Download pdf - 3 Moving Blade Gang Rip Saw - James L. Taylor€¦ · Max Saw Blade diameter 14 inches/355mm Min Saw Blade diameter 12 inches/305mm Saw Blade bore (Moving Saw Blade) 3.543 inches/90mm

130 Salt Point TurnpikePoughkeepsie, NY 12603

Tel: (845)-452-3780Fax: (845)-452-0764

Email: [email protected]: http://www.cameronautomation.com

Model - #413B-M1 SN -

3 Moving Blade Gang Rip Saw

Table of Contents

INTRODUCTION ...................................................................4Company Introduction .......................................................................... 5Limited Warranty ................................................................................... 6Machine Specifications: ....................................................................... 7Machine Dimensions: ........................................................................... 8

RULES FOR SAFE OPERATION .........................................9Safety Precautions: ............................................................................. 10Types of Warnings ...............................................................................11General Safety Rules .......................................................................... 12Machine Safety Decals ....................................................................... 13

INSTALLATION ...................................................................15Receiving & Unpacking ..................................................................... 16Machine Installation ............................................................................ 16

Positioning the Machine .............................................................................. 16Leveling the Machine ................................................................................... 16Connecting Power ....................................................................................... 16Connecting Air ............................................................................................. 17Connecting Dust Collecting Equipment .................................................... 17Connecting to Skew or Opti-Rip ................................................................. 17Testing the Wiring ........................................................................................ 18Opening the Saw Cover ............................................................................... 18Installing Blades .......................................................................................... 18Setting Blade Depth: .................................................................................... 19Adjusting Press Roll Cylinder Pressure: ................................................... 19Saw Blade Specification: ............................................................................ 20Pressure Mechanism: .................................................................................. 20Adjusting the Height of the Press Roll Housing: ...................................... 20Dismantling: ................................................................................................. 20

OPERATION .......................................................................21Safety & Training ................................................................................. 22

Power on the Saw ........................................................................................ 23Starting the Saw ........................................................................................... 23Adjusting the feed speed ............................................................................ 23Stopping the saw ......................................................................................... 23Adjusting Oil distribution ............................................................................ 24

TABLE OF CONTENTS

TABLE OF CONTENTS

TROUBLESHOOTING ........................................................25Saw Diagnostics .................................................................................. 26Operational Troubleshooting ............................................................. 27

MAINTENANCE ..................................................................28Cleaning: .............................................................................................. 29Lubricaton: .......................................................................................... 29Lubrication Notes: .............................................................................. 31Adjusting and Replacing Saw Arbor Belts: ...................................... 31Maintenance Checklist: ...................................................................... 33

Parts & Service ..................................................................36

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INTRODUCTION

INTRODUCTION

INTRODUCTION

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INTRODUCTION

INTRODUCTION

Company Introduction

We at Cameron Automation would like to thank you and your company for selecting the Cameron Three Moving Blade Gang Rip Saw. With proper care, your Cameron Saw will provide you with many years of reliable service.

This manual contains important information about the installation, operation and maintenance of your new Cameron Saw. We urge you to read it carefully to become familiar with the components and features it describes. Following these rocomendations will help make your ripping platform as trouble free and productive as possible.

This manual is intended for use by anyone working with this machine. It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety. Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual.

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INTRODUCTION

INTRODUCTION

Limited Warranty

This supersedes all previous warranties.

Cameron Automation guarantees all products of its manufacture to be free of defects in workmanship or material when properly installed, serviced and maintained under normal conditions. Cameron Automation’s obligation under this warranty is limited to repair ing or replacing any part or parts thereof which shall within one (1) year after shipment to the original user, be returned to its factory, transportation charges prepaid, and which Cameron Automation’s examination shall disclose to be defective.

Cameron Automation assumes no liability for labor charges incidental to the adjustment, service, repairing, or removal or replacement of parts or other losses, or for ex pense of repairs made outside of its factory, except when made pursuant to Cameron Automation’s PRIOR written consent.

