AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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LOTOLOCK-OUT / TAG-OUT
29 Code of Federal Regulation 1910.147
“The Control of Hazardous Energy”as An Isolation Control Measure
to Save Lives
Mr. Dan AbramiCNSTR 117 - OSHASJCC - FALL 2016
Jacqueline ChauDaniel Gonzalez
Adrian Keeley
[29 CFR 1910.147]
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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LOTO as Regulation Naming goes ...HOW OSHA SAFETY STANDARD LOTO IS KNOWN as
1. An Acronym: Lock-Out Tag-Out = LOTO 2. An Everyday Jargon: LockOut & TagOut 3. A Coded Federal Labor Law: 29 Code of Federal Regulation 1910.147 4. A Better Known Official Federal Labor Law: “The Control of Hazardous Energy”
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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Presentation Objectives1.Understand the OSHA Safety Standard Lock-Out & Tag-Out (LOTO), also known as the 29 CFR 1910.147 - “The Control of Hazardous Energy” in the General Industry by utilizing Lock-Out & Tag-Out Procedure as specified in the Departmental Energy Control Program(ECP) to isolate Hazardous Energy at its Energy Isolation Point to ensure Zero Energy State (ZES) BEFORE performing Maintenance work on or around machineries.• Understand how OSHA Safety Standard LOTO applies to other Industries such as the Power & Utility Industry as specified in the 29 CFR 1910.269, and the Electrical Maintenance Industry as specified in the 29 CFR 1910.333.• Understand the Main Causes behind the becoming of the OSHA Safety Standard LOTO as the Isolation Control Measure through the effective use of Lock-Out & Tag-Out Devices to save worker’s live.
[29 CFR 1910.147]
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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Presentation OutlineTHE CONTROL OF HAZARDOUS ENERGY using LOCKOUT & TAGOUT (LOTO)
• An introduction to “the Control of Hazardous Energy” in the General Industry by using Lockout & Tagout (LOTO) as an Isolation Control Measure in perspective to the causes surrounding the making & issuing of the LOTO Regulation, by looking at OSHA’s Fatal 5 Violations and the Hierarchy of Hazard Controls.• A brief introduction to relevant OSHA Safety Standards Lockout & Tagout in other Servicing Maintenance Industries, such as: - Power & Utility [29 CFR 1910.269] - Electrical System [29 CFR 1910.333] - Hydraulic System [] - Pneumatic System [] - Construction [] - Chemical [] - Gas & Oil []
[29 CFR 1910.147]
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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Purpose of Lock-Out & Tag-Out 1. To prevent the unexpected start-up or the release of Residual Energy. 2. To reduce the number of Fatalities and Injuries per OSHA LOTO Fatal 5. 3. To establish an Energy Control Program (ECP) and Lock-Out & Tag-Out (LOTO) Procedures for “The Controll of Hazardous Energy”.
[29 CFR 1910.147]
OSHA Fatal 5
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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LOTO within Respect ofthe Hierarchy of Controls
4. Isolation Control(separate the Hazard timely as needed)
1. Protective Personal Equipment (PPE) Control(provide Uniform, Gloves, Goggles, Wristband, Footwear, etc.)
2. Administrative Control(install Warning Signs, rotate Shifts, etc.)
3. Engineering Control(redesign mechanical components, e.g. sawguard)
5. Substitution Control(replace with Safer Alternatives)
6. Elimination
Control(remove completely)
4. Isolation Control(separate the Hazard timely as needed)
Consider the Hierarchy of Hazard Controls from the Bottom up as Measurement in Controlling Hazardous Energy.
Do not choose a
Control Method simply
because it is easy & fast to
implement.
