QUARTERLY NEWS EDITED BY CATAS YEAR 17 / N. 02 JUNE 2012
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Management, Editing and AdministrationCATAS spaVia Antica, 24/333048 San Giovanni al NatisoneUdine / ItalyTel. 0432 747211Fax 0432 747250www.catas.com
PresidentMichele Bressan
Managing DirectorAndrea Giavon
Coordination CATAS NewsFranco BulianFranco PreteLuca Bertossi
Design Deeper ComunicationUdine / Italy
Layout and graphics Maurizio MarussiAnnamaria Franz
Reproduction or duplication of the contents of this quarterly on any support is authorized under condition that the source - © CATAS - San Giovanni al Natisone - Udine - Italy is being cited All rights reserved
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02in this issue
04 Agreement between the Zenica Technology Park (BH) and CATAS
05 From today CATAS has become “social“06 Meeting CATAS - SolidWorld08 Laboratory tests and virtual analusis: a
new service a new possibility10 CHAIRS AND TABLES for educational
institutions12 Assistive products for persons with
disability. General requirements and test methods. EN 12182:2012
14 Thefeesforfirereactionhomologationshave been updated
16 IEC 60601-2-52-2009. Medical electrical equipment20 Wood impregnation for outdoor use28 Acoustic and thermal performance of
semifinishedproducts...let’stalk30 Water31 CATAS opens the MATERIAL CONNEXION
POINT FVG32 The training for Vietnamese technicians at
CATAS33 Publications
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08
Franco Bulian
Il CATAS tra internazionalizzazione,innovazione e realtà quotidianaStaff CATAS
Agreement between the Zenica Technology Park (BH) and CATAS
The 2nd of April 2012 an important agreement between CATAS, the largest Italian research institute in the wood-furniture sector, and the Zenica Technology Park (Bosnia Herzegovina) has been signed.Theagreementprovidesforaclosecollaborationbetweenthetworealities.Thefirstphasewillbededicatedtoaseries of courses and seminars held by CATAS technicians at this emerging reality of the neighboring Republic of Bosnia.The next steps will involve a collaboration in the development of the technology center under construction in Zenica andspecificallydedicatedtothefurnituresector.Both parties aim and also support for a possible future growth of further contacts and joint activities. The awareness oftheobjectivedifficultiesoftheworldmarkethasbeenrecognizedasadeterminingfactor,however,thatcurrentlydoes not allow an easy evaluation on the premises and the development of the wood and furniture sector. The iden-tity of views on these issues has therefore suggested a collaboration based on a “short steps” process, but made ofclearandspecificgoals.This common feeling about the awareness of a mutual growing process, it is surely the most important element of the signed agreement, beyond the simple formality and resonance for the two Institutes.
The delegation visiting CATAS was composed of:•theagency’sdirectorofeconomicdevelopmentZeda;•MayorofZenica;•thecantonalEconomyMinister;•professorsofthefacultiesinZenica;•representativesoftheTechnologyPark;•companies.
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Sara ZanchielloGli appartamenti - palestra
Staff CATASFrom today CATAS has become “social”
CATAS enters the world of social networks starting from the most popular, Facebook, and also in the more professional, LinkedIn, to sha-re with industry experts their skills. In order to share its expertise in the
areas in which it operates, CATAS now has a page on Facebook where you can chat directly with the insti-tute, knowing all the appointments that involve its activities and offer interesting insights on the issues of certification,activityinwhichthein-stitute is leading reference point for several years.
Moreover, thanks to the timeline, you can learn the important moments, the so-called “Milestones”, which marked the history of the research center of San Giovanni al Natisone.
On LinkedIn, however, social net-work used primarily for professional networking, you can enter more into the details of CATAS offers services to companies operating in the wood and furniture industry, agribusiness orenvironmentalcertification.Here, in fact, a section in which all CATAS services for companies are described in detail, accompanied by images, in both Italian and English has been created.Furthermore, in order to share their research and contributions to offer tothosewhoworkinthefield,CA-
TAS has opened a discussion group called “Security and quality of the wood-furniture”, which will be offe-red periodically issues on which the experts even outside CATAS, will confront. We are waiting on the two social profiles:becomeafanofCATASonFacebook and begin to follow the re-search center on LinkedIn!
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Franco Bulian
Il CATAS tra internazionalizzazione,innovazione e realtà quotidianaSolidWorld - Staff CATAS
Meeting CATAS - SolidWorld
INVENT CREATE DESIGNThe competition in international market and the needs of even more competent customers, are the main topics that furniture and design companies are facing today, by lowering costs and reducing time-to-market of products.Today, consumers want a aesthetically pleasing product, functional, durable and cheap as possible.Thedesigner’staskistomeettheneedsofaincreasinglydesignorientedmarket,risinguptheimageofacreativeand solid company.Ideas need advanced equipment and technology to become reality and that is where SolidWorks comes into play, an essential tool for creating and improving the quality of furniture.
THINKING IN 3DTohelpthecreativity,thetechnologymustfirstbesetupinthreedimensions,thetwo-dimensionaldrawingisnot
sufficientanditdoesnoteffectivelyrepresentthereality.SOLIDWORKSprovidespowerfulfunctionalityandeasytouse that increase productivity and allow for innovative design. It allows to automate repetitive tasks and simplify the workflowforproductdevelopment.Italsoletsyoudefinequicklyandvalidatetheshape,fitandfunctionoftheprojectandsharetheirideaswithcolle-agues and customers.SolidWorks combines functions easy to use for a wide range of customizations, allowing new users a quick learning and advanced quick use.ANIMATION AND Photorealistic Rendering, thanks to these extraordinary visualization tools it is possible to com-municateclearlythedesignideas,creatingphotorealisticimagesandanimationsquickly,evenwithoutspecificexperience graphics, it is also possible to record a video for illustration of the location and movements of product.SoldiCam, through this powerful CAM software is possible to associate to the 3D model the actual path of the ma-chine tool, eliminating errors and interference on the mandrel, having the possibility of having a accurate evaluation of processing times.
YOU PROVIDE YOUR IDEAS, WE PROVIDE THE TOOLSSolidworld Srl is leader in Italy in the distribution and development of complete solutions with high technological content, its main mission is to provide services tailored to customer needs with analyzing the evolution of an idea.
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Sara ZanchielloGli appartamenti - palestra
SolidWorld - Staff CATAS
Excellent understanding of all aspects of a company engaging in the optimization of the product, Solidworld is the ideal partner in assisting businesses even in the traditionally more tied to the experience of the individual craftsman.The historic core of the company works with SolidWorks software since the beginning of the introduction in Italy, back in 1995, forming a generation of experts and engineers who respond promptly to requests from customers, who can count on a regular activity training, assistance and advice.Present in the major Italian industrial districts it is able to offer comprehensive and reliable services without ever losing sight of the commitment to innovation.
CATAS SHAKES HANDS WITH SOLIDWORLDCatas Spa is considered the largest Italian Institute for Research and Testing in the wood-furniture, stands as a partner capable of providing necessary services to innovate in a sustainable way, reducing costs and developing products with professional and quality standards always higher.CatasidentifiedSolidWorksPremium,acompletesolutionfordesigningtestequipmentforfurniture,andfrom2013will offer new services on the simulation, design validation and analyze the environmental impact of products.Written reports will be given to that the customer in order to add value to their products.
