C O R P O R A T E A L I G N M E N T L O G O
C O R P O R A T E M V V
• Founded in 1957
• A group of companies composed of more than 50 subsidiaries operating in 6 major geographical
areas: CIS, Asia, Middle East, Europe, Africa & Turkey
• More than 500 projects in 45 countries, with historical value of US$ 43 billion
• Turnover $3,5 B (2016)
• Amongst the top 100 international construction contractors of the World since 1982
• Ranked #79 in ENR Top 250 International Contractors in 2016
• More than 30,000 people
• Traded publicly in Borsa Istanbul (BIST) with a Market Cap of more than $7 B
• Holds ISO 9001, OHSAS 18001 & ISO 14001 and ASME certificates
• Shares the vision & goals of its customers, adopts to their needs and to local conditions
BUSINESS LINES:
• Engineering & Construction, Power, Real Estate, Trade
C I M T A S G R O U P A b o u t
www.cimtas.comwww.cimtaspipe.com
www.cimtasmachining.com
www.cimtasshipyard.com
www.cimtasnbo.com
• A subsidiary of ENKA
• Incorporated in 1973 in Turkey as a local steel fabricator now an EPMFI group of 5 companies: Gemlik, Turkey:• Cimtas Steel, • Cimtas Pipe Fabrication and Trading Ltd. Co.,• Cimtas Precision Machining Industries and Trading Ltd. Co.Kocaeli, Turkey:• Cimtas Module and Shipyard,
Ningbo, China:
• Cimtas Ningbo Modular Skids Pipe Spools
• 2,200 people including 220 engineers
• With Activities in
• Engineering (structural, pressure vessels, piping, plant engineering)
• Manufacturing & Fabrication (7 facilities including pipe/fitting manufacturing and machining shops, 6 in Turkey & 1 in China, over 210,000 tons/year total capacity)
• Modularization (Pre-assembled racks, Pre-assembled units)
• Installation - Structural & Mechanical & Electrical (domestic and overseas jobsites)
• Shipbuilding (powerships, barges, tankers / gas carriers)
A C T I V I T I E S
• Plant Design Engineering
Power, Refineries, Petrochemical
• Process Design
• Power and Process Piping
• OEM Piping
• Pressure Vessels
• Heat Exchanger
• Storage Tanks
• Civil & Structural Design
• Gas Processing Equipment
• BOP Equipment
• Technical Procurement
Valves, Instruments, Pipe Supports,
Process Equipment Packages
• Reverse Engineering-Laser Scanning
Cimtas Plant Design and Engineering Group (Bursa, Turkey) provides various engineering
and design services including conceptual, basic and detail engineering for the industries
including but not limited to power, oil and gas, chemical, offshore and refinery.
E N G I N E E R I N G
S C O P E
Stress & Structural Analysis
PDMS/Aveva
MDS/Aveva
PDMS LMI/Aveva
Smart Plant 3D & PID
PDS
Leica CloudWorx
SPR (review)
Tekla Structures
Solidworks
Autocad
Catia v5
Visual Vessel Design
3D Design & Modeling Process & Flow Analysis
I & C – Electrical
Drafting
ChemCad
Flow Consultant
Sinetz
Thermoflow
ETAP
Dialux
ePlan
AutoCAD
Spoolgen
Isogen
Microstation
Smartsketch
Rohr2
Caesar II
Compress
Ansys
PVElite
Abaqus
ETABS
SAP 2000
STAAD Pro
E N G I N E E R I N G S O F T W A R E
3x42 MW SCGT Power PlantWest Qurna-2 Oilfield, Iraq ENKA
Propylene Storage Tanks, Turkey, PETKIM
Muscat Int.’l Airport Roof Structure, Oman, ENKA
Interconnecting Piping, DLN 1 Upgrade, China, GE
Pressure Vessels D107-D203, Turkey, PETKIM
111 MW KPS 6, Powership, Turkey , KARADENIZ ENERGY
Compressor Manifold Skid, SGP, Kazakhstan, TCO
