BIOINDUSTRIAL COMPLEXES FOR INTEGRATED BIO-ENERGY PRODUCTION,
CLIMATE AND ENVIRONMENT PROTECTION IN SOUTHERN EUROPE
Euring. Bela TOZSER Senior expert UN & EUC & REC & HCE
V Regionalna konferencija / Regional Conference:
INDUSTRIJSKA ENERGETIKA I ZAŠTITA ŽIVOTNE SREDINE U ZEMLJAMA JUGOISTOČNE EVROPEINDUSTRIAL ENERGY AND ENVIRONMENTAL PROTECTION IN SOUTH EASTERN EUROPEAN COUNTRIES
Climate protection, bioenergetics, integrated biotechnology
- THE ANSWER FOR THE CHALLANGES OF OUR DAYS AND THE FUTURE OF THE PLANET -
Growing emissions, environment depleting
Global warming Destruction of the nature
Increasing energy-consumption Increase in price of energy and fuel
Eliminate malnutrition Drought, big economical damages
Biofuel strategy-changeCO2, bioconversion into algae biomass, trigen energy and biofuelProduction of high added-value products in the context of complex
NEW STRATEGY
Food-supply problems
Running-out of fossil energy-supply
Integrated bioenergetics-biotechnology
Climate- and environment catastrophes
UVOD / INTRODUCTION
UVOD / INTRODUCTION
The one actual and biggest challenge is the protection of climate in fast, sustainable and economical way.The local, regional, national, continental programs, the EU,UN roadmaps and protocols fulfillment will be feasible through the implementation of integrated engineering establishments, harmonized by pollutants and waste resulting from industrial, agricultural and municipal activities.The followed engineering content is applicable by adaptation to local needs in SOUTHERN Europe.
CONTENT
1. OUR INTEGRATED SYSTEM2. -CLIENVHEP3BIC-3. MAIN TECHNOLOGICAL PARAMETERS4. PROBLEMS OF THE USED TECHNOLOGIES FOR ALGAE PRODUCTION5. THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.6. IMPACTS7. DYNAMICAL PHOTOBIOCATALITICAL REACTOR TESTS8. ECONOMYCAL DATA9. CASE STUDY-POWER PLANTS10. CASE STUDY-BIOGAS PLANTS11. PERSPECTIVES12. SUMMARY
OUR INTEGRATED SYSTEM
Climate-environment-health protection- bioenergetical- biorefinery- biotechnological complex = CliEnvHe3BiCComposed by:
Dynamical photosynthetical bioreactors, anaerobical fermenters, pyrolisis reactors, trigen energy generators Innovative combination of integrated processesProcesses generate sustainable economical efficiencyApplicability in SOUTH EASTERN EUROPE and Worldwide.Combined biotechnological processes The pyrolysis reactors contribute to high efficiency of waste to energy. The integrated system is characterized by zero carbon emission and low ecological footprint. By-products as biooxygen and biofertilizer are valuable products for different kinds of use.
Factors of effective growth :pollution (C02 , GHG, wastewater), unused local resources (spoil gaswells, mofetts, thermal- and mineral water, N content of the air)organic, in-organic, micro nutrition (S, P, N),photons,pH, redoxpotential,thermal-, mineral- , seawater,dynamical photocatalitical bioreactors, instrumentation, automatisation, remote controlharmonized complex technology
OUR TECHNOLOGY
MAIN TECHNOLOGICAL PARAMETERS
The average bioconversion rate : 1 ton of CO2 generates 0,755 ton microalgae biomass and 0,473 ton bio-oxygenA 100 m3 DPHCBR daily generates (depending of algae strain properties)
1 500- 4 500 kg algae biomass or specifical 15- 45 kg/m3/d The biodiesel extractable from 1 500 kg algae is 875 liter, which is enough to travel 17 500 km way by carA 100 m3 DPHCBR produces daily 6.38 kg of bio-hydrogen, equivalent of 734 MJ (204 kWh) green energyA 100 m3 DPHCBR produces daily 4 500 kg gasifiable energy algae 1 350 kWh of equivalent energy, the specific value is 13,5 kWh/d From 1 500 kg algae can be extracted 825 kg of Ώ- 3 fatty-acid, the daily requirement of 1 adult is : 1.15 g/d1 ton of microalgae biomass contains 750-900 kg of organical matters with 300 kW bioenergetical potencialHeating value of 1 ton algae: 30- 35 GJ or 8,33 – 9,72 MWhMax. utilisable energy (cogen, trigen): 7,50-8,75 MWh/ton algae, from which electric: 3 -3,5 MWh
The traditional technologies doesn't ensure the intensive growth of biomass Weight losses by photoinhibitionLow intensity compared to fast doubling time of strains Low specific growth and effectiveness
Algaeoilextractio
n
Biofuelproducti
on
Biofuel
CO2
emissioner
Algaeproducti
on
Photocatalitical energy
Algae energetical
lifecycle
PROBLEMS OF THE USED TECHNOLOGIES FOR ALGAE PRODUCTION
Climate and environment protection functions:CO2- and other GHG bioconversion, real zero carbon emission and O2 output – carbon quotas can be sold, valuable bioproducts fabrication Zero carbon emission of waste-fieldsReduce of the salt content of thermal-, and seawater with use of halophil micro-organisms Intensification of waste water cleaning Nitrogen reduce of the fermentations fluid of the biogas plants, odour reducing/prevention Disposal of harmful wastes Elimination of radioactive pollutionRegeneration of polluted soils (heavy metals, biological degradable pollutions)Propagation of micro-organisms for soil- and pest control for seed-corn treatment
Biorefinery utilizationBiofuel diversificationBiochemicalsBiocharbohydtratesBioresins
Bioenergetical utilization: Bioenergy production simultaneous with climate-protection processes, the system produces energy- and energy sources The increase of the energetical effectiveness of the biogas plantProduction of biofuels Hydrothermal gasification Combined processes: trigen energy Biofuel production
THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.