A MEETING WITH INNOVATIONCatasandSOLIDWORLDannoucethatonThursdaythe11thofOctoberattheofficesofSanGiovannialNatisone,a meeting will be held on innovation and product development.Ameetingtoansweryourquestionsonhowtoaddresstoday’schallengesandbenefitsofadoptingsolutionsformodeling, visualization, and integrated communication in SolidWorks and where CATAS will present new services.Reference person:Annamaria FranzTel: 0432747241 Mail: [email protected]
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Franco Bulian
Il CATAS tra internazionalizzazione,innovazione e realtà quotidiana
Paolo TirelliMaurizio Marussi
Laboratory tests and virtual analysis:a new service a new possibility
Increasingly our customers are asking us to evaluate their products before making a physical prototype, this in order to reduce substantially the number of prototypes to be made and consequently the time and cost in production.To answer these questions about a couple of months CATAS has adopted dedicated software, such as SolidWorks and Nei Nastran, which make possible: the realization of three-dimensional drawings of the object to produce, the analysis of its physical and mechanical performance, its environmental sustainability, etc.Likeallnewactivitiesalsothisonerequiresatrialperiodand,therefore,inthistransitionalphasethatcanbedefinedas“workinprogress”,CATAS’stechniciansarefollowingtrainingcoursesandatthesametimearecarryingoutlaboratoryteststocomparethe“virtual”resultswiththeexperimentalones,inordertoacquiresufficientsensitivityand criticality in the evaluation and comparison of theoretical data with the real ones.Inpracticaltermswhentalkingabouttoanalyzethe“physical-mechanical”performanceoffinishedproductsforfurniture, we are saying (with the term “physical performance”) that we want to evaluate the stability of a cabinet, a table, ... understood as a tendency to overturning. While with the term “mechanical” we are thinking, for example: thestrengthofametalshelfforshelvingorfurniture,inthiscasethevirtualanalysis,usuallycalledfiniteelementmethod(FEM),maybeusedtodesigntheshelfandbetterdefinethegeometrythatwouldsupporttheloadsandrespect the maximum deformation limits, provided by the standards.AsyoucanwellunderstandthechallengeisnottheeasiestbuttheintentionofCATASarethoseabletobesufficien-tlyoperationalby2013.ItshouldbedefinitelypointedoutthattheobjectiveofCATASisnottoreplacethetechnicalofficesofcompaniesbut,asfaraspossible,CATASwantstotrytohelpandsupporttheircustomerswithanewservice that, will hopefully, will give a new point of view at the problems and especially new advice that discuss to-gether,shouldallowtoimprovethefinishedproduct.To make these concepts simple and clear as possible, below an example of a small study that we have conducting inourfinishedproductsdepartmentofSanGiovannialNatisone.
Study to evaluate the bending of a shelf.Scope:With this work we would like to compare the experimental results, related to the deformations, obtained with a ben-ding test performed on a metal shelf subjected to a uniformly distributed load, according to UNI 8601, with those calculatedusingthefiniteelementanalysis.Operating procedure:Before to performe the test, the shelf was measured and drawn in 3D (Figure 1). Then the calculation was done simulating the reality of the constraints and loads, namely:
- Shelf simply rests on the short sides
- Distributed load (2.5 kg/cm2) over the entire surface of the shelf
Fig. 1 Section of the designed shelf
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Sara ZanchielloGli appartamenti - palestra Paolo Tirelli
Maurizio Marussi
It‘salsoimportanttoemphasizethefactthatthematerialwasunknowntous,sointhefirstinstancewehavecho-sen a material that it seemed plausible for this type of application, namely a carbon steel.
The graphic results of the simulation can be seen in Figure 2 and is equal to 4,72 mm.Subsequently the test was carried out in the laboratory, and immediately after applying the load was measured the
deformation of the shelf (Figure 3) which was equal to 4,8 mm.
Considerations:The experimentally result and the simulated ones are quite similar so the result is encouraging and allows us, in general terms, to consider validated the theoretical model.At this point we can make some “virtual” considerations (namely without the need to make physical prototypes to be tested experimentally) comparing quickly and fairly cheap the deformations obtained with various design solu-tions (eg: changing only the thickness of the sheet, changing only the material used, etc ...)
Fig.2 Graphic of the simulated load
Fig.3 Laboratory test
Contacts:Paolo Tirelli Tel: 0432.747246 Mail: [email protected] Marussi Tel: 0432.747225 Mail: [email protected]
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Franco Bulian
Il CATAS tra internazionalizzazione,innovazione e realtà quotidiana
CHAIRS AND TABLES for educational institutionsArianna Visintin
On March 23rd, the European standard EN 1729-2:2012 referring to chairs and tables for use in educational in-stitutions has been implemented by UNI as a national standard. This standard replaces the previous one, pu-blished in 2006, and describes the safety requirements and test methods for school chairs and tables.In 2006 this standard was published along with the EN 1729-1 regarding the dimensional requirements of chai-rs and tables for school. Also the latter is under review, but compared to the part 2, has required more time. Its publication could take place between the end of this year and the beginning of 2013.Therefore we focus on the newly published EN 1729-2:2012.The most important changes have occurred in the part relating to test methods for chairs. In fact, to take into account the different realities of various educational in-stitutions in European Countries, new tests have been
inserted considering armrests and footrest.As regards the part relating to tables, the only change in the test methods relates to the assessment of stability that is performed with the application of a vertical load only and no longer with the impact test as in the past. The following table describes the differences (in red co-lour), with the 2006 version.
TABLEThe part of Clause 4 relating to the safety requirements, working surfaces, has seen the elimination of tristimulus value requirement and consequentely the measurement accordingtoEN13721;thereflectionrequirementandmeasurement according to EN 13722 has been kept. No other changes for chairs.For furtherclarificationon thematter,CATAS furnituredepartment personnel is available to any sort of que-stion.
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Sara ZanchielloGli appartamenti - palestra
Arianna Visintin
CHAIRS
EN 1729-2:2006 EN 1729-2:2012
CLAUSE 5.2.1: FORWARD STABILITY CLAUSE 5.2.2: FORWARD STABILITY
CLAUSE 5.2.2: SIDEWAYS STABILITY CLAUSE 5.2.3.1: SIDEWAYS STABILITY WITHOUT ARMRESTS
CLAUSE 5.2.3: REARWARDS STABILITY CLAUSE 5.2.3.2: SIDEWAYS STABILITY WITH ARM-RESTS
CLAUSE 5.2.4: REARWARDS STABILITY
CLAUSE5.2.5:CHAIRSWITHBACKRESTINCLINA-TION
CLAUSE5.3.1:SEATANDBACKSTATICLOAD CLAUSE5.3.2:SEATANDBACKSTATICLOAD
CLAUSE5.3.2:SEATANDBACKDURABILITY CLAUSE5.3.3:SEATANDBACKDURABILITY
CLAUSE 5.3.3: SEAT FRONT EDGE DURABILITY CLAUSE 5.3.4: SEAT FRONT EDGE DURABILITY
CLAUSE 5.3.4: SIDEWAYS STATIC LOAD CLAUSE 5.3.5: SIDEWAYS STATIC LOAD
CLAUSE 5.3.5: FORWARD STATIC LOAD CLAUSE 5.3.6: FORWARD STATIC LOAD
CLAUSE 5.3.6: SEAT IMPACT CLAUSE 5.3.7: SEAT IMPACT
CLAUSE5.3.7:BACKIMPACT CLAUSE5.3.8:BACKIMPACT
CLAUSE 5.3.8: STATIC LOAD OF FOOT RAIL CLAUSE 5.3.9: STATIC LOAD OF FOOT RAIL
CLAUSE 5.3.9: DROP TEST CLAUSE 5.3.10: DROP TEST
CLAUSE 5.3.11: FOOT RAIL DURABILITY
CLAUSE 5.3.12: ARMREST VERTICAL STATIC LOAD
TABLES
EN 1729-2:2006 EN 1729-2:2012
CLAUSE 6.1.1: STABILITY - HORIZONTAL IMPACT
CLAUSE 6.1.2: STABILITY - VERTICAL LOAD CLAUSE 6.1.2: STABILITY - VERTICAL LOAD
CLAUSE 6.2.1: HORIZONTAL STATIC LOAD CLAUSE 6.2.2: HORIZONTAL STATIC LOAD
CLAUSE 6.2.2: HORIZONTAL DURABILITY CLAUSE 6.2.3: HORIZONTAL DURABILITY
CLAUSE 6.2.3: VERTICAL STATIC LOAD CLAUSE 6.2.4: VERTICAL STATIC LOAD
CLAUSE 6.2.4: VERTICAL DURABILITY CLAUSE 6.2.5: VERTICAL DURABILITY
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Franco Bulian
Il CATAS tra internazionalizzazione,innovazione e realtà quotidianaAndrea Giavon
Alberto Gelosa
Assistive products for persons with disability General requirements and test methods
EN 12182:2012
After more than ten years since the previous edition (1999), the new version of the EN 12182 standard is pu-blished which covers the general requirements for pro-ducts for people with disabilities.Before entering into a description of the contents of this important standard we want to explain the legislative-normative scenario of this document.The standard was prepared under a mandate given to CEN by the European Commission (and EFTA) thus it is a harmonized standard and supports essential require-ments of European Directive 93/42 on Medical Devices.