E N G I N E E R I N G E X P E R I E N C E
M A N U F A C T U R I N G S C O P E
• LSAW Pipes• Fittings
• Hot Forming• Elbows• Tees
• Hot Forming 2 Halves• Elbows
• Cold Forming• Elbows
• Cold Rolling• Reducers
• Flanges• Branch Components• Cimtas Design Cim-Lets
• Bending• Induction Bending• Automated Cold Bending
• Mechanical Testing & Metallography Laboratory(ISO 17025 Certified)
F A B R I C A T I O N S C O P E
• Pressure Vessels (up to 1,300 tons unit weight, t= 200 mm, P= 225 bar, P11 alloy)
• Full Scope Piping (Engineering, Procurement, Fabrication, Induction and Cold Bending,
Painting, Packing, Framing, t= 108 mm, P= 277 bar, P92 alloy)
• Heat Exchangers and Steam Drums (HP, t= 114 mm, P= 172 bar, P91 alloy)
• Structural Steel (High Rises, Industrial Buildings)
• Steel Wind Towers
• Spherical & Cylindrical Gas & Liquid Storage Tanks
• Heat Recovery Steam Generators
• Air Intakes, Exhaust Ducts, Bypass Stacks
• GT Combustion Components
CO2 Absorber (1,050 mt, 48 m)Angola LNG, Angola, BECHTEL
Slug Catcher Surge Vessel, Hasdrubal Project, Tunisia, PETROFAC
4,950 m3 Spherical Tank Izmit Refinery, TurkeyTUPRAS
HRSG, Dow Chemical Plant, U.S.A., AUSTRIAN ENERGY
HP Absorber, AGD II Project, K.S.A., GASCO
Claus Reactors, SGP,Kazakhstan, TCO
Debutaniser, SGP,Kazakhstan, TCO
F A B R I C A T I O N E X P E R I E N C E P r e s s u r i z e d E q u i p m e n t
FC Shaktar Donetsk Stadium, Ukraine, ENKA
Eurasia Tower (310 m), the Russian Federation, ENKA
Izmit Bay Suspension Bridge, Turkey, IHI
Wind Towers, Worldwide,ENERCON, NORDEX, GE WIND
Golden Horn Bridge, Turkey, IHI
Air Inlet & Exhaust Ducts, Worldwide, GE
Makkah Clock Tower, K.S.A.,SBL GROUP
F A B R I C A T I O N E X P E R I E N C E Stru c tura l S te e l & Win d To wers
Bulk Spool Shipment,Equatorial Guinea LNG Project,BECHTEL
GE Turbine Piping,Frames 9E, 9F, 9FA, 6F, 6B, 7FA, 7E
Robotic Welding Automated Welding
Cold Bending Induction Bending
Manual Welding
F A B R I C A T I O N E X P E R I E N C E P i p i n g
Precision Machining & Combustion Parts
ACTIVIT IES | FABRICATION G T C o m b u s t i o n C o m p o n e n t s
CMM Inspection
Electron Beam WeldingFabrication
Vacuum Heat Treatment & Brazing Roll Bending
Surface Treatment & Brazing
C i m t a s D e s i g n e d P r o d u c t s
BRANCH CONNECTIONS
CIM INSERT 45
CIM INSERT 45 CIM BW
CIM SW CIM TH
ACTIVIT IES | MACHINING
• Modules• Pre-assembled Units (PAUs)• Pre-assembled Racks (PARs)
• Process Skids• Turbine Machinery Skids• Flow Divider & Measuring Units
• Detail Design and Engineering
• Procurement and/or Prefabrication of;
• Structural Steel and Supports
• Piping Systems
• Manual and Automated Valves
• Electrical and Instrumentation
• Engineered Equipment
• Insulation and Heat Tracing
• Pressure Vessels
• Assembly of;• Mechanical Systems • E & I Systems • Tubing • Insulation and Heat Tracing
• Complete Unit Testing;• Hydrostatic• Functional • Electrical
• Trial Assembly• Packaging and Delivery
P R O D U C T S
S C O P E
M O D U L A R I Z A T I O N
Rominserv Storage Tanks Farm Revamping Romania, EMERSON-DANIEL
Poly Bed Hydrogen Purification Skids,UOP
Sour Gas Sieve Skid, Tengiz Oil Field Kazakhstan, TCO
6 Modules, 613 tons, Petrobrazi Plant CCR Tower, Romania UOP
M O D U L A R I Z A T I O N E X P E R I E N C E
