ZFV App Guidebook 4.0ww2.justanswer.com/uploads/protek480/2012-08-21_010459...2012/08/21 · string printed on a plain background. Judgment is performed by comparing entire character

ZFV High-Speed Inspection SensorApplication Guidebook

Affordable Easy-to-Apply Quality Inspection Solutions

Simple Feature DetectionWhy Choose Omron’s ZFV Sensor?It's simple…to set up, operate, and changeover. Use ZFV to verifyeverything is in place to improve your quality and reduce waste. Thisbreak-through sensor gives you access to high-level vision systemfunctionality without complex setup or programming. Start inspectingin minutes: just Target, Teach, and Go!

Value Makes the DifferenceOmron's ZFV combines the simplicity of installation and operation you expect from a photoelectric sensor with the basic inspectioncapability of a vision system. Compared to conventional visionsystems, ZFV sensor is far easier to implement and less expensive.

While photoelectric sensors solve many inspection problems, somepattern matching tasks are beyond their range of capability. Also,properly aligning multiple photoelectric sensors increases installationtime and leads to long-term maintenance issues.

The ZFV gives you the best combination of capabilities for quickinstallation, reliable operation and minimal maintenance.

ZFV Advantages• Inspects a wide range of part features • Simple setup… no machine vision training or experience needed • Ultra fast inspections at up to 10,000 parts per minute • Reliable pass/fail results • Built-in display allows real-time monitoring • No PC needed for setup

About this GuidebookThis guidebook shows the range of application capability built intoOmron's ZFV inspection sensor. For installation and operationdirections, refer to the ZFV Users Manual, Z207-E1-01. It is availableonline in PDF format at www.knowledge.omron.com then type ZFVinto the search tool.

Contents

Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Inspection Tools/Functions Summary . . . . . . . . . . . . . . . . . . . . . . . . 3

Interpreting Application Data Sheets & Examples . . . . . . . . . . . . . . . 7

Pattern Match Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Pattern Search Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Area Size Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Width Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Edge Position Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Number Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Brightness Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Character String Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Character Omission Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Basic Knowledge for Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

System and Expansion Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2

Basic ConfigurationSingle and Multiple Inspections

Expanded ConfigurationOmron’s flexible ZFV solves applications that require simultaneous processing of:• multiple position views using more than one camera• multiple inspections with a single view• a combination of both above

Up to five Amplifier Units can be gang-mounted to support a wider range of applications.

The image captured by the Sensor Head is transferred to the leftmost Amplifier Unit, so connect to the rightmostAmplifier Unit.

• The maximum number of Amplifier Units that can be connected is five regardless of the number of connectedSensor Heads.

• All gang mounted Amplifiers must be powered.

Sensor HeadDetects work pieces as images

• Narrow view type ZFV-SR10• Wide view type ZFV-SR50

Amplifier UnitUsed to view images and menus, teach and performmeasurement processing, and output signaling.

• Single-function type ZFV-A10/-A15• Standard type ZFV-A20/-A25

Power SupplyDC24V (+10%, -15%)Recommended OMRON Power Supplies:

- When 1 Amplifier Unit is connected use S8VS-01524 (DC24V, 0.65A)- When 2 or 3 Amplifier Units are connected use S8VS-06024A (DC24V, 2.5A)- When 4 or 5 Amplifier Units are connected use S8VS-09024A (DC24V, 3.75A)

Right Right

Wrong Wrong

3

Inspection ToolsFunctions Summary

Model

Non-defective item

OK NG NG

The ZFV offers several easily selected functions to detect specific object flaws.

Detection Content Standard Amplifier Single FunctionPattern/shape/presence PATTERN SEARCH, PATTERN MATCH PATTERN SEARCH, PATTERN MATCH

Brightness/scratches, dirt BRIGHTNESS BRIGHTNESS

Size/area AREA —

Width WIDTH —

Position POSITION —

Number COUNT —

Characters CHARACTER STRING, MISSING CHARACTER —

Description of FunctionsItem Description Example of Application

Detection of presence ofsales campaign seals.