Climate-, environment-, and healthprotecting, bioenergetical, biotechnological and biorefinery multifactory complexOur multifunctional climate-, environment-, healthprotecting,
bioenergetical, biotechnological and biorefinery system is based on the fast, efficient growth of microorganisms.
Biotechnological- health protectional utilization:Production of C5, C6 sugar with versatile utilization
Animal feed, protected protein- and fat production
Products with iodin content in case of nuclear radiation
Propagation of tribe-yeasts
Pharmaceutical groundmaterials, fine-biochemicals, vegetal stem-cells from archeas, medicinal fungus, herbs cells
Balneotherapy, wellness products
Complex utilization of carbon-dioxide stations for high-end biotechnological development
Synthesis-gas-production, biomaterials, biopolymers, bio building blocks, bioresins
THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.BASIC FEATURES
Inputs:Renwable energy sources: wind energy, photovoltaical energy CSS gases
CO2-sources: power plants, bioenergetical plants
Greenhouse gasesWastewater from several facilitiesStrains, species suitable composition, high purity water (thermal, mineral, food industry wastewater)Specific growth mediumsBiohydrogenInternal wastewaterFermentable organical waste, fermentable household-, restaurants-, hotels-, hospital wastesCrop production wastes, food and feed industry wastes, slaughterhouse fermentable wastes, fish processing fermentable wastesWastewater treatment sludgesSlurry, liquid manure
Pocesses:Water splittingMethanisation
CO2 purifying
GHG bioconversionMicroorganism growth by photobiocatalitical and heterotrophismBy- products separationMicrophytobiomass production and bioconversionEnzymatical extraction Biological methanogenesisTorrefactionEstherificationBiofermentationHydro-pyrolysisDark fermentationTrigenerationDewatering, Drying, PulverisationPacking
THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.
THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.Outputs:
Microalgae, micro-organisms, yeasts, fungusMedicinal, aromatical plant cellsBiofluid, biochar and bioresin Bioenergy and biofuelMicrophytobiomassArchae, stem cells Plant cell increments SCE products : pharmaceuticals, biochemicals, aromas, wellness ingredients, phytopygments Electricity, heat, cooling energy,steamBiodiesel, bioethanol, biorefinery productsCarbon quota productionEnzymes Algaeoils Waste, wastewater bioremediation excipients Nutraceuticals for human and animal nutrition Biofertilizer Pesticides Biofluids Biochar, bioresins, biopolimers
The product-scale is broadable, the share between categories is variable in according to the market needs!
The archae upgrade the biomethane production up to 30% and mitigate the sensibility of medium to variation of temperature, salinity and toxicityNatural and modified archaeal enzymes present huge possibilities for industrial applicationsMany archaeal enzymes involved in carbohydrate metabolism - special interest to the industrial biotechnology sector. The starch processing industry can profit from the exploitation of thermostable enzymes. Another promising application of hyperthermophilic archaeal enzymes is in trehalose production. Several other polymer-degrading enzymes isolated from archaea could play important roles in the chemical, pharmaceutical, paper, pulp or waste treatment industries. (xylanases and cellulases)Some archaeal metabolites have potential industrial applications.
(proteins, osmotically active substances, exopolysaccharides and special lipids )
Archaeal lipids have been proposed as monomers for bioelectronics
ARCHAEAL ENZYMES OF BIOTECHNOLOGICAL INTEREST
THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.
