Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Assembly Technology I 4.0
1
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
Interactive communication platform for manufacturing industry
2
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
Past Present
3
Internal | 25.03.2015 | DC-IA/EFP2.- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Manuelle Produktionssysteme
History
1900 Ergonomie
1950 MTM
2000 LEAN
2014 Connected
4
Internal | 25.03.2015 | DC-IA/EFP2.- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Industrie 4.0 Award | Practice: Assembly Line from Bosch Rexroth
Industry 4.0 – connected assembly lineDigital connection between operator, product and work stationIntegration in virtual world of order planning and production control
Order planning
ActiveCockpitWork station
Product Operator
Production control
5
Efficient moderation and discussion of the process conditions, Key data and quality data through aggregated data.
High data maintenance effort High need for space Restricted support for interactive
solution rounds
Connected with MES, ERP, DB Paperless communication Moderation-, escalation-, whiteboard-
functions Open system via app-platform
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
6
Previous Solution I4.0 Solution
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
The new solution Collects, filters and visualizes data
Shows Key data live - stationary andmobile
Supports standardized improvementprocesses
Enables interactivity and efficiencythrough whiteboard-, escalation-, moderation-functions
Future-proof through app-platform
7
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
Benefits
Interactive information andcommunication platform for theshopfloor
Creates transparency andconsistency of relevant productiondata
Enables efficient, targetedproblem solution at deviations
8
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Technical Architecture
UI ManagementUI-Bedienstruktur, Setup, aggregierte Daten
Interaction withany files
Business logicProcess engine
DB
User interface (UI) and UI-managementHTML5, apps, widgets
UI managementUI handling structure, setup, aggregated data UI-server
Customer back-end systems
65`` UHD-touch screen 54`` HD-touch screen 9,7`` tablet 4,7`` smartphone
Files Machine level Customer database ERP / MESExternal apps
9
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Function Overview
Basispackage
Configurable presentation ofdata sheets in widgetsActiveCockpit driver for thegeneration of data sheets andallocation of the widgetsAdvertising pillar mode forgeneral informationWhiteboard function withannotation functions and notesResponsive Design for boardand tablet user interfaceEmail function for directdispatch of minutes
Set up own views, e.g. „myfavorites“User administration forauthorisation conceptSupport moderation roundsthrough agendaDirect editing of source filepossibleInteraction between tablet andboard via wipe functionIntegration of applications(apps) of third-party suppliersLicence management
Optional
Module integration for theconnection of any externalsystemsCommunication module forvideo conferences (e.g. Skype)
Planning and control functionsof production sequences
Configurable chart widget forthe presentation of data in therequested graphic
10
Internal | 25.03.2015 | DC-IA/EFP2.- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Functions
Advertising pillar e-Board
Connected to Office
Fast update
Exposable
11
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Functions
Morning round: overview Moderation widget
Live data
Connected with Office, MES, ERP
Compliance of the lean standards
Interactivity
12
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Functions
Morning round: detail view History
Notes
Minutes
Manual inscription
Whiteboard
Escalation
13
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Functions
Intuitive navigation
Easy and fast
Filter by subjects
Share views
Set up views
14
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Functions
Administrator interface
15
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Functions
Notes, whiteboard funktionality Teamwork
Annotation function
Minutes
Emailing
Escalation
16
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Funktionalitäten
App platform Open system
Integration of web applications
Future-proof
17
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit - Functions
Local
Board - tablet communication
Smartphone app
Mobility
18
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit - Functions
Widget Widget library
Expandable
Connected with ERP, MES, DB
Interactive
19
Time saving with ActiveCockpit: 30 minutes/day
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Profitability
Informationsbedarf/ Tag Quelle Aufwand
Workshop minutes MES 3 min
Order tracking Drive 2 min
Line output Drive 2 min
Stock overview Drive 2 min
FeKo ERP 5 min
Error detection MES 3 min
OEE MES 3 min
Productivity Drive 2 min
TV MES 3 min
Personnel BoTime 5 min
...OutlookQLR NTFuP
15 min
∏ ~ 45 Min
20
7:00 o’clock 7:30 o’clock 7:45 o’clock
7:00 o’clock 7:15 o’clock
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit – Customer´s Benefits
Efficient decisions are made at the shopfloor basedon actual and consistent Key data
Eliminate time and error waste through theconnection to any back-end
Customized web applications can be easilyintegrated as widgets
Communication and information tool for all employee levels, which serves for a structuredand documented discussion
Fast activation due to an intuitive web application
reduced need for space
21
Internal | 25.03.2015 | DC-IA/EFP2 ,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
user Photos
22
Internal | 25.03.2015 | DC-IA/EFP2 ,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
user Photos
23
Internal | 25.03.2015 | DC-IA/EFP2,- SPL41 | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
ActiveCockpit
Thank you for your attention
24