Recognizing the sidesand orientation ofelectronic components.

Select this item to detect the presence of a workpiece. This functioncan detect objects that have been rotated up to +_45°. Teach theimage pattern to be recognized, and register this pattern as amodel. Judgment is performed by whether the registered model“is” or “is not” in the detected image.

Example - To recognize by the presence of a mark

PATTERN SEARCH

4


Item Description Example of ApplicationPATTERN MATCH Select this item for detecting and recognizing more complex objects. Recognition of different

Judgment is performed by comparing the degree of match between a kind of instruction sheet.

registered model and the target workpiece. Compared with the pattern

search tool, more detailed detection is possible.

BRIGHT Select this item to detect brightness (density) or scratches/dirt Detection of scratches/

on plain workpieces. Set the teaching area to the desired part of the dirt in sheets.

workpiece to detect brightness in, and execute teaching.

AREA Select this item to recognize objects by size (area). Set the teaching Detection of presence of

area to the desired part of the workpiece to detect the size (area) screw threads.

and then execute teaching.

Inspection of shortages,

missing or broken cookies.

Detection of presence of

silver paste.

ModelNon-defective item

OK NG

Teaching area

Measurement of area at this part

Teaching areaEnclose a restricted area ofthe workplace

Non-defective item

OK NG

5


Item Description Example of ApplicationWIDTH Select this item to detect the width or interval of an object. Set the Detection of lead width on

teaching area larger than the length or width of the workpiece, capacitors or other electronic

followed by teaching. components.

Example - To measure width Verify width of glue bead.

Detection of bent leads.

Detection of out-of

position labels.

POSITION Select this item to detect the position of a workpiece. Set the teaching Detection of out-of-position

area to the part of the workpiece to perform measurement in, and labels.

execute teaching. The edge of the workpiece is detected, and judgment

is performed by comparing those edge coordinates against reference

coordinates.

COUNT Select this item when counting the number of workpieces. Set the Detection of the number

teaching area to the part of the workpiece to perform detection of leads.

and execute teaching. The edges in the teaching area are detected,

and judgment is performed by comparing the number of edges with Count of the number of cables.

a reference value.

Example - To detect number of leads

Teaching area

6

Teaching area

NG as there is no character string


Teaching area

NG as “1” is missing

Item Description Example of ApplicationCHARACTER CHARA 1 Select this item to detect the presence or absence of an entire character Detection of presence of

string printed on a plain background. Judgment is performed by comparing entire character string such

the changes in density (brightness) of a registered character string. as the Best-before date.

Omission of characters, errors, missing dots, etc. cannot be detected.

CHARA 2 Select this item to detect omission of single characters. Errors in Detection of missing

characters, missing dots, etc. cannot be detected. character in character

strings such as the

Best-before date.

7

Part Identification by Connector Pins

Pattern Verification

IC Lead Count VerificationNumber Function

18

Existing Problems:Surface mount applications require precise positioningof all components due to the small size of leads and the pitch. These delicate leads bend and break easily.

ZFV Solution: Lead presence is verified by counting the number edges found across the part’s length. Lead separation can be confirmed by pattern match.

Additional Applications:

Surface mount components are the standard of the industry. These components require 100% inspection prior to automatic insertion.

1. COUNT OK 1. COUNT OK

AMP 1 AMP 2Good

Bad

Bad

1. COUNT OK 1. COUNT NG

1. COUNT NG 1. COUNT OK

AMP 1 AMP 2

X 2

ZFV–A10

X 1

ZFV–SR10

X 1

ZS–XCN

Bill of Materials

S8VS-06024A

Power Supply

Verify Printed Bar Code

Part Orientation Automotive Industry Medical/Pharmaceutical

Industry

Sensor Function ICON

Page Identifier

General Application Description

Bill of Materials

General Problems Encountered

Recommended Solutions

Additional Examples

The following ICONS indicate the application type:

Organization and Icon LegendApplication Examples

Computer/Consumer Food & Beverage Material HandlingElectronics Packaging

Printed Circuit Components Printing Industry Part Verification

Industry/Application ICON

8

Electrical Part Orientation Verification Pattern Match Function

Existing Problems:Diffuse type photo sensors used for this application are not able to resolve the new smaller components and position on the conveyor can vary.