Cameron Automation does not guarantee equipment furnished by us, but manufactured by others, such as belts, electric motors, starters, controls or other electrical equip ment or accessories, as they are guaranteed separately by their respective manufacturers. Cameron Automation assumes no liability what so ever for any of these parts claimed to be defective or for damages or delays caused by defects beyond making such repair or furnishing duplicate parts within the manufacturer’s warranty, nor shall we be liable for any defective material repaired or replaced without our consent.

The foregoing shall constitute the fulfillment of all of our obligations under this warranty and there are no other warranties or guarantees, expressed or implied except as stated herein.

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INTRODUCTION

INTRODUCTION

Machine Specifications:Drive Motor Qty HP Volt HZSaw Arbor Motor 1 50 440 60Feed Motor 1 5 440 60Pressure Rollers Elevation Motor 1 1/2 440 60Saw Arbor Lift Motor 1 1/2 440 60

Belt Specifications 50 HZ 60 HZArbor Motor 5 Pcs SPA-2150 SPA-2057

Maximum Cutting Thickness in Moving Saw Mode (without Pressure Plate)

3.94 inches/100mm

Maximum Cutting Thickness in Moving Saw Mode 3.35 inches/85mmMaximum Cutting Thickness in Conventional Saw Mode (without Pressure Plate)

4.33 inches/110mm

Maximum Cutting Thickness in Conventional Saw Mode 3.75 inches/95mmMovable Saw Traverse (from Fixed Saw) .78 ~ 17.7 inches 20~450mmMax Material Width 30 inches/760mmMin Material length under two pressure rollers 24 inches/610mmMax Saw Blade diameter 14 inches/355mmMin Saw Blade diameter 12 inches/305mmSaw Blade bore (Moving Saw Blade) 3.543 inches/90mmSaw Arbor diameter 2.756/70mmSaw Arbor speed 4500rpmVariable Speed feed 60~190feet/min

5~60m/minDust Hole diameter 4 inch x 1, 8 inch x 2

100mm x 1, 200mm x 2Dust Collection Air Speed 100 ft/sec / 30.18m/secDust Collection Required (8" Dust hole) 4017 ft3/min/ 6826 m3/hrDust Collection Required (4" Dust Hole) 502 ft3/min / 853 m3/hrTable Height from floor 33.5 inches/850mmTable Area (L x W) 80 x 31 inches/

2050 x 780mmOverall Dimension (L x W X H) 91.75 x 107 x 91.34

inches/2330 x 2715 x 2320 mmNet Weight 11,600 lbs/5300kgs

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INTRODUCTION

INTRODUCTION

Machine Dimensions:

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RULES FOR SAFE OPERATION


#413B-M1.R1


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Safety Precautions:A machine of this nature can be dangerous if not used properly. Therefore, we strongly recommend that the operator comply with the following safety guidelines:

-The operator must read the operation manual carefully before using this machine.

-The operator must have adequate training and related work experience.

-The saw arbor rotation is 4500rpm on this machine and the power used is 50 HP. The piece that is being fed by the infeed chain takes a large amount of reacting force during cutting. If the pressure rollers cannot hold down the piece being fed, the piece can kick back at anytime and hurt the operator. To prevent any accidents, be sure to adjust the pressure rollers to the proper position when changing wood thickness.

-Sawdust will get stuck between the anti-kickback fingers during daily use. It is important to clear sawdust from this area often. Before using the machine, be sure the anti-kickback fingers are clear of sawdust and other debris.

-Never touch, either directly or indirectly, any moving parts of the machine while in operation.

-Before starting the machine, the wood should be clear of any foreign objects such as metal and sand.

-Never feed two or more planks of wood into the machine at the same time.

-Never use wood with a thickness greater than 3.94 inches (100mm) or a length shorter than 24 inches (610mm).

-When changing wood thickness, the height of the pressure rollers must be adjusted to the proper position. This is to ensure that the rollers maintain a firm grip on the piece being cut.

-If using planks that have not had the edges squared, always feed the wood with the wider side facing down.

-Planks that are warped crosswise should be placed with the convex side down on the chains.

-Planks that are warped lengthwise should be placed with the concave side face down on the chains.