With regard to the normative structure of aids for per-sons with disabilities, there are three levels of standards:
- level 1 (highest): General requirements for assistive products;- level 2: Particular requirements for families of assistive products;-level3:Specificrequirementsfortypesofassistivepro-ducts.
Levels 2 and 3 can be combined into a single document.The standard EN 12182 is a standard of level 1 and con-tains requirements and recommendations are generally applicable to assistive products for persons with disa-bility.If for a particular aid has a standard of levels 2 or 3 exists, then these requirements have precedence over the this standard and then to address all the requirements of an assistive product, it is necessary to start from the lowest level and then move to level 1 (EN 12182).
It is our experience that many special aids, both traditio-nal and innovative, will hardly have a dedicated standard (levels 2 or 3), so this one will have an enorurmous im-portance for these products.
It is clear that the applicability of this standard will be primarily driven by the fact to be quoted in the normative referencesofthespecificstandards,butneverthelessitsuse as a “guide” is generally possible and we think also it will be very useful.
Now we will proceed with the description of the main parts of the standard.The clause about the normative references gives an idea of how wide is the scope of the standard and the many aspects / features that have been taken into account. The list includes references to about forty standards co-vering aspects ranging from reaction to fire, electricalsafety, mechanical, biological, electromagnetic compa-tibility, acoustics, ergonomics and clinical investigation and risk analysis. To complete this list, which is essential for the use of the standard, the document also reports in bibliography more than twenty other standards that are a source of further information and therefore useful to address the evaluation of an assistive product.
Another important clause of the standard is that of terms anddefinitions.Wehaveallexperiencedhowimportantis a correct and unambiguous definition of the termsthat relates to a particular industry. We would also like to emphasizethatthestandardizationjobofthedefinitionoftermsisoneofthemostdifficultanddelicateanditneeds considerable amount of time, patience, knowled-geandcriticalthinking.Amongallthoselistedwefindthedefinitionsoftermsthatareverycommonandveryimportant as, for example “clinical evaluation”, “inten-
ded use” “normal use”, “technical documentation” and “user”. Everyone who works in this industry has already realized the extreme importance of clarity of these con-cepts.
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Movingnowtothegeneralrequirements,thefirstrequi-rement refers to the principle that safety shall be asses-sed by evaluating the associated risks. For those already identifiedinthisstandard,compliancewiththiscanalsobe used to support compliance with the reference stan-dard on risk analysis (EN ISO 14971).In the very same clause particular emphasis is given to the fact that the performance including the stability, strength and durability shall be fully described in the technical documentation of the aid, together with its in-tended end use and conditions of use.
Another fundamental requirement prescribed by the standard lies in the fact that for all the aids a clinical evaluation shall be carried out. This may also include or not a clinical analysis, in which case this shall be done according to EN ISO 14155-1 and -2 standards. The manufacturer is obliged to specify in the technical do-cumentation the user weight limit of the product. It is im-portant the reference to the fact that the design of the aid shall take into account that this can be used by persons with cognitive impairment.Very large isthepartaboutfirereactionofupholstery,mattresses and bedding. Even aspects of biocompati-bility, cleaning and disinfection are treated with their re-spective requirements and/or with the request that the modalities of treatment are clearly indicated in the tech-nical documentation.The corrosion of metallic materials must be conside-red in assessing risks and EN ISO 9227 standard, well known to readers of our magazine, can be used as a reference.
The standard then comprehensively addresses three important topics of the assistive e products as emmit-ted sound, electromagnetic compatibility and electrical safety. All these three subjects are highly covered by the respective European standards (EN or EN ISO).Continuingwiththereadingofthestandardwefindalsorequirements on spillage and/or ingress of liquids and those for their sterilization when provided by the manu-facturer.As in the previous version, but with a more comprehen-sive formulation and new editorial shape, the safety di-stancesofmovingpartsand/orfixedparts(holes,gapsetal.)aredefinedforthevariouspartsofthebody(fromhead to toe) for both adults and children.
We would like to emphasize the great usefulness in other areas, sometimes the dimensions presented in the ta-bles have shown, for example, in risk analysis of new design products.
The new standard then sets the mechanical require-ments of parts such as handles and support elements for the user, together with the values of the static forces in relation to the maximum workload. It is interesting and important also the requirements for the durability tests, called dynamic forces, the magnitude of which is pla-ced in relation to the expected life time of the aid. For mobile and portable aids there is also a drop test from an height depending on its weight while for those mobi-le an impact against an obstacle so as to reproduce an ascending or descending step shock and against door frame shock.
We consider also very important those points concer-ning the presence of edges and corners, small parts and their danger to children and risks related to the forces generated in the soft tissues of the human body. For all these aspects an informative annex is provided that can be used as a guide for risk assessment. It is worth no-tingthatinthisAnnexB,forthefirstpoints,manyoftherequirements developed within the CEN/TC207 “Furni-ture” are cited.
Interesting also the point about the ergonomic principles (forces and distances) to be taken into account in the design of assistive technology, as well as a series of re-commendations given in Annex B.Given what has been said many times, it is clear that the chapter concerning the requirements for the informa-tion provided by the manufacturer is extensive and very thorough. Among the many things listed that we think is interesting to note also requires information about the expected life of the equipment.
Annex B (General Recommendations) have already di-scussed above. The standard contains, besides the famous Annex ZA (correspondence between standard and directive), two other related cognitive impairment andenvironmentalrequirements.Weareconfidentthatnot only professionals but everyone can recognize the extreme importance of these further aspects.
Andrea GiavonAlberto Gelosa
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Franco Bulian
Il CATAS tra internazionalizzazione,innovazione e realtà quotidianaThe fees for the fire reaction
homologations have been updatedFranco Prete
Companies that sell products such as, for example, seating (upholstered or not), mattresses, curtains, which shall be usedinfirepreventionactivitiesorinpremisesregulatedbyspecificministerialdecrees(controlledbyFireBrigades),areawaredtheirproducts,iftheyaremadeinseries,shallobtainthehomologationfromtheItalianHomeOffice.Itshall be also considered that the authorization shall be renewed every 5 years from the request of the manufacturer.Theissueofthehomologation,anyrequestforextensionandtherenewaloftheseactsinthefieldoffirereaction,are subjected to the payment of the service provided from the Department V “Passive protection” or by Homologa-tionOfficesince2005.InMarchofthisyear,withthepublicationoftheDM02.03.2012(OfficialGazetteno.71of24.03.2012),thesefeeshave been increased. Here there are the new values that entered into force March 26, 2012.
Request for homologation and further homologationMaterials/Construction products200.00 euros for a single product or a series made in several thicknesses.
Furniture, upholstered furniture, sofa beds, upholstered bed bases-200.00eurosforasingleproductorforaseriesconsistingofupto10models;-250.00eurosforaseriesconsistingofatmost20models;-300.00eurosforaseriesconsistingofatmost30models;-350.00eurosforaseriesconsistingofatmost40models;-400.00eurosforaseriesconsistingofatmost50models;- ..........................Criteria: 50.00 euros for every additional 10 models (or fraction) shall be added.
Mattresses and pillows-200.00eurosforasingleproductorforaseriesconsistingofupto10differentproductionthicknesses;-250.00eurosforaseriesconsistingofatmost20differentthicknessesofproduction;- ..........................Criteria: 50.00 euros for each 10 different production thicknesses or fraction shall be added.
Request for extension of homologationMaterials/Construction products150.00 euros for a single product or a series made in several thicknesses.
Furniture, upholstered furniture, sofa beds, upholstered bed bases-150.00eurosforasingleproductorforaseriesconsistingofupto10models;-200.00eurosforaseriesconsistingofatmost20models;-250.00eurosforaseriesconsistingofatmost30models;-300.00eurosforaseriesconsistingofatmost40models;-350.00eurosforaseriesconsistingofatmost50models;- ..........................Criteria: 50.00 euros for every additional 10 models (or fraction) shall be added.
