17-031 www.powercommander.com 2008-2019 Kawasaki Brute Force 750 - PCV - 1

FIG.

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PARTS LIST

1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab3 Zip-ties

THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE

DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com

2008-2019 Kawasaki Brute Force 750

I ns ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

FUEL AND IGNITION

17-031 www.powercommander.com 2008-2019 Kawasaki Brute Force 750 - PCV - 2

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EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)

Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)

Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

CRANK

ANALOG

SPEED

INPUT 1 (Grnd)

INPUT 1

INPUT 2 (Grnd)

INPUT 2

USB CONNECTION

17-031 www.powercommander.com 2008-2019 Kawasaki Brute Force 750 - PCV - 3

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1 Removetheseat.Removetherighthandsidecover,andthecoverinfrontofthesteeringstemthatholdstheaccessoryoutlet(Fig.A).

The shifter knob and key switch will need to be removed to pull the right side cover off.

2 AttachthePCVmoduletothetopoftheECMundertheseatinthelocationshowninFig.B.

Use the supplied alcohol swap to clean the surface area, prior to making the attachment with the supplied velcro.

FIG.A

FIG.C

FIG.B

Remove

Remove

Remove

3 RoutethePCVwireharnessundertheplastictrayanddowntherighthandsideoftheATV,followingthestockwiringharness(Fig.C).

This wire routing will be much easier with the clutch snorkel and the 2 bolts at the front of the tray under the seat removed.

17-031 www.powercommander.com 2008-2019 Kawasaki Brute Force 750 - PCV - 4

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FIG.F

FIG.D

FIG.E

4 Locatethe6-pinBLACKconnectorthatcomesfromthethrottlebodies.Unplugthisconnector(Fig.D).

6 SecurethegroundwireofthePowerCommanderharnesstothegroundboltontheshifterbracket(Fig.F).

5 ConnectthePCVwiringharnessin-linewiththestockwiringharnessandthrottlebodyharness(Fig.E).

17-031 www.powercommander.com 2008-2019 Kawasaki Brute Force 750 - PCV - 5

FIG.I

FIG.H

10 ContinuetoroutetheremainderofthePCVwiringharnessdowntheframerailanduptowherethecrankpositionsensorconnectorsarelocated.

These connectors are located behind the steering stem cover that was removed in step 1.

They are WHITE, 2-pin connectors, and are located by the steering stem (Fig. I).

FIG.G

7 Locatetherearignitioncoil.ItislocatedontherighthandsideoftheATVneartheframerail(Fig.G).

8 UnplugtheBLUE/WHITEwireontheATV’srearignitioncoil.

9 ConnectthesetofBLUEcoloredwiresofthePCVharness,in-lineofthestockcoilandtheBLUE/WHITEwire(Fig.H).

The BLUE/WHITE wire is the one closer to the engine.

17-031 www.powercommander.com 2008-2019 Kawasaki Brute Force 750 - PCV - 6

FIG.J

FIG.K

15 UnplugtheGREEN/WHITEwireonthefrontignitioncoil.

16 ConnectthesetofGREENwiresofthePCVharnessin-linewiththecoilandtheGREEN/WHITEwire(Fig.L).

The GREEN/WHITE wire is the one closer to the steering stem.

17 UsethesuppliedziptiestothetieupthePCVharness,beingsuretokeepitfreeandclearofanyhotormovingparts.

18 Reinstalltheclutchsnorkel(ifremoved),plasticcovers,shifterknob,keyswitch,andseat.

FIG.L

11 PlugthesetofWHITE2-pinconnectorsofthePCVharnessinlinewiththeATV’scrankpositionsensorconnectors(Fig.J).

12 ContinuetoroutetheremainderofthePCVwiringharnessdownwardbythesteeringstemandtotheleft,wherethefrontignitioncoilislocated(Fig.K).

13 UnplugtheYELLOW/REDwireonthefrontignitioncoil.

14 ConnectthesetofREDwiresofthePCVharnessin-linewiththecoilandtheYELLOW/REDwire.