-Suitable woodcutting blades should always be used. The blades should be checked regularly for bluntness, cracks and dust accumulation.

-Make certain that blades are installed with the teeth pointing in the same direction as the arbor rotates.

-Regular checks should be made to ensure that no foreign objects are jammed in the gaps between the feed chain. Use an airgun daily to remove sawdust from the chain.

-Make sure to disconnect the power supply from the machine before performing any cleaning, lubricating, maintenance, repairs, adjustments or part replacements.

The operator should never leave the machine unattended when in use. After turning the machine off, make sure the saw has come to a complete stop before walking away.

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#413B-M1.R1

Types of Warnings

This is the safety alert symbol. It is used to alert you to potential injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury.

DANGER!

WARNING!

CAUTION!

!

DANGER in white letters on a safety red background with a safety red exclamation point.

This indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING in black letters on a safety orange background with a safety orange exclamation point.

This indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION in black letters on a safety yellow background with a safety yellow exclamation point.

This indicates a potentially hazardous situation which, if not avoided, COULD result in minor or moderate injury.

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#413B-M1.R1

General Safety Rules

• Follow lockout procedure before servicing.

• Read and understand manual before operating machine.

• Wear eye protection.

• See the plant supervisor to determine what protective equipment each job requires.

• Follow electrical and fire codes.

• Do not wear loose clothing, jewelry or long hair around operating equipment.

• Keep guards in protective position when machine is operating.

• Keep clear of belts chains and moving parts.

DANGER!

Lockout ALLenergy sourcesbefore servicing.

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#413B-M1.R1

Machine Safety Decals

The following warning stickers are some that are used on your machine. Over time, these stickers can become worn and illegible. New stickers can be obtained from:

Cameron Automation130 Salt Point Turnpike

Poughkeepsie, NY 12603Tel: (845)-452-3780Fax: (845)-452-6910

E-mail: [email protected]

Description: Blade Rotation WarningLocation: Saw Arbor Cover

Part Number: PLA37.151Description: Rotating Blade WarningLocation: Saw Arbor Cover

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#413B-M1.R1

Description: Impact HazardLocation: Saw Outfeed

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INSTALLATION

#413B-M1.R1 10-29-18 - JR

INSTALLATION

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Receiving & UnpackingInspect the skid and its boxes for shipping damage.

If any shipping damage has occurred, notify the shipping company immediately.

The saw has been quality inspected and tested at our factory.

When transporting the machine, lift from the front side of the machine. Also, ensure that the forks are placed directly under the feet of the machine.

The saw has been pre-assembled and run at our factory.

Machine Installation

Positioning the Machine

Position the saw where desired on the floor. While moving the saw, make sure the forks are placed directly under the feet of the machine. Ensure that the floor is secure enough to support the weight of the machine.

Leveling the Machine

Put a level on the feed chain of the saw. Use the six leveling screws under the machine column to adjust and level the machine.

Connecting Power

Wire 440V 3 phase power into the control box. This power should be protected with 100A fuses. Run the incoming ground to the designated spot in the control cabinet.

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In order to ensure that your machine is free from electrical noise, you should ground your machine independently from other machinery. Contact your electrician if necessary.

Connecting Air

Connect 1/4" (6.4mm) air line to the machine. Make sure that the air pressure regulator is set in the range between 80 and 90 PSI.

Connecting Dust Collecting Equipment

Use two 8" (200mm) diameter and one 4" (100mm) diameter flexible hoses to connect to the dust outlets on the saw.

Connecting to Skew or Opti-Rip

With power disconnected from the saw, mount the serial to ethernet adapter (included) inside of the saw electrical cabinet. If you have purchased your Skew or Opti-Rip new from Cameron, this will already be done.

For a "Digi-One", attach the power cable to the 24VDC power supply inside of the cabinet. The wire with the white stripe should attach to the positive (+) terminal and the black wire should attach to the negative (-) terminal.

For an "Axeon" adapter, run 24VDC to the device as indicated.