Mattresses and pillows-150.00eurosforasingleproductorforaseriesconsistingofupto10differentthicknessesofproduction;-200.00eurosforaseriesconsistingofatmost20differentthicknessesofproduction;- ..........................Criteria: 50.00 euros for each 10 different production thicknesses or fraction shall be added.
-200,00europerunaseriecostituitaalmassimoda20spessoridiproduzionediversi;- ……………………..
Request for renewal of homologation100.00 euros for each request, regardless of the type of product and if it is approved as a single product or product line.
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Franco Prete
How to payPostal c/c n. 871012 payable to: Tesoreria Provinciale dello Stato - Sezione di Roma - Via dei Mille, n. 52 - 00185 Roma.Causal: “Deposito provvisorio per pratica 3807/OM/xx/yy con vincolo a favore della D.C.P.S.T. “AREA I - COOR-DINAMENTO E SICUREZZA SUL LAVORO” - Largo Santa Barbara, 2 - 00178 Roma, in applicazione della legge 26.07.1965 n. 966”.xx: the applicant Companyyy: product name or series type approval / extension / renewalThe number of practice 3807 is always to be mentioned in the causal and has nothing to do with the number of the practiceofcertificationissuedbyCATAS.Asmentioned,thenewamountsareclickedon03/26/2012.Whohasmade payments from this date onwards with the old amounts, should provide additional payment and this should mention in the causal.
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Franco Bulian
Il CATAS tra internazionalizzazione,innovazione e realtà quotidiana
IEC 60601-2-52-2009Medical electrical equipment
Alberto Gelosa
In order to meet the needs of having a standard conside-ringthespecifichazardsrelatedtothesafetyofhospitalbeds, in 1996 IEC published the standard 60601-2-38 “Medical electrical equipment. Particular requirements for electrically operated hospital beds”.This document deals with the electrically operated beds and underwent a revision in 1999 for the need to reduce the risk of patient entrapment between the side rails.The standard, however, did not take into account hospi-
tal beds handled manually and those due to other me-dical areas.In 2000 CEN published EN 1970 “Adjustable beds for disabled persons - Requirements and test methods” which normally would have regulated the beds used by people with disabilities to alleviate or compensate for a disability or handicap.
With the publication in 2009 of IEC 60601-2-52, the two existing standards (EN 1970 and IEC 60601-2-38) were merged taking into account the third edition of the stan-dard IEC General 60601-1.In any case EN 1970 and IEC 60601-2-38 standards will remain in force until April 1st, 2013.
The IEC 60601-2-52 has also been taken up by UNI as UNI EN 60601-2-52:2010.
It has been included in the list of harmonized standards and therefore it can be used (in conjunction with other applicable standards) to give presumption of conformity with Directive 93/42/EEC concerning medical devices.
The use of IEC 60601-2-52 is not easy because it is a special standard and then reading and application of the requirements must always be made taking into account, and also using, the general standard IEC 60601-1 “Me-dical electrical equipment - Part 1: General requirements for basic safety and essential performance”. Thescopeofthestandardistodefinethespecialrequi-rements for basic safety and essential performance of medical beds.When we speak of medical bed, we are referring to a “device for which the INTENDED USE is sleeping/resting that contains a MATTRESS SUPPORT PLATFORM and intended to assist in diagnosis, monitoring, prevention, treatment, alleviation of disease or compensation for an injury or handicap”.
During the design and development of a new bed, the manufacturershalldefinethefinaldestinationofthepro-duct.Thestandarddefines5possibledestinations.The working group that drafted the document analyzed the different environments end use in order to differen-tiate the requirements. For example, a bed for the ma-ternity ward, designed to facilitate childbirth, is used by patients under the age of 50. These patients do not fall in the risk of entrapment, so the guidelines on this aspect may be ignored unless the bed is also designed to be used in different environments during normal use. In any case a foreseeable misuse of the bed must be taken into account.
The areas of use provided in the standard are as follows:
Application environment 1: intensive/critical care provi-ded in a hospital where 24 h medical supervision and constant monitoring is required and provision of life sup-port system/equipment used in medical procedures is essential to maintain or improve the vital functions of the patient.
Application environment 2: acute care provided in a ho-spital or other medical facility where medical supervision and monitoring are required and ME EQUIPMENT used in medical procedures is often provided to help maintain
Part 2: Particular requirements for basic safety and essential performance of medical beds.
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Alberto Gelosa
or improve the conditions of the patient.
Application environment 3: long-term care in a medical area where medical supervision is required and monito-ring is provided if necessary and ME EQUIPMENT used in medical procedures may be provided to help maintain or improve the conditions of the patient.This includes use in nursing homes and in rehabilitation and geriatric facilities.
Application environment 4: care provided in a domestic area where ME EQUIPMENT is used to alleviate or com-pensate for an injury, disability or disease.Note: this excludes use in all other application envi-ronments (e.g. nursing homes, rehabilitation and geria-tric facilities) when a medical bed is purely designed for application environment 4.
Application environment 5: outpatient ambulatory care which is provided in a hospital or other medical facili-ty, under medical supervision where ME EQUIPMENT is provided for the need of persons with illness, injury or disability for treatment, diagnosis or monitoring
In drafting the standard, great importance was given to patient safety, particularly as to the potential risk of en-trapment.Theterm“entrapment”identifiesaneventinwhichapa-tient is caught, trapped or gets stuck in the spaces in or around the sides, the mattress or bed frame.In the document there are a series of dimensions that are
intended to restrict the openings within and around the system of the bed, so that the parts of the human body can not penetrate or pass through it easily. All prescrip-tions were developed based on anthropometric data available and taking into account that patients most at risk of entrapment are those with cognitive disabilities or uncontrolled movements of body and patients are often frail, elderly or confused.The standard requires assessing the risk of entrapment using the procedure of risk analysis for the positions of themanufacturerofthebedisflat,whicharticulatedwiththe side rails is fully raised position in which intermediate.
Of particular interest in this standard is of Annex AA (in-formative), where the rational of the requirements are given.In this Annex examples of various types of accidents are also listed. Some of these have led to patient death due to entrapment between the side rails and the mattress support platform or between the various bars of the si-des.
Another fundamental aspect for ensuring the safety of the patient is the limitation of the height and the mini-mum length of the sides to provide protection against involuntary falls (sliding or rolling involuntary outside the mattress).In any case the aspect of the lateral sides is considered very critical and compliance with the dimensional requi-rementsspecifiedisnotconsideredsufficienttoavoidthe risks for the patient. In fact the same requirement of minimum height could increase the risk of injury in the
EXAMPLES OF POSSIBLE ENTANGLEMENT
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Il CATAS tra internazionalizzazione,innovazione e realtà quotidiana
event that a patient climb and fall.For this reason the requirement to assess all the poten-tial problems associated with side rails through the Risk Analysis has been added.Thedefinitionofminimumsize,bothinheightandlengthofthesides,areanattempttofindthebestcompromiseamong the different risks.There is also a set of static load and durability tests, to verify the strength of the sides and the reliability of the locking mechanism of the sides and of the lifting pole.
Also to guarantee the safety of the patient and since the lossofbloodflowtothelegsduetoexcessivebendingofthetorsoortheinfluxofbloodorotherfluidsinthearea of the abdomen can cause serious damage, the-re are requirements relating to the angles between the section of the backrest and the section of the legs/upper legs.
The manufacturer shall perform and comply, with re-quirements related to electrical, mechanical, radiation, electromagnetic compatibility, ingress of water, cleaning and disinfection, etc., also a series of tests to ensure the safety and mechanical strength of the bed.Among the various tests described by the standard the-re is that of stability that differs from previous standards (EN 1970 and IEC 60601-2-38).The standard describes different test methods to verify
the instability of the bed according to the use of the bed and according to its function. In fact, there are tests to verify that the instability in case someone sits or stands onitandtestsspecifictotheinstabilityofthebedsdu-ring transport in the case of beds with castors.