ZFV Solution: The ZFV cannot only resolve the new components size, but it also compensate for varying positions on the conveyor.


The ZFV is shown a good part and the region of interest is selected. The teach button is pushed and the ZFV is ready to inspect!

Position of pin 1 is critical for automatic insertion machines. This part is found to be OK!

This part has been rotated 180 degrees and is found to be NG!

This part is NG!

1. MATCH OK

1. MATCH NG

1. MATCH NG

ABCDE

ABCDE

ABCDE

ABCDE

ABCDE

ABCDE

ABCDE

X 1 X 1

ZFV–A10 ZFV–SR10

Part Orientation Label Verification Button Battery Detection

NGNGNGOK OK

Bill of Materials

S8VS-01524

Power Supply

9

Box Sealing Bar Code Label Verification

Label Presence VerificationPattern Match Function

Existing Problems:Because of the variance in the position of the label, photoelectric sensors may not be in the correct position to detect the label. In addition, the contrast between thelabel and background may not be resolved using conventional photoelectric sensing.

ZFV Solution: The ZFV can scan within the region of interest to look for the promotional label.


The ZFV detects the presence of a promotional label. These labels may not be applied properly on the product or may be misapplied.

Label Verification

X 1 X 1


Bill of Materials

S8VS-01524

Power Supply

Good

Bad1. WIDTH NG

1. MATCH OK

1. MATCH NG

10

Packaging Inspection Inverted Can Detection

Rotational Alignment Using Bar Code Pattern Search Function

Existing Problems:Pre-positioned products are needed for packaging and also for additional labeling processes.

ZFV Solution: The ZFV uses pattern recognition and sends a signal to stop the rotation when the pattern is in the region of interest.


Packaging and labeling can sometimes require the product to be positioned in a predefined rotational location prior to the next process.

Label Presence Detection

Bill of Materials

NGOK NGOK NGOKOK

X 3

ZFV–A20

X 3

ZFV–SR50

X 2

ZS–XCN

AMP 1 AMP 2 AMP 3

AMP 1 AMP 2 AMP 3

1. SEARCH OK

1. SEARCH NG

1. SEARCH NG

1. SEARCH OK

1. SEARCH NG

1. SEARCH NG

1. SEARCH OK

1. SEARCH NG

1. SEARCH NG

S8VS- 06024A

Power Supply

11

Lead Frame Direction Key Number Verification

Signature Sheet Verification Pattern Search Function

Existing Problems:Previous vision solutions are expensive. Setup is complex and requires special training.

ZFV Solution: One touch training, by anyone. Easy setup, where a unique part of a sheet or an entire sheet can be trained to insure proper orientation prior to assembly.


Correct sheet and sheet orientation is a critical part of the assembly process for binding booklets and magazines.

Injection Needle Orientation

NGOK

X 1 X 1


Bill of Materials

1. SEARCH OK

1. SEARCH NG

1. SEARCH NG

Sheet OK

Sheet NG

Sheet NG

S8VS-01524

Power Supply

12

Package ID Verification Ball Bearing Presence

Thread Presence Verification Area Size Function

Existing Problems:Screw products are made by the millions. Vision inspection has been traditionally quite expensive.

ZFV Solution: Reliable vision inspection combined with low cost, easy setup and high speed make the ZFV a real solution for today’s fast paced manufacturing.


Thread presence is an important issue for fastener manu-facturers. Since these parts are shipped by weight and bad product can easily be shipped without visual inspection.