The serial to ethernet adapter has been configured at the factory with the proper

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baud rate to communicate with the saw. It has been set to communicate with the Cameron infeed using the IP Address: 10.0.0.78. Run an ethernet cable (included) from the extra port on the back of the Cameron infeed control box to the serial to ethernet adapter inside of the saw cabinet. Attach the serial cable inside of the saw cabinet to the serial to ethernet adapter.

Choose "Edit System Parameters" from the "Special" menu. Set "Saw Type" as appropriate. Choose "Edit Saw". Set the "Saw IP Address" to 10.0.0.78. Testing the Wiring

It is necessary to check that the wiring of the saw is correct. With the incoming power on, press the green power button on the saw. Then, press the up button for the pressure roller housing. If the housing goes up, then the wiring is correct. If the housing goes down, however, turn off the saw and the incoming power and switch two of the wires of the incoming power.

Opening the Saw Cover

With power connected to the saw, press the green power button. On the left side of the saw, there is a button that will illuminate orange when the cover is ready to be opened. Push and hold that button and open the saw cover.

Installing Blades

To install the saw blades open the saw cover and remove the arbor locking nut by using the two wrenches provided. Next, remove the arbor guard plate by removing the two

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socket head screws. Then remove the fixed saw hub by using the two set screws on the seat.

Next, remove the first movable saw hub by removing the socket head screw from the movable spindle. Then carefully slide the hub off the arbor. Repeat this step with the other two movable saw hubs.

Place the movable saw hubs on the tool stand and use the special wrench to loosen the locknut. Next, put the saw blade onto the saw hub. Be sure the driving pins on the saw hub fit securely into the hoses on the saw blades. Finally, tighten the locknut again.

For the fixed saw blades, place the blade into the fixed saw hub and use the four hex head screws provided to tighten the fixed washer and fixed blade to the saw hub.

Reverse the above instructions to put the saw blades onto the saw arbor. Use the gauge block provided to set the postion of the first fixed blade.

Setting Blade Depth:

Adjust the Lower Limit Bracket (which is located on the back of the machine) to the proper position. Use the diagram to the right to find the correct position for your saw blades. After adjusting, press the raise or lower arbor button until the saw arbor stops, which finishes setting the saw arbor's position.

Adjusting Press Roll Cylinder Pressure:

The press rolls are air pressurized. The

*Note: It is imporatant to ensure that there is no saw dust or debris obstructing the fit. Otherwise the blade will wobble.

*Note: It is imporatant that the operator does a visual check of the blade depth to make sure that they do not cut into the chain track!

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pressure of each cylinder should be adjusted according to the drawing to the right for maximum efficiency.

Saw Blade Specification:

Pressure Mechanism:

To ensure high accuracy and to help with cutting short stock, we suggest using a pressure mechanism to increase wood stability during cutting. To achieve the best cut quality, the pressure plate should be changed according to sawblade size. Also, the roller seat lift limiter should be adjusted to meet sawblade size.

Saw Blade

Diameter

Movable Blade with Frame and Pressure

Plate

Movable Blade with Frame Only

Movable Blade

14"(355mm)

Thickness Min. Length Thickness Min. Length Thickness Min. Length3.346"

(85 mm)17.7"

(450mm)3.937"

(100 mm)19.685"

(500mm)3.740"

(95mm)21.2598"(540 mm)

12"(305mm)

Thickness Minumum Working Length

Thickness Minimum Working Length

Thickness Minimum Working Length

2.362"(60mm)

15.748"(400mm)

2.953"(75mm)

19.685"(500mm)

2.756"(70mm)

21.2598"(540mm)

Adjusting the Height of the Press Roll Housing:

Adjust the pressure housing by using the buttons on the outside of the saw. Use the gauge next to the height adjustment buttons to match the thickness of the lumber being run through the saw.

Dismantling:

To dismantle the machine, reverse the Installation (Assembly) instructions.

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OPERATION

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OPERATION

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Safety & TrainingAccording to many OSHA, ANSI, STATE, and LOCAL CODES it is the EMPLOYER'S RESPONSIBILITY to:

• Permit only trained and authorized employees to operate equipment.

• Inspect and maintain guards, safety devices, and start/stop controls.