Annex BB (normative), prescribes requirements and in-formation for different application environments (from 1 to 5).In this Annex requirements and related test methods are described applicable to the products to verify that me-dical beds give appropriate levels of protection during their intended entire life. The standard requires the te-sting in the sequence indicated.
The main tests in Annex BB are as follows:-testofstrengthanddurability;-impactonthemattresssupportplatform;- load on the edge of the platform support of the mat-tress;- durability of the movable sections of the mattress sup-port platform.
The above tests are very similar if not identical to that already provided in EN 1970 standard.
Furthermore, to ensure that a Medical Bed would allow physician practices and administration of all medical
IEC 60601-2-52-2009Medical electrical equipment
Alberto Gelosa
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procedures for which it is intended to be used and to ensure an effective and safe use, Annex BB lists require-ments and test methods for the following factors:- adjustment range for the height of the platform support ofthemattress;-sizeofthehandlesandpedals;- operating forces required for handles and pedals.
The manufacturer shall also assess and take into con-sideration that the Medical Beds may be used together with other medical equipment therefore it should eva-luate both the characteristics of Medical Bed that could
affect the safety of operation of the entire system (bed in conjunction with electrical equipment) and the cha-racteristics of the bed that could facilitate the use of the entire system.In this regard they are to consider the following factors:- combination of a Medical Bed with mobile lifting devi-ces;-combinationofMedicalBedandmattress;- adjustment range of the movable sections of the platform support of the mattress.
Also for these products INSTRUCTIONS FOR USE are very important which shall contain, among the others, the following information:-intendedapplicationenvironment;- weight of the patient and safe working load (sum of the weights of the patient, mattress and accessories if any). For end uses in “application environments” 1 and 2 the safe working load of the bed must be at least 2000 N while for end uses in “application environments” 3, 4 and 5,thesafeworkingloadmustbeatleast1700N;- an indication of how to disable the functions of the bed if that movement could cause injury to the patient.
In addition instructions for use must contain all the infor-mation concerning the safety, product description, the choice of the mattress, the side rails and the scheduled maintenance.
In this article we have treated few topics covered by the standard which, as we have already explained, is a not easy document.
CATAS offers to those interested, a training service throu-ghspecificcoursesabouttheuseofthisstandard.Thisservice has been already required in the past months by some companies of this sector.
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Franco Bulian
Il CATAS tra internazionalizzazione,innovazione e realtà quotidiana
Alessia MatellonElena Conti
Wood impregnation for outdoor use
Test methods for evaluating the performance of products used for the wood (or timber) impregna-tion for outdoor use.
IntroductionThis research derives from the request of producers and users of protective wood impregnants, to ensure adequate performance and outdoor durability by means of preliminar accelerated tests. We considered products to be used outdoor, not in direct contact with the ground, but completely exposed being thoseproducts,accordingtotheclassificationgivenbytheEN335-1,classifiedin“Class3”.Thelackofreferencestandardsandtestmethods,confirmtheneedforsuchinvestigation.Somecoatingmanufacturershavebeeninvolved,whichhavebeenaskedtosendliquidproductsofknowneffica-cy, at least one considered “good” and at least one deemed as “not effective”.The enthusiastic response of the companies has exceeded our expectations and this article represent another op-portunity to thank them again for the successful cooperation.TestsThe list below shows the tests that were initially considered. They are well-known methods, frequently used to test wood coatings for outdoors:-naturalweathering(EN927-3);
-artificialweatheringbyUVlamps(EN927-6);-artificialweatheringwithxenonlamps(ASTMG155);-infieldtestofresistancetofungi(doublelayermethod).
The productsSixcompanieshaveansweredtoCATASrequest(inthefollowingtablestheyareidentifiedbylettersfromAtoF)sendingdifferentproducts,from2to5types(identifiedbynumbersinthetables).The composition of the products was not known but some of them are water borne and other solvent-borne.Somecompanieshavediversifiedtheproductsonlyonthebaseoftheircolour,fromtheassumptionthatlightco-loured products tend to be less resistant than dark ones.Anotherpeculiarityisthatsomeoftheimpregnantstestedproduceavisiblefilm,whileothersdonotformanyevi-dent layer.The application of the products was performed at CATAS by brushing on solid wood specimens of Scots Pine. The choice of the substrate has been addressed by the technical standards of this sector, which require the use of this wood specie to evaluate the effect of weathering, and verify the effectiveness against microorganisms as well.A selection was done in order to use specimens of uniform grain, density, growth rings and avoiding areas of heart-wood.
Details on test methods
The natural weathering according to EN 927-3 provides that specimens of Pinus sylvestris sealed at the edges are exposed outdoors raised from the ground, towards South inclined at 45° with respect to the ground for a
period of 12 months.
ArtificialweatheringbyUVlampsprovideseveralcyclesdividedinto: Step 1 - 24 hours of condensation at 45 ± 2 °C Step 2 - 144 hours alternate as follows: -2.5hoursofUVA340nm; - 0.5 hours of water spray. The Step 1 + Step 2 are repeated 12 times. The total duration of the test is, therefore, of 2016 hours (about three months)
Theartificialweatheringwithxenonlamps,accordingtotheAmericanstandardASTMG155-05,providescycles of 24 hours divided in 102 minutes of light (xenon lamp) and 18 minutes of light and water spray. The
test duration is 1000 hours.Thefieldtestofresistancetofungiiscarriedoutbymeansofacertainnumberofwoodstrips
impregnated with the product to be tested in two layers. The same number of strips are arranged at the two sides of the same wood specie, raw, arranged in the same way in contact with each other side by side. The
raw strips have the function to trigger the fungal degradation.Thetestlastsforfiveyears.Thepossibleattackbyfungixylophagousisalsoassessed
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Several specimens were prepared for each test and also a specimen to be used as blank, that was maintained in controlled conditions for the comparison with the tested specimens.
Table1.ClassificationaccordingtoEN927-1.Evaluation CriteriaOnthebasisofproductsclassificationofcoatingsystemsforwoodforoutdooruse,providedbyEN927-1stan-dard, the impregnants used in our research are considered suitable for the categories “Semi-stable” and “Not stable”, ie applicable to those articles for which more or less pronounced wood movements are allowed (table 1).
According to what required by manufacturers, we have focused our research on the following characteristics:- aesthetics (looking for a product as compared to another keep unchanged its appearance over time, in order to reducethenumberandfrequencyofanymaintenance);-structural(productsforwhichareusedinimpregnatingfinish,iewithoutanyothercoatinglayer,canbeloadbea-ring wooden beams but also the outdoor seating (see table 1)).
At the end of the accelerated tests the specimens have shown several weathering effects on which we based our conclusions:
-Itwasnotedthatthebehaviouroftestspecimensisdiversifiedwithrespecttothepresenceofmoreorlessevidentwood cracks. The presence of cracks is indicated in table 2 with a “X” cross.
- Tendency to lighten the colour so it was decided to focus on DL*, the difference in the axis light/dark (the higher the index after weathering, the lighter is the sample compared to the beginning of test. When the value is indicated as negative, it means that the weathered specimen is darker than the initial state. When such value is close to zero the colour change is negligible).
- Some products showed a tendency to “chalk”, a symptom of degradation and unaesthetic effect.
A research carried out in Africa has demonstrated how the measure of the water absorption of different wood spe-cies is important to evaluate the natural durability. We monitored the moisture content of the specimens during the tests, with the intent to compare the water retention of the samples subjected to weathering and to assess whether, forthesamewoodspecie,thisparameterwascorrelatedwiththeprotectiveefficacyoftheappliedproducts.After natural exposure, specimens were evaluated for the presence of attack by blue stain fungi.
Regarding the test of natural weathering, it was decided to make a deviation from EN 927-3 standard: the outdoor exposure time was reduced from 12 down to 6 months.This change has been considered for several reasons:1-afirstsetofspecimensexposedfor12monthsdidnotallowforameaningfuldifferentiation;2 - a second set of specimens exposed at different times has allowed a differentiation already after 6 months of
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Il CATAS tra internazionalizzazione,innovazione e realtà quotidiana
exposure;3 - the standard for the assessment of the effectiveness of the primers against blue stain fungi (EN 152) provides that the natural exposure is conducted for a period of 6 months between March and October while the second set ofsampleswasexposedinthisperiod;4 - a testing time reduction is one of the demands of producers.