X 1 X 1


Bill of Materials

NGOK NGOK

Product Completeness

Threads OK

Threads NG

S8VS-01524

Power Supply

1. AREA OK

1. AREA NG

13

Chamfer Verification Package Add-on Inspection

Area Size Function

Existing Problems:Paint and glue applicators often misapply or do not apply anything at all. They are a constant source of potential errors.

ZFV Solution: Use a single ZFV sensor head with two amplifiers to check both glue spots simultaneously. Nothing will be accepted unless both spots are a specified size or area.


The application of part marking and glue is an important intermediate step in the manufacturing process and essential in meeting certain industry standards.

IC Lead Count Verification

Chamfer Verification

Glue Mark & Part Mark Verification

X 2

ZFV–A20

X 1

ZFV–SR50

X 1

ZS–XCN

Bill of Materials

AMP 1 AMP 2

AMP 1 AMP 2

NGOKNG

OKNGOK

1. AREA NG

1. AREA OK

1. AREA OK

1. AREA OK

1. AREA OK

1. AREA NG

Good

Bad

Bad

S8VS-06024A

Power Supply

14

Height Verification Chamfer Width

Component Lead Spacing Verification Width Function

Existing Problems:Pre-positioned products must be inspected from proper location on the strip and lead spacing on the component.

ZFV Solution: The ZFV utilizes three amplifiers and checks three components at the same time within a single field of view.


Automatic insertion machines require components to be properly positioned and lead spacing must also be guaranteed to be within tolerance of the hole spacing.

Cap Diameter Verification

X 3

ZFV–A20

X 1

ZFV–SR10

X 2

ZS–XCN

AMP 1

AMP 2

AMP 3

Bill of Materials

AMP 1 AMP 2 AMP 3

Good

Bad

Bad

1. WIDTH OK

1. WIDTH NG

1. WIDTH NG

S8VS-06024A

Power Supply

15

Bottle Cap Detection

Bottle Cap Seal VerificationWidth Function

Existing Problems:Conventional sensing may not detect broken seal every time. In additional, previous vision system solutions are expensive.

ZFV Solution: Using a single Target, Teach and Run solution with the width function, the cap “gap” can be detected if it is too wide or ifthere is too much separation.


Correct bottle cap and seal position is an important indicator to identify if the drink has been tampered or correctly filled.

Screw Fastner Assemblies

X 1 X 1


Bill of Materials

S8VS-01524

Power Supply

Bottle Cap Detection Glue Bead Thickness

Correct bottle cap and seal position is an important indicator to identify if the drink has been tampered or correctly filled.

Screw Fastner Assemblies

X 1 X 1


Bill of Materials

Good

Bad1. WIDTH NG

1. WIDTH OK

1. WIDTH NG

NGOK

16

Seal Position Alignment Edge Position Function

Existing Problems:Sealing tape must be applied in a particular location to be effective.

ZFV Solution: High contrast seal tape can be checked by utilizing the Position Tool and checking over a given region of acceptance.


Seal tapes should be applied according to a standard to be affective. They are a constant source of potential errors and should be 100% inspected.

Fill Verification Edge Position Verification Position Verification

Good

Bad

Bad

1. POSITION OK

1. POSITION NG

1. POSITION NG

NGOK

X 1 X 1


Bill of Materials

S8VS-01524

Power Supply

17

Part Position Verification Sheet Position Verification

Position Alignment Edge Position Function

Existing Problems:Label placement and presence is often an issue with labeling machines. Final inspection is a must!

ZFV Solution: High contrast labels can be checked by utilizing the Position Tool running in several amplifiers at the same time.


Label applicators often misapply or do not apply labels at all. They are a constant source of potential errors.

Rewind Roll Edge Alignment

X 4

ZFV–A20

X 2

ZFV–SR10

X 3

ZS–XCN

Bill of Materials

AMP 1 AMP 2

AMP 1 AMP 2 AMP 3 AMP 4

AMP 3 AMP 4

Good

Bad

Good

Bad

1. POSITION OK 1. POSITION OK

1. POSITION NG 1. POSITION NG

1. POSITION OK 1. POSITION OK

1. POSITION NG 1. POSITION NG

S8VS-09024A

Power Supply

Part Identification by Connector Pins

Pattern Verification

IC Lead Count VerificationNumber Function

Existing Problems:Surface mount applications require precise positioningof all components due to the small size of leads and the pitch. These delicate leads bend and break easily.