Water Injection Module, GEFuel Gas Module, GE Liquid Fuel & Atomizing Air Unit, GE
Turbine Machinery Skids MHI
M O D U L A R I Z A T I O N E X P E R I E N C E
• Piping incl. Critical and Heavy Wall
• Power Plants
• Petrochemical Plants
• Refineries
• Pump & Compressor Stations
• High Rise Buildings
• Industrial Plants
• Steel Bridges
• Storage Tank Farms
• Ammonia Plants
Over 650,000 tons installed in total
Structural, Piping, Hook up, Mechanical, Electrical
3 Continents, 15 Countries including the Netherlands and Germany
I N S T A L L A T I O N S C O P E
Tengiz Second Generation Project, Kazakhstan, TCO
2 x 140,000 m3 EGEGAZ LNG, Tank Farm, Turkey, EGEGAZ
Spherical Storage Tanks, Marmara Ereğlisi, BUTANGAZ
790 MW, Rijnmond Energy Center, the Netherlands, BECHTEL-ENKA JV
411 MW, Yajva CCPP, the Russian Federation, ENKA
3,854 MW, Turkey BOO(Gebze-Adapazarı-İzmir CCPP) ENKA
111 MW, KPS 6 Powership,KARADENIZ ENERJI
I N S T A L L A T I O N E X P E R I E N C E
Eurasia Tower, 310 mthe Russian Federation, ENKA
Naberezhnaya Tower, 270 mthe Russian Federation, ENKA
Izmit Bay Crossing Suspension Bridge, Turkey, IHI
Makkah Clock Tower, 601 mK.S.A., SBL GROUP
FC Shaktar Donetsk Stadium, Ukraine, ENKA
I N S T A L L A T I O N E X P E R I E N C E
800 MW Walsum Coal Fired Power Plant, Germany,HITACHI POWER EUROPE
Walsum Plant P92 Welding
111 MW, KPS 6 Powership,Turkey, KARADENIZ ENERGY
Petkim Aromatics, Turkey, PETKIM
Walsum Plant P92 Welding
1,532 MW, Izmir CCPP, Turkey, ENKA
790 MW, Rijnmond CCPP, the Netherlands, BECHTEL
I N S T A L L A T I O N E X P E R I E N C E
C I M T A S G R O U P L o c a t i o n s
L O C A T I O N & L O G I S T I C S Prime Location for Global Supply
• Engineering, Procurement, Fabrication, Installation
• 2 km from 4 International Deep Sea Ports
• 2 hrs/200 km from İstanbul
• 21 Bays, 80 Overhead Cranes
• Fenced Area: 160,000 sqm (1,722,000 sq ft)
• Covered Shop Area: 60,000 sqm (645,800 sq ft)
• 50,000 tons/year Fabrication Capacity
C I M T A S G E M L I K W O R K S
• LSAW Pipes• (Edge Crimping), JCO Bending, Post Bending,, (Mechanical Expander)
• Fittings, Flanges, Branch Components• Cold Forming, Cold Rolling, Hot Forming, Hot Forming by Mandrel and Machining• Cimtas Designed (Brand) Products: CIM-INSERT®& CIM LET
• Pipe Spools• Integrated Design & Engineering, Material Procurement, Surface Treatment, Packing, Framing
• Induction Bending (2 machines, 40 and 108 mm thk. P92)• ASME NPT, NS, NA Nuclear Certificates• Fenced Area: 110,500 sqm (1,189.400 sq ft)• Covered Shop and Office Space: 66,000 sqm (710,418 sq ft)• 3,500 t spool, 1,000 t fitting, +15,000 t LSAW Pipe monthly capacities
C I M T A S P I P E F A B R I C A T I O N A N D T R A D I N G L T D . C O .
• Precision Machining and Fabrication of GT Combustion Parts• Multi-axis CNC Precise Machining and Forming• Compliance With Stringent Machining Tolerances +/- 0.005mm• Electron Beam Welding• Ferrous & Non-Ferrous components• Vacuum Heat Treatment & Brazing Furnace• 3D CMM and Laser Inspection• CAD/CAM Software• Fenced Area: 12,000 sqm (129,200 sq ft)• Covered Shop and Office Space : 8,000 sqm (86,110 sq ft)• New Expansion: to be operational in Q1, 2018
Total area : 6,320 sqm (68,030 sq ft)
CIMTAS P RES IC ION MACH INING I NDUSTRI ES AND TRADI NG LTD. CO.
