YIELD LINES: Advanced Wet Processing
Conveyorized horizontal and vertical Precision Machinery in
� Printed Circuit Boards, Multilayers, Flexible Circuits etc.
� Precision Metal Forming, Chemical Milling, Electroforming etc.
� PhotoVoltaic, Thin Film, Wafering, Semiconductor etc.
Extravagating Limitations for Ultra Fine Line Structures
� Leading Edge Precision and basic, robust Design.
� High Definition, High Impact, HF-Pulse Spraying Systems
� Highly sophisticated Wet Processing Techniques
Yield Line General
� Processes subtractive and additive
� Thin Flexibles 17 µm (½ Mil) and under
� Large Multilayers (Backplanes) 5 mm (0.5”) thick
� > 60 Layers and sizes > 600 x 1000 mm
� Flex- Rigid combinations (connections)
� BOOKBINDERS Flex-Rigid Multilayers
Printed Circuit Boards
� Processes are both: subtractive and additive
� The variety of materials is high and different the processes.
� Base material can be a sheet or Foil, Dielectric or Metal.
� In- Line Sheet by Sheet processing is State of the Art.
� Reel to Reel processing is also possible.
Precision Metal Forming
� Special Conveyors for Wafer processing, extremely precise and smooth
� Processing double and one- sided. Surface “touchfree”
� PV- lines with a capacity of 4 – 8.000 Wafers/h running 5 to 10 lanes
� PV- Thin Film Flexibles processed reel to reel.
� Thin Film on Glass special cleaning machines with brushes.
� All machines are typically Clean Room class 1000 and higher.
PhotoVoltaic
Matusewicz Budowa Maszyn s.j. | www.matusewicz.pl | [email protected]
Our Spectrum for Wet Processing Systems PCB includes:
� Cleaning Systems (chemical and mechanical)
� Developing Systems (Dry Film, Liquid Film, LDI and Soldermask)
� Etching Systems (alkaline, acidic, ferric also with Recycling)
� Stripping Systems (Dry film, Liquid Film, Ink, Tin, Tinlead)
� Oxidation ans alternatives (black and brown oxide, alternatives for all chemicals)
� Desmear Systems
� PTH Systems (Processes: electroless Cu, Polymere, Graphite, Palladium)
� Final Surface Finishing (OSP, chem. Tin, chem. Silver)
� Special Processing according to customers request
Yield Line Processes
Matusewicz Budowa Maszyn s.j. | www.matusewicz.pl | [email protected]
Individual Process planning by engineering team with long experience in PCB, PMF
and PV business
Yield Line General
Example:
Elgoline order - PTH system - Shadow process Single step
Matusewicz Budowa Maszyn s.j. | www.matusewicz.pl | [email protected]
YieldLine Highlights:
Top and Bottom Module separated
Advantages:
• Machine buildable modular or as
segments
• Volumes can be easily changed to
process needs
• Rinse for access possible in top
module
• 2 tank solution possible
• Reduced problems by thermic
movement
• reduction of chemistry consumption
by reduced extraction of fumes out
of tank
• Easy process enlongation without
changing tank volume
Yield Line General
Matusewicz Budowa Maszyn s.j. | www.matusewicz.pl | [email protected]
YieldLine Highlights:
Extention Zone for each Module
Yield Line General
Matusewicz Budowa Maszyn s.j. | www.matusewicz.pl | [email protected]
YieldLine Highlights:
Double Side Conveyor Drive
Yield Line General
• Slim spay angle (15°) for fine resolution
• Medium pressure (2 bar - 29 psi)
• High flow rate (2 l/min - 1/2 gallon/min)
• Integrated flow guides
• Uniform flow across surface
• Staggered spray nozzle configuration
• Provides uniform and reproducible fine line
structures
• Inline quick release mesh filters with safety
switch
• Nozzles aligned to spray in conveyor gap
High Definition Spray
High Impact Spray SystemStandard Spray System
no puddling effect → uniform stucturing
standard nozzles → puddling effect
High Definition Spray
Power Wash-System
� Power Wash-spray system installed instead of standard nozzle system� Optimized process results on panel surface and inside holes by higher number of
nozzles with reduced spray angle� Reduced distance between nozzle outlet and product for higher spray impact on
product� Nozzle tubes with setup top to bottom, aligned to spray in conveyor gap, for
better hole cleaning effect
� Nozzle tubes equipped with Impulse-spray system instead of standard nozzle system
� Optimized process results on panel surface and inside holes by high efficient Impulse-spray nozzles
� Nozzle tubes with setup top to bottom, aligned to spray in conveyor gap, for better hole cleaning effect
Impuls Spray Technology
Thank You.
