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27-001 www.powercommander.com 08-16 Royal Enfield All EFI Models - PCV F/I - 1 PARTS LIST 1 Power Commander 1 USB Cable 1 Installation Guide 2 Power Commander Decals 2 Dynojet Decals 1 Alcohol swab 2 Velcro strips 1 O2 Optimizer THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE DOWNLOADED FROM OUR WEB SITE AT: www.powercommander.com 2008-2016 Royal Enfield All EFI Models Installation Instructions PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION! 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com FUEL AND IGNITION

THE IGNITION MUST BE TURNED OFF BEFORE ...08-116 RRRoyaRlEnaffiedlEonaf 08-16 Royal Enfield All EFI Models - PCV F/I - 1 PARTS LIST 1 Power Commander 1 USB Cable 1 Installation Guide

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  • 27-001 www.powercommander.com 08-16 Royal Enfield All EFI Models - PCV F/I - 1

    PARTS LIST

    1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals1 Alcoholswab2 Velcrostrips1 O2Optimizer

    THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE

    DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com

    2008-2016 Royal Enfield All EFI Models

    I ns ta l l a t i on I ns t ruc t i ons

    PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

    THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

    2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

    FUEL AND IGNITION

  • 27-001 www.powercommander.com 08-16 Royal Enfield All EFI Models - PCV F/I - 2

    EXPANSION PORTS 1 & 2

    OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.

    POWER COMMANDER V INPUT ACCESSORY GUIDE

    Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)

    Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)

    Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

    Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

    Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

    ACCESSORY INPUTS

    Wire connections:

    ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

    NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

    CRANK

    ANALOG

    SPEED

    INPUT 1 (Grnd)

    INPUT 1

    INPUT 2 (Grnd)

    INPUT 2

    USB CONNECTION

  • 27-001 www.powercommander.com 08-16 Royal Enfield All EFI Models - PCV F/I - 3

    1 Removetheseatandthelefthandsidecover.

    2 Removethefueltank.

    This unit can be installed without completely removing the fuel tank, but it does make access much easier.

    3 ChoosethebestlocationtomountthePCVmodule.

    This location will vary dependent of the model. Good locations include the side of the battery or beneath the seat.

    4 SecurethePCVwithsuppliedVelcrostrips.

    Use the supplied alcohol swab to clean both surfaces prior to applying the Velcro.

    5 RoutethePCVwiringharnessalongtheupperframerail.

    6 Locateandunplugthestockwiringharnessfromthebike’sFuelInjectorandThrottlePositionSensor(Fig.A).

    7 PlugthePCVwiringharnessin-lineoftheFuelInjectorandthestockwiringharness.

    8 PlugthePCVwiringharnessin-lineoftheThrottlePositionSensorandthestockwiringharness(Fig.B).

    9 Locateandunplugthestockwiringharnessfromthebike’sIgnitionCoil,locatedinfrontoftheenginehead(Fig.C).

    FIG.A

    FIG.C

    FIG.B

    Unplug

    Unplug

    Unplug

  • 27-001 www.powercommander.com 08-16 Royal Enfield All EFI Models - PCV F/I - 4

    10 PlugthepairofPCVwiringharnessleadswiththeGREENcoloredwiresin-lineofthebike’sIgnitionCoilandstockwiringharness(Fig.D).

    11 Locateandunplugthebike’sCrankPositionSensorconnectors(Fig.E).

    This is a 2-pin connector pair located rear of the gearbox inside the frame rail.

    12 PlugthepairofPCVwiringharnessleadswithBROWNcoloredwiresin-lineofthestockCrankPositionSensorconnectors(Fig.F).

    FIG.D

    FIG.F

    FIG.E

    Unplug

  • 27-001 www.powercommander.com 08-16 Royal Enfield All EFI Models - PCV F/I - 5

    13 SecurethegroundwireofthePCVwiringharnesswiththe6mmringlugtothenegative(-)terminalofthebike’sbattery(Fig.G).

    14 Locatethebike’sstockO2sensorintheexhaustheaderpipeandtracethewiringharnessfromitbacktothefirst4-pinconnector.

    15 UnplugthestockO2sensorfromthebike’swiringharness(Fig.H).

    16 PlugthesuppliedO2Optimizerintothebike’swiringharnessinplaceofthestockO2sensor(Fig.J).

    The stock O2 sensor is no longer being used. It can be removed from the exhaust, if desired. If not, be sure to tie up and secure the unused connector.

    17 Makesureallwiresarefreeandclearofanyhotormovingpartsandarefreefromanybinding,pinching,cuts,etc.

    18 Reinstalltheseat,lefthandsidecover,andthefueltank.

    FIG.G

    FIG.J

    FIG.H

    Ground

    Unplug