Inconclusion,wehaveconsideredasaestheticcharacteristicsofaimpregnatedfinishedproduct:--itsabilitytomaintaintheoriginalcolour;- the tendency to chalk and the attack by blue stain fungi.For the structural characteristics we compared the specimens for the presence of wood cracking, the tendency to absorb moisture/water, the resistance to rot fungi (double layer method).
In table 2 the results are shortly reported.
TheassessmentofchalkingisinaccordancewithISO4628-6standardwhichdefinesarankingscalefrom0to5where:0meansthatthefaulthasnotoccurred;5correspondstoastrongchalking.Theassessmentisperformedbygluingthetransparentadhesivetapeontheareatobeverified.Onceremoved,thetapeisexaminedandcom-pared with the pictorial scale provided by the standard (eg. picture 1).
Alessia MatellonElena Conti
Wood impregnation for outdoor use
Com-pany
Sam-ple
Chalking (ISO 4628-6) Wood cracks after weathering Blue stain depth(mm)
Surface blue stain
(EN 152)
Humidity fluctua-tion (%)
(val.max-val.min)xeno UV natural xeno UV natural
A 1 5 3 5 X X 3 2 1,9A 2 3 3 3 X 6 0 1,5B 1 4 5 4 X X 15 1 3B 2 4 5 4 X X 20 3 4,1C 1 4 5 4 X X 5 3 5,2C 2 5 5 4 X X X 5 3 2C 3 4 5 4 X 4 2 1,7C 4 4 4 5 X 3 0 3,6D 1 5 5 5 X X 6 3 2,2D 2 4 4 3 X X 15 3 /D 3 4 5 4 X 10 3 6D 4 5 3 4 X X 7 1 6,3D 5 4 4 5 X X 4 3 4,4F 1 1 1 0 0 0 2,6F 2 4 3 1 4 1 3F 3 2 0 0 X X 0 0 16,1F 4 5 5 4 X X 1 3 21F 5 5 5 5 X X 2 0 19,7G 1 3 0 0 X 0 1 6,5G 2 0 0 1 X 3 0 3,2G 3 0 0 0 X 0 0 2,7G 4 0 0 2 0 0 2
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Elena Conti
Photo 1: Example of chalking grade 4.
After 6 months of natural weathering the blue stain effect was evaluated visually according to the standard EN 152, where 0 means that is not visible presence of blue stain effect and 3 means that the surface of the specimen is strongly bluish (more than half partially altered or more than 1/3 completely altered).
Fluttuazione umidità 6 mesi esposizione all'esterno
0,0
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
0 1 2 3 4 5 6
Periodo di esposizione (mesi)
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idit
à p
rovi
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%) 104272
104273104274104275104276104277104278104279104280
HumidityfluctuationinQUVtestx-axis = Exposure time (months)y-axis =Specimen humidity (%)
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Table 2 shows some inconsistencies: in some cases the surface was evaluated with 0, which means that any attack is not visible on the surface, while it is measured along the thickness. This is explained by the fact that some spe-cimens have a so dark colour which has hidden the presence of fungi on the surface. Only after a cross cut of the specimenitspresencecanbeverified.Comparison of dataChange of colour
Thetrendofcolourchangesofthespecimensafterartificialweatheringseemstofollowthenaturalweatheringconsidering the colour as a whole (Table 3 and graph). Considering only the axis light/dark (Table 4 and graph) there seemstobeasignificantcorrelationbetweenartificialweatheringandnaturalweathering,exceptinthecaseoffilm-forming primers (F1, for example) more stable in colour (DE * and DL * next to 0).ChalkingBoth accelerated weathering tests seem to adequately reproduce the effect of natural weathering. In a few cases, weathering with xenon lamps is more severe so in the evaluation of this aspect the weathering with UV lamps seems to be preferred.Wood crackingWoodcrackingobservedduringthenaturalexposurewasnotalwaysconfirmedafterartificialweathering.Onlyinthecaseofimpregnatingfilmingacomparisonispossible,becausethebreakageofthewoodarenotdetectedinany case.
Sample DE*
xeno UV natural
A1 10,45 10,98 16,52
A2 4,8 9,9 11,81
B1 20,53 17,83 20,34
B2 14,02 19,26 22,43
C1 11,38 8,88 20,86
C2 8,73 12,4 20,99
C3 5,49 5,78 12,86
C4 8,68 13,46 17,53
D1 6,24 7,33 7,82
D2 7,31 8,71 8,93
D3 6,13 6,43 13,27
D4 10,05 11,46 16,23
D5 3,13 4,71 11,09
F1 3,71 2,73 6,42
F2 11,02 5,93 3,5
F3 6,56 4,88 2,89
F4 3,59 8,85 13,28
F5 7,91 8,47 5,76
G1 16,64 19,86 10,7
G2 3,63 2,52 2,91
G3 8,47 3,96 5,14
G4 3,12 2,49 1,59
TABLE 3
Sample DL*
xeno UV natural
A1 5,19 0,13 -9,34
A2 0,61 -2,36 -6,83
B1 -5,75 -4,71 -11,2
B2 -2,89 -4,88 -14,21
C1 -1,34 0,89 -13,97
C2 3,02 -0,38 -14,87
C3 0,64 2,07 -8,52
C4 1,85 1,52 -10,96
D1 -0,8 1,29 -6,49
D2 -1,29 0,14 -4,03
D3 -1,56 -1,61 -10,76
D4 5,73 -0,52 -10,83
D5 -0,16 2,35 -9,53
F1 -1,01 0,00 -1,43
F2 0,12 -0,50 -0,46
F3 -0,47 -0,22 -0,67
F4 3,1 0,08 -7,93
F5 5,58 1,61 -0,37
G1 -8,94 -10,10 -5,83
G2 -0,87 0,29 -0,83
G3 -1,95 -1,49 -1,9
G4 1,08 2,24 1,09
TABLE 4
Alessia MatellonElena Conti
Wood impregnation for outdoor use
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Presence of blue stain fungal attack
The data may be detected only after the outdoor exposure. Here there are no comparisons between different we-athering therefore, but, as mentioned earlier, it is necessary to evaluate the specimens along its thickness, since, in the case of impregnating of dark coloration, the only visual evaluation of the surface does not allow to detect the presence of fungal attack (Photo 2).
There seems to be a logical relationship between the presence of cracking after natural weathering and the presen-ce of attack by blue stain fungi along the thickness.
Fluctuations in humidityToassessthereliabilityofthemeasurementsofhumidityfluctuationsasusefuldataforevaluatingtheeffectivenessofimpregnationagainstwood-decayfungiinarelativelyshorttime,alongertimeisneeded.Thefieldtest,asanti-cipated, has a duration of 5 years.From a visual inspection of the samples after two years after exposure, the specimens have already noticed that the attackisevident,butnotcorrelatedwiththemoisturefluctuation(thisisnotthatofthespecimensinwhichvalueishigher than the others).
Alessia MatellonElena Conti
0
5
10
15
20
25
A1
B1
C1
C3
D1 D3 D5 F2
F4
G1 G3
DE*
samples
DE* comparison
xenon
UV
natural
-20
-15
-10
-5
0
5
10
A1
B1
C1
C3
D1 D3 D5 F2
F4
G1
G3
DL*
samples
DL* comparison
xenon
UV
natural
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Il CATAS tra internazionalizzazione,innovazione e realtà quotidiana
Photo2. To the left of the specimen maintained under standard conditions. Top right, side of the sample exposed to natural aging of 6 months. The surface is darker than the unexposed sample. To the right at the bottom, the
cross section of the specimen exposed outside allows the evaluation of the attack by blue-stain fungi.