• Instruct, train, and supervise the safe method of work.

Be sure personnel are properly trained and safety rules are clearly understood before operating or performing maintenance!

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OPERATION

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Power on the Saw

Press the green power buttons on the saw and the Cameron infeed and turn on the computer. The lasers will turn on and the movable blades will home themselves.

After the computer boots, you should see a window like the one to the right. This is the main window for the Opti-Rip software. You can find more information about this software in the manual for your infeed.

Starting the Saw

There are two options that can be used to start the saw. Start Arbor will start up only the saw arbor motor. Start Saw will start both the saw arbor motor and the saw feed motor. The saw arbor motor will start prior to the feed motor starting.

Adjusting the feed speed

You can adjust the feed speed of the saw from the main screen of the Cameron Software. Select the 'Feed Speed' button. Enter the desired feed speed in feet (or meters if metric is selected) per minute and press 'OK'. Your settings are now saved.

Stopping the saw

To stop the saw feed and arbor motor at any time, click the 'Stop Saw' button on the main screen of the Cameron Software.

In Case of an emergency, the red Emergency Stop button should be used.

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Adjusting Oil distribution

To adjust the amount of oil being fed to the feed chain, adjust the position of the bolt for the crank attached to the feed chain reducer. As seen in the drawing below, there are four bolt positions. Moving the crank closer to the center of the reducer plate will cause less oil to be distributed. Use these positions to fine tune the oil disbursment to the feed chain.

*Note: The bolt that holds the crank to the reducer plate is reverse threaded.

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TROUBLESHOOTING

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TROUBLESHOOTING

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TROUBLESHOOTING

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Saw Diagnostics

Selecting "Saw Diagnostics" from the "Diagnostics" menu opens the Saw Diagnostics window. From here you can control the positions of the moving blades and send special commands to the saw.

Blade Position

Use this box to adjust the position of the first movable blade. You can put in a valid number and press the move button to make the saw move to that position.

Blade Position

Use the second box to adjust the blade position of the second movable blade.

Home

Using this button, the operator can home the saw blades to the positions that have been set-up in the saw parameters.

Command

Use this to send special commands to the saw. When clicked, another window will open that will allow for text to be entered. Do not use this function unless necessary and specifically instructed by a Cameron Automation Technical Advisor.

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TROUBLESHOOTING

#413B-M1.R1 10-29-18 - JR

Operational TroubleshootingError Description & Solution"Can't Connect to Saw" Check the connection between the Saw and the Cameron

infeed.Ensure the serial to ethernet adapter is receiving power.Turn off the power to both machines. Turn them back on and wait two-three minutes at start up.

No Oil on the Feed Chain Ensure the brush and felts are clear of sawdust.Check that there is oil in the tank.Change the timing of the oil release to the saw.

The saw door is open The Saw door is open. If the door is closed this could mean an issue with the safety latch. Input M15 on the PLC should be off when the door is closed.

Trying to move the saw blades while a board is feeding.

The sensors are detecting a board in the saw when there is a command to move the blades. This can be caused by the board present sensors being on due to being improperly set.This could also be caused by a board being present in the saw when the blades are commanded to move.

The saw E-Stop is activated One of the E-stop buttons on the saw are activated. Rotate the button to release the E-stop.

The saw movable blade #1 didn't home.

After 20 seconds of being told to home, the first moving blade servo drive isn't reporting to the PLC that the blade has been homed.


After 20 seconds of being told to home, the second moving blade servo drive isn't reporting to the PLC that the blade has been homed.


After 20 seconds of being told to home, the third moving blade servo drive isn't reporting to the PLC that the blade has been homed.

The saw movable blade #1 didn't make it into position.

After 10 seconds of a command to move, the first moving blade servo drive still isn't in position.


After 10 seconds of a command to move, the second moving blade servo drive still isn't in position.


After 10 seconds of a command to move, the third moving blade servo drive still isn't in position.

The saw movable blade #1 has faulted.

The first moving blade servo drive has sent a fault signal to the PLC. Check the servo drive for a fault code.