[29 CFR 1910.147]
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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LOTO as an Isolation Control Measure to Save Costs
The Goal of the Lock-Out & Tag-Out (LOTO) Procedure is to obtain the Zero Energy State (ZES) of Machineries or Equipments to be serviced on. Its Success translates to Zero Accident; that in turn translates to Zero Cost -- at the least. 000
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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[29 CFR 1910.147]OSHA’s LOTO Fatal 5 *
MAIN CAUSES BEHIND OSHA SAFETY STANDARD LOTO BECAMEA FEDERAL LABOR LAW
1. 80% Failure to turn off an operating equipment 2. 10% Accidental restart of machinery by others 3. 5% Failure to also disconnect from power source, not just from an ON/OFF switch 4. 5% Failure to drain device’s or capacitor’s Residual Energy 5. 1% Failure to clear work areas before restarting machine * OSHA’s LOTO Fatal 5 are preventable with LockOut & TagOut
Procedure
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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Hazardous Energy Sourcesmust be Lock-Out & Tag-out
Many Energy Sources can be turned off.Be certain to wait for the complete draining of the Residual Energy
before begin your servicing maintenance work.
To Identify Energy Sources: 1. Consider ALL Energy Sources 2. Identify Energy Type & Magnitude 3. Remember to include ALL Form of Energy (Residual/Potential/Kinetic) 4. When in doubt, verify!
[29 CFR 1910.147]
OSHA Fatal 5
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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OSHA - 29 CFR 1910.147“THE CONTROL OF HAZARDOUS ENERGY”
(also known as LockOut TagOut or LOTO)(a) “... covers the servicing and maintenance of
machines and equipment in which the unexpected start-up or the release of stored energy could cause
injury to employees.”
[29 CFR 1910.147]
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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LOTO Practice withinthe Power & Utility Industry
as specified in OSHA - 29 CFR 1910.269ELECTRIC POWER GENERATION, TRANSMISSION,
AND DISTRIBUTION
(d) “... applies to the use of LOTO Procedures for the control of energy sources in the installations of electric power generation, including related equipment
for communication or metering.”
(m) “... applies to the de-energizing of transmission and distribution lines & equipment.”
[29 CFR 1910.269]
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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LOTO Practice withinthe Electrical Maintenance Industry
as specified in OSHA - 29 CFR 1910.333 SELECTION & USE OF
ELECTRICAL-SAFETY WORK-PRACTICES(b) (2) "Lockout and Tagging." While any employee is exposed to contact with parts of fixed electric equipment or circuits which have been deenergized, the
circuits energizing the parts shall be locked out or tagged or both in accordance with the requirements of this paragraph. The requirements shall be followed in the order in which they are presented (i.e., paragraph (b)(2)(i)
first, then paragraph (b)(2)(ii), etc.).Note 1: As used in this section, fixed equipment refers to equipment fastened
in place or connected by permanent wiring methods.Note 2: Lockout and tagging procedures that comply with paragraphs (c)
through (f) of 1910.147 will also be deemed to comply with paragraph (b)(2) of this section provided that:
[1] The procedures address the electrical safety hazards covered by this Subpart; and
[2] The procedures also incorporate the requirements of paragraphs (b)(2)(iii)(D) and (b)(2)(iv)(B) of this section.
[29 CFR 1910.333]
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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Affected LOTO Personnel 1. “Affected Employees” are those whose job requires the use of machinery or equipment that are being under locked out & tagged out during machine maintenance shutdown. 2. “Authorized Employees” are those who are trained and qualified to conduct LockOut & TagOut (LOTO) Procedure on machinery or equipment to be serviced during a machine maintenance shutdown. 3. “Other Employees” are those who work in the area of the locked out & tagged out machineries. 4. “Contractors” must follow on-site Lock-Out & Tag-Out Procedure.
[29 CFR 1910.147]
ALWAYS FOLLOW LOCKOUT TAGOUTLOCKOUT TAGOUT SAVES LIVES !ALWAYS FOLLOW LOCKOUT TAGOUT
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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Employer’s Responsibilities
[29 CFR 1910.147]
Before LOTO Shutdown 1. Ensure employee awareness of LockOut & TagOut Procedure as specified in the Energy Control Program (ECP). 2. Review Energy Control Program (ECP) effectiveness periodically. 3. Document and audit LockOut & TagOut Procedure for each & every machinery or equipment that is required Hazardous Energy Control. 4. Provide appropriate levels of LOTO training.