Ready-to-use, optimised and remote-controlable systemEffective, economical, industrial-sized bioenergy production by pollution and waste conversionOur system has 15-20-time higher effectiveness than the pipeline system, it’s demand on space is 40-60-fold smaller.Significantly lower service and operationing costsSeveral products, product lines, possibility to change/enlarge, sustainable developmentReal zero or negative carbon emission with the conversion of climate gases, no CO2 emission, oxygen production! Oxford Academy/GB&NI Patent Office Reg. No.:#2401351EU Comission – Sustainable Energy Europe Official Partner Certificate (reg. Nr.: EC-EACI- EEN 12 HU 50S2 3NVI)
INNOVATIVE ASPECTS, ADVANTAGES
THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.
Intensification of biomethanisation process of anaerobical digestion- microalgae and archae contribution up to 30% incresing of process yieldHigh integration of biotechnological, environment and climate protection processesVery high efficiency in pollution control of waste-water : archae and microalgae for increasing of biological treatment efficiencyCO2 / GHG – atmospheric pollutants and extreme climate phenomena producing gases - bioconversion to valuable energetical and biotechnological productsWaste to energy with anaerobical intensified digestersPyrolysis reactors for non-biodegradable organical wastes, biorefinery capacities for diversification of biofuelsContribution to soil bioremediation , biodiversity conservation by high quality biofertilizers
IMPACTS
Parameter U/M Value
COD mg/l 350
Total N mg/l 98
Total P mg/l >75
NH4-N mg/l 27,6
NO3-N mg/l 9,3
S2- mg/l 0,13
TH °d 21,6
Ca mg/l 152
Mg mg/l <20
K mg/l 142,19
Fe mg/l 0,59
Mn mg/l 0
Zn mg/l 0,45
SiO2 mg/l 7 Si:3,26
CO2 mg/l 740
TOX % 44
TSS g/l 13,2
TDM g/l 14,0
CST s/s 3,9/29,9
DYNAMICAL PHOTOBIOCATALITICAL REACTOR TESTSSLYCP53 MICROALGAE
Energy production and climate protection(zero carbon technology)
• biofuel, biogas, electric-, heat- and cooling
energy
• biofertilizer – drought damage moderating
effect
I5,4
million EUR
TOMC2,3 million
EUR/annum
Profit10,7
million EUR/annu
m
ROI1,5-2year
ECONOMY
Energy production and climate protection
Connection to a power plant with 600.000 t CO2/year climate gas emission and 240 MW
capacity
• electric energy (+ 110 MW)
• biofuel production • marketable CO2- quote
I71,4 million
EUR
TOMC8,9 million
EUR/annum
Profit46,42
million EUR/annu
m
ROI1,5-2year
CASE STUDY-POWER PLANTS
Upgrading of biogas plants – ZERO CARBON EMISSIONBiogas plant (WWTP, stock-farm)
for example: 2 MWel capacity biogas plant
• energetical intensification, 100 % biomethan increment, zero carbon emission electrical-, heating- and cooling energy
• biofuel, biogas• intensification of wastewater treatment with decreasing of
the operation costs • High quality biofertilizer as by-product – dought damage
moderating effect
I6,1
million EUR
TOMC2,5 millionEUR/annum
Profit12,5
million EUR/annu
m
ROI1,5-2year
CASE STUDY-BIOGAS PLANTS
Adaptability to specific needs of Southern Europe, EU, Asia, America and worldwideThe implementations represent high social impacts for improving the quality of environment, protection of health, reducing the extreme climate phenomena, production of high amount of renewable energies.The economical efficiency is very high comparable to traditional processes by decreasing of reactor capacities, investment and operational costs, valuable bioenergetical and biotechnological products, high amount of tradable CO2
The concrete technico-economical parameters will be determined by feasibility studies Boundless perspectives by introducing in industrial use of archae, combination of processes with other microorganisms, development of technical contentsThe use of this complex ensure the biotechnology and bioenergy based sustainable developmentResearch and development activity mobilization Education of the technology – development of the technology, high level, international, PhD
PERSPECTIVES
The bioindustrial integrated complexes represent a very high opportunity for South -Eastern Europe:
Illimitable opportunities, maximalised use of resources (energetics, health-, climate-, environment-, soil-, plant protection, food industry, aggriculture, industry).Effective CO2 separation and useCarbon-quote, ZERO pollution emissionAlgae-biofuel, solution for the substitution of fossil fuelsBiotechnological production with high added-value Utilisation of organic waste for bioenergetical and other use.Capital multiplication, improvement of economical indicators. 100% usable bio by-productsSupport of aggriculture, food-safetyAdaptation to the local circumstancesStrenghtening the economy – international adaptation opportunity to any countries technology transfer, marketing opportunities
SUMMARY
SUSTAINABLE DEVELOPMENT
BIOENERGETICAL-, BIOTECHNOLOGICAL-, CLIMATE-, ENVIRONMENT- AND HEALTH-
PROTECTING SYSTEMMICROORGANISMS – MACRO
POSSIBILITIESTOP TECHNOLOGY OF THE 21TH CENTURY