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#413B-M1.R1 10-29-18 - JR


The second moving blade servo drive has sent a fault signal to the PLC. Check the servo drive for a fault code.


The third moving blade servo drive has sent a fault signal to the PLC. Check the servo drive for a fault code.

The saw arbor support is not in place.

Ensure the arbor support plate is in place, and that the sensor is adjusted properly.

The saw arbor motor has a fault.

The arbor hasn't registered as up to speed for more than 4 seconds while it's supposed to be running. Input M11 on the PLC should be on when the arbor is up to speed.The arbor motor overload has tripped. Input M12 on the PLC is on.

The saw feed motor has a fault.

The feed chain motor hasn't registered as up to speed for more than 4 seconds while it's supposed to be running. Input M11 on the PLC should be on when the feed chain is up to speed.The feed chain motor overload has tripped. Input M12 on the PLC is on.

The saw has a lubrication fault.

The lubricator is low. Fill with the correct lubricant.Input M16 on the PLC turns on when the lubricant level is low.

The saw arbor motor didn't start.

The arbor motor isn't up to speed after 8 seconds of the PLC telling the motor to start.

The saw feed motor didn't start.

The feed chain motor isn't up to speed after 8 seconds of the PLC telling the saw to start.

The saw has a board feeding fault.

The saw feed roller sensors (the roller just before and the roller just after the saw) need to turn on and off in a proper sequence for a board to feed correctly. The first sensor should turn on, then the second sensor, then the first sensor should turn off, then the second sensor should turn off. If they sensors are activated out of sequence we will get this fault.

Saw lubrication fault #1. The system is already at pressure when we are told to pressureize the system. This could mean an issue with the pressure switch inside the lubricator.

Saw lubrication fault #2. The lubricator is not getting up to pressure in time. This could be caused by air in the lines. Use the green button on the saw to pressurize the system and get oil in the lines.

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MAINTENANCE

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*Remember to disconnect power to the machine before doing any maintenance. The operator must follow the rules below to avoid serious injury!

Cleaning:

Regular cleaning of all machine parts and the surrounding environment means greater operator saftey and a prolonged life for your machine. Please follow the cleaning procedures below.

Every 4-5 Hours:-Build-up of dust and pitch will impede the motion of the movable blades. Clean the saw arbor of sawdust at least once per day, (more if the machine is under heavy use). Remove the fixed and movable saw hubs and use an airgun to clear sawdust away.

Daily:-Remove sawdust from the feed chain by using an airgun. Sawdust on the chain can suck lubricant and leave the chain dry. If the feed chain starts to slide on the guide rails without lubrication, it can cause serious wear on both the chain and the guide rails.

-This saw uses a brush, two lubricator felts, and two UHMW lubricators to apply oil to the track. These components are extremely important. They will help protect and prolong the lifespan of the feed chain and rails. Be sure that no sawdust has accumulated on the brush or felts. If any of these items show damage or wear they need to be replaced immediately. Daily checks should be made to enure all parts are clean of sawdust and in good working order.

*If the user fails to follow any of the above cleaning procedures, Cameron Automation is not responsible for damage to the saw, track, or rails.

-Check the dust extracting apparatus at all times. Clean, if necessary to maintain maximum efficiency.

-The wood should be clear of any foreign objects before ripping. These objects can damage the feed chain and rails.

-When performing the machine's regular lubrication checks, clean away sawdust from all grease inlets.

Lubricaton:

Regular lubrication is essential to maintain the long life and optimum performace of the machine. The following inspections should be performed at the time intervals specified

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and lubricaton should be administered as required.

Daily:

-Check the oil level in the feed chain lubrication tank each day before use and fill if necessary. If there is not enough oil in the tank, the operator will receive an insufficient lubricant warning and the saw will shut down. Refill the lubricator tank immediately.

-To refill the tank, take the cover off of the lubricator and pour in the suggested lubricant until it's 80% full. Take care to not allow any impurities like sawdust in with the oil.

-The ball screws for the moveable saw blades need to be lubricated daily before use. To do this, pull down on the lubricating handle (shown to the right) to force lubricant through to the parts.

