D

135.6 (Only

Booster &

Mainline

pump

26.04 12.5 13.5 D

2 020-PCV-4528OUTLET OF PUMP 020-P-

003A/B/C - HPCL NERIYA

290805-

020-1045-

A0-01

Pressure

Control

Valve

16"-LPG-4540-

D09S0LPG

# 900

RTJBTA BTA BTA

440 (1st to

7th year end

operation)

94/109 93.3 0.7/15.7 156.22 -29 to 65 10 to 30542 to

568

4.3 to

7.3

kg/cm2

(a)

0.12 to

0.15

0.542 to

0.568BTA BTA BTA

Fail

LockBTA BTA

HPCL

NERIYAD

600 (8th

year onwards

operation)

94/109 93.3 0.7/15.7 D

300 (Max.

1st to 7th year

end operation-

only Yediyuru

working)

77.37 76.7 0.7 D

400 (Max.

8th year

onwards

operation-

Only Yediyuru

working)

72.09 71.4 0.7 D

PAGE NO

As per approved vendor list.

DOCUMENT No. 290805-001-DS-5013

PRESSURE CONTROL VALVES DATASHEETS- TAG LIST

5 OF 7

MODEL VTA

PROJECTEPMC SERVICES FOR MANGALORE-HASSAN-BANGALORE-MYSORE -LPG

PIPELINE PROJECT

PROJECT No. 290805 LOCATION

VENDORCLIENT HINDUSTAN PETROLEUM CORP. LTD.

Sr

No.Tag number Service P & ID

Valve

type

Line number (Size,

Product, L.No, Mat.

Code, Type)

Fluid Body

Size

Valve

connec

tiion

details

End Connection Flow rate m3/Hr

Location

Inlet press. Kg/cm2

(g)

Make

Outlet

press.

Kg/cm2

(g)

∆P

Kg/cm2

Design /

Shutoff

pressure

Kg/cm2

(g)

Design

Temp.

Deg C.

Min &

Max

Inlet

Temp.

Deg C

RevCalculated

CV

Fail

actionModel Remarks

Density

kg/m3

CP/

CV

Selected

CV

Vapour

Pressur

e

bar (g)

Viscosit

y

(Cp)

Specific

Gravity

5 OF 7


165

(Max.1st to

7th year end

operation-only

Solur

working)

82.45 81.8 0.7 D

225 (Max.

8th year

onwards

operation-

Only Solur

working)

80.54 79.8 0.7 D

285 (Max-

1st to 7th year

end operation-

only Mysore

working)

78.16 77.5 0.7 D

380

(Max-8th year

onwards

operation-

Only Mysore

working)

73.32 72.6 0.7 D

3 060-PCV-4416

INLET OF METERING

SKID 060-FE-003A/B -

BPCL - SOLUR

290805-

040-1042-

A0-01

Pressure

Control

Valve

8"-LPG-4228-C09S0 LPG# 600

RFBTA BTA BTA

56.18 (1st to

7th year end

operation)

13.2 12.5 0.7 104 -29 to 65 10 to 30542 to

568

4.3 to

7.3

kg/cm2

(a)

0.12 to

0.15

0.542 to

0.568BTA BTA BTA

Fail

LockBTA BTA

BPCL -

SOLURD

98.8 (8th

year onwards

operation)

14.85 12.5 2.4 D

165

(Max.1st to

7th year end

operation-only

Solur

13.2 12.5 0.7 D

225 (Max.

8th year

onwards

operation-

Only Solur

13.2 12.5 0.7 D

38.3 (Only

Booster &

Mainline

pump

13.2 12.5 0.7 D

DOCUMENT No. 290805-001-DS-5013 PAGE NO


PIPELINE PROJECT


6 OF 7

MODEL


CLIENT HINDUSTAN PETROLEUM CORP. LTD. VENDOR As per approved vendor list.

VTA

6 OF 7


4 050-PCV-4316

INLET OF METERING

SKID 050-FE-002A/B -

HPCL YEDIYURU

290805-

040-1042-

A0-01

Pressure

Control

Valve

10"-LPG-4328-C09S0 LPG# 600

RFBTA BTA BTA

184.92 (1st to

7th year end

operation)

25.18 12.5 12.7 104 -29 to 65 10 to 30542 to

568

4.3 to

7.3

kg/cm2

(a)

0.12 to

0.15

0.542 to

0.568BTA BTA BTA

Fail

LockBTA BTA

HPCL

YEDIYURUD

237.2 (8th

year onwards

operation)

31.55 12.5 19.1 D

300 (Max.

1st to 7th year

end operation-

only Yediyuru

working)

13.47 12.5 1.0 C

400 (Max.

8th year

onwards

operation-

Only Yediyuru

working)

13.4 12.5 0.9 D

126.1 (Only

Booster &

Mainline

pump

24.5 12.5 12.0 D

5 010-PCV-4125INLET OF METERING

SKID - MLIF

290805-

010-1041-

A0-01

Pressure

Control

Valve

14"-LPG-4130-D09S0 LPG# 900

RTJBTA BTA BTA

440 (1st

to 7th year

end

operation)

41.12 40.42 0.7 156.22 -29 to 65 10 to 30542 to

568

4.3 to

7.3

kg/cm2

(a)

0.12 to

0.15

0.542 to

0.568BTA BTA BTA

Fail

LockBTA BTA MLIF D

600 (8th

year onwards

operation

54.69 53.99 0.7 D

440 (1st

to 7th year

end

operation)

94/130 93.3 0.7/36.7 D

600 (8th

year onwards

operation

94/130 93.3 0.7/36.7 D

300 (Only

Booster &

Mainline

pump

94/130 93.3 0.7/36.7 D

DOCUMENT No. 290805-001-DS-5013 PAGE NO


PIPELINE PROJECT


7 OF 7


CLIENT HINDUSTAN PETROLEUM CORP. LTD. VENDOR As per approved vendor list.

MODEL VTA

7 OF 7