Alessia MatellonElena Conti
Wood impregnation for outdoor use
Fluttuazione umidità Xeno Test
0,0
10,0
20,0
30,0
40,0
50,0
60,0
70,0
0 100 200 300 400 500
Periodo di esposizione (h)
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idit
à pr
ovi
ni (
%) 104272
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104276104277104278
104279104280
Fluttuazione umidità QUV Test
0,0
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
0 168 336 504 672
Periodo di esposizione (h)
Um
idit
à (
%)
104272104273
104274104275104276
104277104278
104279104280
Fluctuation of humidity Xeno testx= Exposure time in hours
y=Specimen humidity
Fluctuation of humidity QUV testx= Exposure time in hours
y=Specimen humidity
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Elena Conti
ConclusionsThe accelerated aging test method with the UV lamp according to EN 927-6 can be considered a good tool for a firstassessmentofthemaintenanceoftheappearanceofimpregnatedelements.Even outdoor exposure by adopting the method described by EN 927-3 with a duration of 6 months allows an assessment of this characteristic.Reducingthetimetoverifytheefficacyofimpregnantsagainstthefungiresponsibleforrotisnotcurrentlypossiblethrough alternative approaches and methods shall comply with the standards currently in force.Accordingtotheresults,filmingimpregnantsarepreferabledefinitely.Productstreatedwithnonfilm-formingpro-ductsrequiremorefrequentmaintenancethanproductsprotectedbyathinfilm.We believe that the end of the durability test may provide insight to deepen the relationship between water absorp-tion and attack by wood-decay fungi.Research has however allowed a way out for the formulation of evaluation criteria and hoping that in a near future, adraftingofatechnicalrulesforthecertificationofproductsforexteriorwoodprimerscanbepossible.Butthisisanother chapter of the story.
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Il CATAS tra internazionalizzazione,innovazione e realtà quotidianaPaolo Tirelli
Acoustic and thermal performance of semi-finished products … let’s talk
Whit this article we do not want to study in deep the le-gislatives issues, analyzing the requirements or the mi-nimum parameters to be met. Rather we would like to understand, in general, which are the fundamental prin-ciples that underlie the acoustic and thermal insulation and in case, analyze the possible connections between them.
Thermal conductivity and resistanceA document that helps to understand in a simple and clear way which is the fundamental parameter un-derlying the concept of thermal conductivity is the standard “UNI EN ISO 10456 Buildings materials and products - Hygrothermal properties - Tabulated design values and procedures for determining declared and de-sign thermal values” which collects in a table the values of thermal conductivity of the materials as a function of their density.
Extract from table 3 of the UNI EN ISO 10456:2008 standard
As it can be seen from the table, in general, for a low thermal conductivity value corresponds a low value of density too of the wood or the wood base product, and vice versa. In principle, this is explained by the fact that wood species with a low-density have inside a greater presence of “air” (air is known to be a good insulator), while the wood with an high value of density have a good conductivity because they have less “void” and then less “insulation”.At this point someone might think that increasing the thickness of a product its thermal conductivity changes. In principle this is not true because a homogeneous ma-terial, regardless of the thickness, has always the same value of thermal conductivity because this is a characte-ristic of the material. What changes instead is its thermal resistance.The relationship between thermal conductivity (λ) and
thermal resistance (R) is ruled by the following formula (1):
R = s/λ (1)where:s : thickness of the element (m)λ:thermalconductivity(W/mK)According to this formula, thermal resistance and ther-mal conductivity are inversely proportional, then the higher the thermal resistance the greater the thermal insulation and less then its conductivity and vice versa. Furthermore, the thermal resistance, using the formula (2), allows to calculate the value of the thermal insulation of a panel composed of multiple layers of different mate-rials and thicknesses:Rtot = R1 + R2 + R3 + … Rn = s1/λ1 + s2/λ2 + s3/λ3 + … sn/λn (2)
Here are some examples that should clarify these con-cepts.
Examples of calculation of the thermal resistance as a function of the type of product:
1) Elements in solid wood (oak) with a thickness of 14 mm and an average density of 700 kg/m3
R = 0,014/0,18 = 0,078 (m2K/W)
2) Elements with two layers:- Cover: solid wood (oak) with thickness of 4 mm and mean value of density of 700 kg/m3
-Support:plywoodfirwiththicknessof6mmandmeanvalue of density of 500 kg/m3
R = 0,004/0,18 + 0,006/0,13 = 0,022 + 0,046 = 0,068 m2K/W
Sound insulation and sound absorptionIntheacousticfield,usuallywerefertotwoparameters:the sound insulation and the sound absorption. Very of-ten, however these two words are used as synonyms even if they are not. In fact, the term sound insulation means the action that tends to prevent the transmission of sound which propagates between two rooms, while with the term sound absorption is characterized the ab-sorbingactionwhichtendstoattenuatethereflectionofsound by the rigid bodies inside of the same room.In principle, sound insulation and sound absorption can be achieved with materials having contrasting cha-racteristics, almost opposite. In general a material with good sound absorbing characteristics will not be a good sound insulator material because the sound insulation power is governed by the law of the mass, formula quite complex but which in practice states that a material the more sound insulation is the higher is its mass. While, again in general terms and in principle, the sound ab-
Wood and wood based panels
Density(Kg/m3)
Design thermal conductivity
(W/mK)
Solid wood 450500700
0,120,130,18
Plywood 3005007001000
0,090,130,170,24
Particleboard 300600900
0,100,140,18
Fibreboard (MDF) 250400600800
0,070,100,140,18
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sorption depends on the ability of a material to dissipa-te the sound energy converting it to heat. In this case averyporousmaterial(andthereforelight)andflexible
has an high capacity to absorb the sound energy given that the absorption is essentially linked to the friction of the sound wave trough the porous structure. Also, if the porousmaterialisflexibleandithasafurtherdissipationof energy related to the motion of the surface of the ma-terial.In common practice, however, the sound absorbing and
sound insulating materials are used together in that, for a given mass, a partition consisting of several layers (mas-sive and porous) isolate better than a monolithic wall. It is interesting to observe that, again in general terms and theoretical, there is a point of contact between the heat insulation materials and sound absorbing ones. The lat-ter are considered bad sound insulators but good ther-
mal insulators because their are light. In fact, the high porosity of the sound absorbing materials is indicative ofasignificantpresenceofair inside them,which,asalready mentioned above, is an excellent thermal insu-lator. Naturally, the considerations are rather coarse and absolutely non-exhaustive, in fact it explains only a very partial acoustic and thermal phenomena. In particular,
for acoustic aspects, the following important parameters have not been taken into account: sound frequencies, the angles of incidence, the dimensions and shapes of the materials used, the dimensions, shapes and volu-mes of the rooms, etc.
Curiosity: In the literature there are tables that report the valuesofthesoundabsorptioncoefficientasafunctionof the frequencies. Interesting to note that in these tables are also furniture products are reported (eg Tab. 1).
Sources:
- www.inquinamentoacustico.it- manuale tecnico pratico “Assorbimento acustico”- www.fonoisolamento.it/fonoisolanti.html- www.fonoisolamento.it/assorbimento-acustico.html-SPAXIApresentation(SanMicheleall’Adige8March2012).
Frequency
Material 125 250 500 1.000 2.000 4.000
Wood chair upholstered or partially unoccupied
0,03 0,05 0,05 0,10 0,15 0,10
Wood chair upholstered or partially occupied
0,15 0,25 0,40 0,40 0,45 0,40
Armchair upholstered unoccupied 0,10 0,20 0,30 0,30 0,30 0,35
Armchair upholstered occupied 0,20 0,40 0,45 0,45 0,50 0,45
Tab.1-Exampleofsoundabsorptioncoefficientsforseats–
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Il CATAS tra internazionalizzazione,innovazione e realtà quotidianaFlaviano Collavini
Water
Water is an essential element for human life and accompanies us in every moment of our day with the many uses wemakeofit.It’sveryimportantthatwaterqualityisadequateforeachspecificuse.Strictrulesaboutcontrolsexistreferring both to the analysis of water and to a series of physico-chemical and biological characteristics that different types of water must have. Such list starts with the suitability of water for human consumption (drinking), regulated by D. Lgs. 31/2001, which definesthese“waterstreatedoruntreated,fordrinking,forpreparingfoodanddrinks,orforotherdomesticpurpo-ses...”forwhichcontrolsareenvisagedforthefulfillmentofanumberofchemicalandmicrobiologicalparameters.The sanitary control of drinking water for testing is mandatory for “water used in a food business for manufacturing, processing, storage or marketing of products or substances intended for human consumption” so for all compa-niesthatproduceandmarketfood.CATASisinsertedintheofficiallistoflaboratoriesauthorizedtocarryouttheseinspections on behalf of food companies under the EC Regulations n. 852/2004 and 853/2004.Verificationofdrinkingwaterisalsoadvisableinhomenetworks,particularlythoseservedbythepublicservicewhohas responsibility for the quality of municipal water only up to the counter input, while any contamination occurring in the internal distribution network must be controlled by the owners with the coordination of building managers. Verificationofdrinkingwaterisalsoexpectedinthecaseofhomesthathavepermissiontouseprivatewells:con-trol is required in case of newly constructed wells at the beginning of water use, but is recommended for a periodic verificationinordertoexcludepossiblecontaminationoftheaquiferfromwhichitpicksuptheprecioussubstance.