-Remove all of the blades from the saw arbor. Using an air gun, remove loose sawdust from the arbor. Then, using only Blaster All Purpose Lubricant, spray down the arbor and use a clean, dry cloth to remove all extra sawdust and pitch. Ensure the arbor is left clean and DRY. This will provide a clean surface for the moving blades to ride on.

-If desired, an extra step of applying Blaster Industrial Strength Silicone Spray Lubricant to the arbor can be taken. This can help to prevent any issues with blades 'sticking' on the arbor. Ensure to only use this product!

-Check the feed chain for proper lubrication. There should be a thin film of oil on the underside of the chain. Also check the felt

We suggest the following lubricants:Name LubricantISO Specificatrion VG-68Viscosity cst@ 40 C 68

Brand Mobil Vectra No. 2ESSO Febis K68Shell Tonna T68

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pads to ensure they are moist and clear of saw dust. If there is not enough or too much lubrication, refer to page 26 with directions on increasing or decreasing the amount of oil.

Monthly

-Open the front cover of the saw. There is a grease inlet on the back of the arbor which needs 1 pump of grease monthly.

-The moveable saw hubs each have a grease inlet on the bottom side. Add one pump of grease monthly.

-Open the rear cover of the saw. There is a grease inlet on the outer shell of the saw arbor near the pulley which needs 1 pump of grease monthly.

Every Two Months

Lubricate the outboard bearing. There is an inlet on the backside of the outboard bearing that should be lubricated with Mobil Vectra #2.

Lubrication Notes:

-Select the proper grease. For grease used for the machine bearings, please refer to table 1.1 at the end of the maintenance section.-Make sure the grease replenishment amount and locations are correct. A greasing amount of 10-20% of the bearing internal space volume is recommened for high speed roller bearings. Note, however, that 40-50% is recommened for a ball screw support

**Note: It is extremely important that the feed chain is inspected and cleaned daily to ensure the chain is getting enough lubrication.

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bearing (open type).-Over greasing can result in very high temperatures and larger power loss due to agitation. For information about internal space volume of bearings, refer to table 1.2 at the end of the maintenance section.-For an example illustrating the difference in bearing temperature with different lubrication methods, refer to figure 1.1 at the end of the maintenance section.

Adjusting and Replacing Saw Arbor Belts:A loosening of the machine's transmission belts will inevitably take place after extended use and cause reduced efficiency. In order to minimize wearing of the belts and loss of the machines, power, the belts should be retightened by increasing the distance between the saw arbor pulley and the saw motor pulley.

The distance between the saw arbor pulley and motor pulley is adjusted by a threaded rod, using an adjustable wrench or 26mm open-end wrench. Before adjusting or changing the belts, loosen the fixed nut by turning clockwise. The threaded rod can then be turned until the desired position is reached. After adjusting, tighten the fixed nut again.

New belts should be re-tightened after the first 4 working hours. After 8 working hours they should be re-tightened again. There after, the belts should be inspected and adjusted every 200 working hours. If the belts show signs of wear, they should be replaced with new belts of the same brand and production batch. Used and new belts should never be used together.

Refer to page 7 of this manual for belt specs.

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Maintenance Checklist:Task: Completed By: Date:

1) Daily-Clean arbor of sawdust and pitch-Clean Movable blade assembly-Check lubricant volume-Clean the feed chain-Lubricate saw arbor-Check feed chain for lubrication

3)Every two-three days-Sharpen/change blades

4)Every 200 working hours-Adjust saw arbor belts. Replace if necessary

5)Monthly-Grease shaft (front & back)-Grease movable saw hub

6)Every two months-Lubricate Outboard Bearing

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Grease Brand

Manufacturer Base Oil Thickener Recommended operation temperature

range C˚

Main Applications

ISOFLEX NBU15

NOK Kluber Ester Oil Barium Composite

-40 ~ +130 Spinde Bearing

ISOFLEX LDS18

Special A

NOK Kluber Ester Oil Lithium -60 ~ +130 Spindle Bearing

Multemp LRL No. 3

Kyodo Yushi Polyol Ester Oil

Lithium -50 ~ +120 Spindle Bearing

Alvania Grease S

No. 2

Showa Shell Oil

Mineral Oil Lithium -25 ~ +120 Ball Screw Support Bearings

Multemp PS No. 2

Kyodo Yushi Diester / Hydrocarbon

Lithium -55 ~ +130 Ball Screw Support Bearings

Table 1.1

Figure 1.1

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Table 1.2Bore diameter number