• One of the Largest and Most Modern Shipyards in Turkey • Location: Kocaeli Free Zone Near Gölcük Town of the Marmara Sea• Slipway 1: 180 x 56 m with 400 t Gantry and 60,000 DWT capacity• Slipway 2: 106 x 20 m with 100 t Gantry and 10,000 DWT capacity• Floating CC Power Plant Ships, Chemical/Oil Product Tankers• Fenced Area: 210,000 sqm (2,260,000 sq ft) with 250 m Water Front • Covered Area: 43,000 sqm (462,850 sq ft)
(Fabrication, Piping, Painting Shops, Offices)• 35,000 tons/year Fabrication Capacity
C I M T A S M O D U L E A N D S H I P Y A R D
• Established in July 2002 at the Ningbo Free Trade Zone, China
• Fully Owned Subsidiary of Cimtas, Turkey
• Fabrication of OEM, Power and Process Piping
• Assembly of Process Skids and Modules
• Fabrication and supply of piping and auxiliary components to maintenance, repair & overhaul operations
• Supply of Quick Release Flange solutions
• Fenced Area: 27,200 sqm (292,780 sq ft)
• Covered Area: 21,300 sqm (230,000 sq ft)
C I M T A S N I N G B O M O D U L A R S K I D S P I P E S P O O L S
C I M T A S N I N G B O M O D U L A R S K I D S P I P E S P O O L S
New investment: • Located at the Ningbo Export Processing Zone• 13km / 8 miles drive from Cimtas Ningbo existing facility• To be operational by 2019 Q1 • Fenced Area: 55,250 sqm (595,000 sq ft)• Covered Area: 35,000 sqm (377,000 sq ft)
I N F O R M A T I O N T E C H N O L O G Y A N D S H A R I N G
for effective management of interfaces, changes, revisions, material shorts and priorities
P R O J E C T P O R T A L S
O R A C L E E R P S Y S T E MISO 27001 Certified
C E R T I F I C A T E S
A W A R D S
R E F E R E N C E S
Owner : Republic of TurkeyEPC Contractor : NÖMAYG JVBridge Contractor : IHI & ITOCHUBridge Fabricator : Cimtas Gemlik Works Ground Assembler : Cimtas Module and ShipyardBridge length x height : 2,682 m x 242 mMain span : 1,550 mBridge Total Steel Weight : 52,000 tons
The 4th longest suspension bridge in the world
I Z M I T B A Y C R O S S I N G S U S P E N S I O N B R I D G E
Owner/Customer : Government / SBL GroupLocation : Makkah, K.S.A.Completion : 2011Scope : Detailing, Supply, Field InstallationHeight : 601 m Cimtas Scope : +346 to +601 m Tonnage : 14,500 tons
M A K K A H C L O C K T O W E R
The tallest clock tower and world’s largest clock face
Owner : Angola LNG Customer : Bechtel Location : Angola Completion : 2011Scope : Design, Detailing, Supply, FabricationPiping : 7,250 tonsPressure Vessels : 18 units, 2,000 tons
A N G O L A L N G
The Heaviest Single Piece Exported from TurkeyW: 1,050 mt, L: 48 m, T: 162-163 mm , ID: 5,26 m
Owner : E.ON Customer : ENKA Location : Perm Region/ Russian Federation Scope : Design, Detailing, Supply, Fabrication,
Installation Completion : 2010 Tonnage : 3,700 tons
The Best Project in the Power/Industrial category in 2013 Global Best Projects Competition of ENR
YA J V A S TAT E D I S T R I C T P O W E R P L A N T, C C P P, 4 1 1 M W
Owner : TengizChevrOil (TCO)Customer : PFD, Senimdi Kurylys Location : KazakhstanScope : Design, Detailing, Supply, FabricationCompletion : 2005Piping : 10,500 tons Pressure Vessels : 55 units, 2,600 tons
S E C O N D G E N E R A T I O N P R O J E C T
Facilities: Full scope, large and flexible capacity, efficient layout, well positioned facilities
Hardware: High capacity, multifunctional, modern, computerized machinery and hardware
Procedures: Highly automated and benchmark planning, welding, qc, tracking and marking
Processes: Systematic Kaizen, Six Sigma, Lean Production, EFQM, BSC applications
Information: Advanced systems and applications, real time and shared information
People: Dynamic, educated, high skilled, motivated, aligned labor and staff pool
Learning: Inductions, training, alignment, teamwork, lessons learnt, best practice roll outs
Growth: In house capacity and capability to design, build and commission efficient facilities
F E A T U R E S & D I F F E R E N T I A T O R S