InsomepartsofItaly,especiallyinhightouristresorts,healthcontrolsandthepropermanagementofthepool’swater, are mandatory for hotels and spa facilities. Also all the swimming facilities for sports use are subject to control.
Particular attention should be paid to Legionella, the dangerous bacterium that grows in nature, being also able to findoptimalconditionsforitsproliferationinplumbing,airconditioning,fountains,especiallyinaccommodationfacilities or spas, nursing homes and hospitals where water may stagnate in some parts of the plant due to the non-daily use. Legionella infection strikes through inhalation of droplets and aerosols can cause, especially in elderly or debilitated people, serious respiratory problems. To avoid any risk, CATAS is able to perform the sampling and analysis in accordance with the Ruling 13/01/2005 aiming to achieve “Guidelines containing information on legio-nellosis for operators of tourist and spa facilities”.
Recentlysuchcontrolshavestartedinthemedicalfieldwithaseriesofcheckstoensurethequalityoftreatedwater for dialysis in the hospital wards. The Italian Society of Nephrology in 2005 issued the “Guidelines on water and dialysis solutions” that provide for strict controls on chemical and microbiological water inlet and those treated by osmosis. CATAS works with several hospitals in the planning and execution of inspections and sampling and analysis provided by the guidelines.
Waterweuseinbothdomesticandproductiveactivitiesinevitablyisfinallycollectedtodrains.Thesewageofthehouses are managed through municipal sewer systems and is not normally asked citizens to verify the quality of theireffluent.Conversely,companiesthatusewaterintheirmanufacturingprocessesarerequiredtoseekauthori-zation to discharge: the demand must be made to the competent body (in most Italian regions is the Province) which definesthetermsofauthorizationinaccordancewiththetransmissionsystemandsewagetreatmentplants.Veryoften the authorization involves the granting of an obligation by the company owner of the discharge to run analyzes for the calibration of the parameters prescribed by the regulations. Also in this area CATAS has a long experience of performing sampling and analysis and can also assist companies in the step of requesting authorization to the competent body.
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Sara ZanchielloGli appartamenti - palestra
Annamaria Franz
CATAS opens the MATERIAL CONNEXION POINT FVG
On12AprilCATAShasopened,atitsoffice,thenewMaterialConneXionpointFVG:anareaorganizedwithawidematerialexposition with hundreds of samples of different materials.A place where it is possible to see and touch the materials, studying the existing and possible future uses, exploring the known and potential performance yet to be discovered.
Material ConneXion is the largest center of expertise and research on advanced materials, with eight locations around the world: New York, Cologne, Istanbul, Bangkok, Beijing, Daegu, Seoul and Milan. Over the years the store has come to rely on a selection of over 6.000 materials and processes from around the world.
Material ConneXion point FVG, being the Friuli branch of Material ConneXion Italy based in Milan, is therefore a new and inte-resting information and collection point of the latest news on innovative materials and processes, as well as a meeting place forbusinessesandprofessionalswillingtoreceivenewideasfortheirbusinessandfindingmaterialsolutionsfortheirprojects.
An international database is also associated to this physical space with, on-line access, consisting of technical information that contains images, references, and technical characteristics, performance and environmental impact of materials. The annual subscription price to the database, which entitles access to all technical information on materials and references of suppliers, is reduced for CATAS members.
The material exibition at CATAS is always open for customers who come and want to visit and consult it. Every Thursday after-noonthereisalsoareferencepersontorequestspecificinformation;incollaborationwithMaterialConneXionItaly,CATASwillorganize periodically study days with the presence of MCI technicians at the site of San Giovanni al Natisone.
There is also the opportunity to propose materials and innovative processes for the Material collection, by directly contacting CATAS, which will provide support for the preparation of documentation and samples for the selection by the jury of Material ConneXion, which meets once a month in New York for the evaluation of the materials to be included.
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Franco Bulian
Il CATAS tra internazionalizzazione,innovazione e realtà quotidianaStaff CATAS
The training for Vietnamese technicians at CATAS
From the 19 to the 23 April, 14 technicians from Vietnam were hosted at CATAS for a theoretical and practical course on materials and technologies about furniture.
During the week they had the opportunity to learn the properties of wood, panels, covering materials, coatings and adhesives.
ThechancetocloselyobservethetestsbeingperformedontherawmaterialsandfinishedproductsattheCATASlaboratories was a unique opportunity to understand, with direct experiences, the behaviour and the characteristics of various materials used in the furniture sector.This uniqueness, recognized and appreciated also by the Vietnamese guests, is raising considerably the general interest to the courses of CATAS, especially at in this crucial period for the industry in which “knowledge” has incre-asingly become the foundation on which to build a possible future.
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Title GLUING WOOD Purchase CATAS ([email protected])Author Alberto Bandel CATAS Subscriber € 35,00 + IVAEditor CATAS SpA Non CATAS Subscriber € 45,00 + IVA
Gluing Wood was written by dr. Alberto Bandel, one of the greatest European experts in the field of wood adhesives thecnology. Since the first edition (1994), the book has represented a good theoretical basis but, moreover, a signifi-cant working tool for all the manufacturers.The book is written in a simple style, with many practical examples, pictures and tables. The collaboration with CA-TAS (and in particular with ing. Speranza, dr. Giavon and dr. Bulian), especially for the normative parts, has completed the book also with some useful references to test methods and standards.The book is divided into three chapters: Adhesives in the wood Industry- Materials in the Wood Industry and Gluing Technologies) which contain different pharagraphs about subjects related both to the raw materials and the working processes.
Title THREE DIMENSIONAL STRUCTURE OF WOOD. A scanning Electron Microscope StudyAuthors B.A. Meylan and B.G. Butterfield Purchase CATAS ([email protected])(Italian translation by Angelo Speranza) CATAS Subscriber € 25,00 + IVAEditor CATAS SpA Non CATAS Subscriber € 45,00 + IVA
This book is a collection of scanning electron microscope photographs selected to illustrate various features of the structure of wood. Althought is intended to supplement general plant anatomy texts for Botany and Foresty students at the upergraduate level, it should also be useful work for anyone interested in wood science.The lists of further reading included in each section contain only general texts and revelant paper on each topic.
Title WOOD COATINGS. THEORY AND PRACTICE Authors Franco Bulian and Jon Graystone Purchase Specialised bookstores - Language English Internet web sites: www.elsevier.com,Editor Elsevier www.amazon.com
Wood Coatings, written by Franco Bulian (CATAS) and Jon Graystone (Paint Research Association) addresses the factors responsible for the performance of wood coatings in both domestic and industrial situations. The term ‘wood coatings’ covers a broad range of products including stains, varnishes, paints and supporting ancillary products that may be used indoors or outdoors. Techniques for coating wood go back many centuries but in recent decades there has been a move towards more environmentally-friendly materials, for example, the use of water-borne rather than solvent-borne chemicals. A major objective of Wood Coatings is to explain the underlying factors that influence selection, application and general operational issues. Basic information on the chemistry and technology of coatings is included for the benefit of students and laboratory technicians. Additio-nally, the book includes individual chapters of interest to architects, specifiers, and industrial users.
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