Bore diameter (mm)

Series7900 C 7900AC

7000C7000AC

7200C7200AC

BNH000 TABTBH

NN3000 NNU4900

00 10 0.44 0.9 1.2

01 12 0.49 1.0 1.7

02 15 0.68 1.4 2.2

03 17 0.68 1.7 3.0

04 20 1.5 2.9 4.7

05 25 1.9 3.4 5.3 3.6

06 30 2.2 4.8 8.2 5.9

07 35 3.0 6.4 10.3 5.6 7.5

08 40 5.2 7.8 13.0 7.2 9.5

09 45 5.7 10.2 15.4 9.0 12.8

10 50 6.2 10.7 18.6 9.7 8.0 13.8

11 55 15.9 25.9 14.0 12.0 19.6

12 60 17.0 33.2 15.0 13.0 20.7

13 65 18.2 39.1 16.0 14.0 21.8

14 70 27.7 452. 22.0 19.0 30.4

15 75 28.7 49.4 23.0 20.0 32.9

16 80 32.1 59.0 30.0 27.0 46.3

17 85 36.3 73.5 31.0 28.0 62.9

18 90 49.2 93.1 40.0 38.0 62.9

19 95 53.0 117 42.0 40.0 64.5

20 100 55.1 135 43 41 67.3 49.5

21 105 54.0 52.0 91.8 57.9

22 110 66.0 65.0 114 59.6

24 120 71.0 70.0 126 86.4

26 130 108 105 178 102

28 140 114 111 195 114

30 150 138 139 235 195

32 160 174 167 288 199

34 170 227 225 374 209

36 180 508 281

38 190 530 296

40 200 684 448

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Servo #1 and Home Sensor #1 are closest to the arbor motor end of the arbor.Not all values apply to both #413A and #413B,C.

Inputs:Home Sensor #1 — X1Home Sensor #2 — X2Home Sensor #3 — X3Home Sensor #3 — X4Emergency Stop OK — X5Door Open — X6Infeed Press Roll Sensor — X7Outfeed Press Roll Sensor — X8

Spindle up to speed — Card #2 - 1Spindle Failure — Card #2 - 2Low Lubrication — Card #2 - 3Low Oil Pressure — Card #2 - 4Arbor Elevation Overload — Card #2 - 5Press Roll Elevation Overload — Card #2 - 6Arbor Support Sensor — Card #2 - 7

Outputs:Enable Press Roll Adjust — Y1Arbor Motor Run — Y2Lubricator Run — Y3Kickback Disable — Y4Green Beacon — Y5Red Beacon — Y6

Analog Input:Arbor Load — Analog input Card - CH1

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Drawing Number Part Number Description2 KY413-121 Bronze Pivot Pin - Moving Blade Assembly3 KY413-120-R/L Movable Saw Set Assembly-Specify Thread Direction

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4. Preferred Shipping Method:(check one) UPS Regular Truck Customer Pickup UPS Next Day Air Carrier: _____________ Other:_______________ Air Freight

1. Sold to:Company __________________________Address ___________________________Address ___________________________City _______________________________State _____ Zip _____________________Your Name _________________________Phone # ___________________________Fax # ______________________________Purchase Order # ___________________

2. Ship to:Company __________________________Address ___________________________Address ___________________________City _______________________________State _____ Zip ____________________Attention: __________________________Phone # ___________________________Fax # _____________________________Purchase Order # ___________________

5. Fax, Mail, orPhone your Order to:

Cameron Automation130 Salt Point Turnpike

Poughkeepsie, NY 12603Phone: (845) 452-3780

Fax: (845) 452-0764

Quantity Part Name Description Price (each)

3. Parts Needed:

Parts Order Form