During LOTO Shutdown 1. Ensure the safety of the de-energization of machine or equipment during servicing maintenance shutdown. 2. Administer appropriate discipline for any OSHA violations. After LOTO Shutdown 1. Ensure the safety of the re-energization of machine or equipment after servicing maintenance shutdown. 2. Administer appropriate discipline for any OSHA violations.
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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Authorized Employee’s Responsibilities During LOTO Shutdown 1. Notify Affected Employees of the Machinery Maintenance Shutdown. 2. Identify and locate machinery or equipment with potential Hazardous Energy Sources that are required of Lock-Out & Tag-Out. 3. Perform shutdown of energized machine or equipment. 4. Perform lockout & tagout at each & every required Energy Isolation Point. 5. Ensure the safety of the de-energization of machine or equipment during servicing maintenance shutdown by releasing ALL Residual Energy. 6. Ensure the safety of the de-energization of machine or equipment during servicing maintenance shutdown by testing the effectiveness of the de-energization. 7. Perform servicing maintenance on de-energized machine or equipment. 8. Clean up and inspect Work Area. 9. Clear personnel from start-up area and notify Affected Employees of Start-Up.10. Remove Lock-Out & Tag-Out Devices and re-energize machine or equipment.11. Notify Affected Employees of the completion of the Start-Up.
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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Affected Employee’s Responsibilities
After LOTO Shutdown 1. Leave ALL LockOut & TagOut Devices in place. 2. Await for instructions before operating machine or equipment. 3. Verify machine or equipment is safe to operate following a LockOut & TagOut Shutdown. 4. Follow ALL OSHA Safety Standards while operating machine or equipment. 5. Notify Management when machine or equipment needs service or repair. 6. Attend ALL OSHA Safety Standards Meeting including LockOut & TagOut Training and Meeting.
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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Lock-Out/Tag-Out ProcedureA Guideline To A LOTO Procedure
[29 CFR 1910.147]
STEP 1Identify Energy
Sources
STEP 2Notify Othersof Shutdown
STEP 3ShutdownEquipment
STEP 4Isolate
Equipment
STEP 5Perform LockOut
& TagOut
STEP 6Release ALL
Residual Energy
STEP 7Verify Isolationof Equipment
STEP 8Perform Servicing
Maintenance
STEP 9Release from
LOTO & Startup
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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LOTO Devices - Locks & TagsLock-Out in Conjunction with Tag-Out is the
Preferred Method for Effective Hazardous Energy
Control by attaching BOTH Lock & Tag to each &
every Isolation Control Point.
Locks MUST be standardized and ONLY used
for Lock-Out & Tag-Out.
Tags MUST include signature of Tag Holder
and Date of Application.
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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LOTO Kits & LOTO Stationsfor Group LOTO
1. Group Lock-Out device are used when MORE THAN ONE Authorized Employees doing maintenance or repair on the SAME equipment or machinery. 2. Machinery or equipment CANNOT be started up UNTIL ALL Locks are removed. 3. Each Authorized Employee places and removes his/her OWN lock.
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AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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[29 CFR 1910.147]LOTO Safety Posters
FOLLOW LOTO PROCEDURE
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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LOTO Safety Cartoonson Employee’s Responsibilities
LOTO Safety Meetings are important. Attending all & following LOTO Safety Procedure to ensure a safe workplace.
Following all LOTO Safety Procedure such as identify & locate all Energy Sources & their Isolation Points as specified in the Energy Control Program.
[29 CFR 1910.147]
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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LOTO Terminologies 1. Affected Personel ABC 2. CFR Code of Federal Regulation meaning “It’s the Law!” 3. ECP Energy Control Program 4. Energy Isolation Point ABC 5. Energy Source ABC 6. Hazardous Energy ABC 7. LOTO Lock-Out & Tag-Out 8. Residual Energy The last of the Kinetic Energy 9. Title 29 Labor Code of Federal Regulation meaning “It’s a Labor Law!”10. ZES Zero Energy State
[29 CFR 1910.147]
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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LOTO Training Videos
https://www.youtube.com/watch?v=dX6K4jRBRe0
Published on Apr 19, 2014
A Panduit 15-min
Throughout LOTO Safety
Training on “The Control
of Hazardous Energy”
Regulation.[29 CFR 1910.147]
https://www.youtube.com/watch?v=G2ERlrWAmAE
Published on Mar 18, 2014
A Gentle Reminder to
perform a PROPER Group
LockOut & TagOut to
prevent Accidents.