Matusewicz Budowa Maszyn s.j. | www.matusewicz.pl | [email protected]
Oxidation Machine IL 25 µm
Installation on Site
Front View
Thank You.
Matusewicz Budowa Maszyn s.j. | www.matusewicz.pl | [email protected]
Oxidation Machine IL 25 µm
Installation on Site
Rear View
Thank You.
Matusewicz Budowa Maszyn s.j. | www.matusewicz.pl | [email protected]
Electrical Installation
Electrics installed decentralin easy accessible boxeson rear side
Matusewicz Budowa Maszyn s.j. | www.matusewicz.pl | [email protected]
PLC control CTP
PLC - Control Version PLC-CTP
Programmable logic controller with 10” Colour Touch Panel for operation and display of machine functions:� selection of aggregates� start and stop of the line by
function keys� display and regulation of each
other existing analogue parameter with min./ max. limit control
� display of each malfunction of the line in clear text
� stand-by-system for automatic economy stop in production break times� programmable timer for heaters � operator panel installed in console at input or output of the machine
Matusewicz Budowa Maszyn s.j. | www.matusewicz.pl | [email protected]
PLC control CPC
� display of each malfunction in clear text� stand-by-system for automatic economy stop in production break times� programmable timer for heaters � 99 storable programs for different processing steps � software for graphic visualisation SPC-data on screen
PLC - Control Version PLC-CPC
Programmable logic controller SIMATIC with operation and display on PC according to following specification:� selection of aggregates, start and stop of
the line� setting, control and display of each existing
analogue parameter with min./ max. limit control via PC, in connection to PLC
� limits settable on PC� visualisation on PC� line graphic for fast line operation and
localisation of malfunctions screen
Matusewicz Budowa Maszyn s.j. | www.matusewicz.pl | [email protected]
Option:
Dosing containers for accuratedosing and optical function control, visible on front side
Option: Dosing Installation
Option:
Dosing Cabinet with leakagecontrol for protection ofproduction area against chemistryand fumes
Matusewicz Budowa Maszyn s.j. | www.matusewicz.pl | [email protected]
Option: Cooling Aggregate
Option:
We are able to supply together with themachine also a cooling aggregate forcooling down process solution
Order no. Final Customer Country Town Base Process Process Detail Product Delivery
7033 ElectroOptic USA Alpharetta, GA Etch Etcher FeCl3 CM 2011
7058 Alion USA Richmond, CA Develop Dry Film Solar TF 2011
7058 Alion USA Richmond, CA Clean Solar TF 2011
7178 Aselsan TR Istanbul Clean MEC Etch PCB 2012
7178 Aselsan TR Istanbul Clean MEC Etch PCB 2012
7250 Infineon D Regensburg Oxidation MacDermid Multibond Semiconductors 2012
7253 MOS D Neuweiler Clean MEC Etch PCB 2011
8034 Beta Board D Aarbergen Clean MEC Etch PCB 2012
8035 Eldos PL Wroclaw Etch alkaline Replenisher PCB 2012
8038 MB Wafertec CH Thun Clean Ultrasonic Clean Wafer Solar Wafer 2012
8041 Optiprint CH Berneck Oxidation MEC V-Bond PCB 2012
8060 Wink D Neuhaus Etch Etcher FeCl3 CM 2012
8077 Würth Electronic D Niedernhall Recycling Sigma alkaline PCB 2012
8202 Elgoline SLO Cerknica PTH OMG Shadow PCB 2013
References