[29 CFR 1910.147]
https://www.youtube.com/watch?v=3xH-
yLkMcYU
Published on Aug 2, 2010
OSHA Lockout Tagout requirements are covered in “The Control of Hazardous Energy” Standard as specified in the 29 CFR 1910.147.The video covers proper Lockout and Tagout Procedures and written Lockout Tagout Program Components and Requirements.
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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Group LOTO - INCORRECT vs CORRECTINCORRECT CORRECT
In the video, IMPROPER PROPER LockOut LockOut & TagOut would & TagOut should have result in Accidents. ALL Authorized Employees’ Locks & Tags on ALL serviced equipments.
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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LOTO Quiz - “Pass” or “No Pass” Q 1. Is Lock-Out & Tag-Out a regulation? A 1. Yes, it is an OSHA Safety Standards and it is a Federal Labor Law, known as 29 CFR 1910.147.
Q 2. What are the OSHA Violations
relevant to the issuing of “The
Control of Hazardous Energy” and
its better-known combo OSHA given name? A 2. What is the OSHA Fatal 5.
Q 3. What is the type of Control
Measure applied to LockOut & TagOut? And at which level? A 3. In the Hierarchy of Controls, LockOut & TagOut is at level 4 as an Isolation Control Measure, after PPE, Administrative, and Engineering Control Measure.
OSHA Fatal 5
LOCKOUT TAGOUT IT’S THE
LAW !
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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LOTO’s References 1. 29 CFR 1910.147 - LOTO’s an OSHA Safety Standard https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_id=9804&p_table=STANDARDS
2. OSHA Study Guide on LOTO Energy Control Program http://www.oshatrain.org/courses/studyguides/710studyguide.pdf
3. OSHA Fact Sheet on Lock-Out & Tag-Out (LOTO) https://www.osha.gov/OshDoc/data_General_Facts/factsheet-lockout-tagout.pdf
4. OSHA Training Tutorial on LOTO https://www.osha.gov/dts/osta/lototraining/tutorial/tu-overvw.html
5. Office of Environmental Health & Safety University of Arkansas - Lock It Out / Tag It Out
http://ehs.uark.edu/PwrPt/LockOutTagOut.pdf
6. EHS Training on Lock-Out Tag-Out Authorized http://ehs.gs-inc.com/ehsv2/loto/T1/En/html/
7. The Control of Hazarduos Energy (LOTO) Slide http://www.slideshare.net/uncehs/the-control-of-hazardous-energy-lockout-tagout
8. An 8-Steps Training Tutorial to A Proper LOTO Slide http://www.slideshare.net/MikeWilson20/8-stepstoensureproperlockouttagout
9. LOTO - An Authorized Employee Training Slide http://www.slideshare.net/Tiwaricm/loto-training?next_slideshow=1
10. KRM’s Introduction to LOTO & LOTO Products http://www.krmcorporation.com/images/download/ KRMLOTO_LOCKOUTTAGOUT_Presentation_krm_Corporation_manufacturer_supplier.pdf
[29 CFR 1910.147]
AN OSHA STANDARD PRESENTATION TO HELP YOU IMPROVE LOCKOUT/TAGOUT PROCEDURESDA NGER
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Trainee SignatureJacqueline Chaudate of completion
10/10/2016with the score of
100%
Trainee SignatureJacqueline Chaudate of completion
10/10/2016with the score of
100%
LOTO COMPLETION CERTIFICATE
Certification of Training
LOCKOUT/TAGOUT29 CFR 1910.147
Trainee SignatureJacqueline Chaudate of completion
10/10/2016with the score of
100%
Authorized SignaturesAdrian KeeleySJCC OSHA Training
Dan Gonzalez
Occupational Safety & Health Administrator
General Industry Training
This document certifies that the individual below completedthe 1-hour OSHA Safety Standard Lock-Out & Tag-Out Training
Course.presents toJacqueline Chau