ZFV Solution: Lead presence is verified by counting the number of edges found across the part’s length. Lead separation can be confirmed by pattern match.


Surface mount components are the standard of the industry. These components require 100% inspection prior to automatic insertion.

1. COUNT OK 1. COUNT OK

AMP 1 AMP 2Good

Bad

Bad

1. COUNT OK 1. COUNT NG

1. COUNT NG 1. COUNT OK

AMP 1 AMP 2

X 2

ZFV–A10

X 1

ZFV–SR10

X 1

ZS–XCN

Bill of Materials

S8VS-01524

Power Supply

Verify Printed Bar Code

18

19

Foreign Matter Lid Seal Verification

Glue Application Verification Brightness Function

Existing Problems:No glue, not enough glue and too much glue are consistent and common problems with glue dispensers.

ZFV Solution: Brightness or Area tools can resolve this high contrast application simply and easily.


The application of glue is an important intermediate step in the manufacturing process and essential in meeting certain industry standards.

Leg Verification

X 1 X 1


Bill of Materials

Good

Bad

Bad

NGOKNGOK

1. BRIGHT OK

1. BRIGHT NG

1. BRIGHT NG

S8VS-01524

Power Supply

20

Part Identification Code Identification

Date Code Presence Verification Character String Function

Existing Problems:Inkjet heads stop working, stamps run out of ink, both are subject to smearing, lasers fail to burn on the substrate and substrates can be damaged.

ZFV Solution: Easy to teach, accurate verification of strings for date and lot code applications at a price that cannot be beat!


Date and lot codes are currently printed by ink jet, laser, stamp pad, and other types of print. These must all be 100% verified for accuracy.

Code Identification

2004.5.142004.5.27

2004.5.142004.5.27

2004.5.14 2004.5.14

2004.5.27 2004.5.27

1. CHARACTER OK

1. CHARACTER OK

1. CHARACTER NG

1. CHARACTER OK

1. CHARACTER NG

1. CHARACTER OK

X 2

ZFV–A20

X 1

ZFV–SR50

X 1

ZS–XCN

Bill of Materials

AMP 1 AMP 2Good

Bad

Bad

2004.5.14

2004.5.27

2004.5.14

2004.5.27

AMP 1 AMP 2

NGOK NGOK NGOK

50 01234IT J

S8VS-01524

Power Supply

ABCDEFGH

ABCDEF H

ABCDEFGH

ABCDEF H

ABCDEFGH

Verify Laser Etched Flavor Code

Inspect for One Missing CharacterCharacter Omission Function

Existing Problems:Individual characters on inkjet marking heads can clog or not get programmed. Or the marking system overprints one character leaving a blank. Another case is comparing markings for incorrect character. The result is a missing character from date/lot code.

ZFV Solution: The sensor is easy to teach to identify a single missing character from a character string.


Date and lot codes printed by ink jet and other types of markingsystems must be inspected for completeness before reachingsupply chain.

Cap Date Code

X 1

ZFV–A20

X 1

ZFV–SR50

Bill of Materials

NGOK

50 01234

S8VS-01524

Power Supply

OK

NG

1.CHARACTER OK

1.CHARACTER NG

NGOK

NG

21

22

Basic Knowledge for OperationSwitch Settings

Switching ModesThere are 3 operating modes as follows. Switch to the desired mode before you startoperation. To switch the operating mode, use the mode switch.

Mode DescriptionMENU mode This mode is for executing teaching or setting up the measurement conditions.

ADJ mode This mode is for setting the judgment threshold values.

RUN mode This mode is performing actual measurement.

Switching MenusThere are two set up menus in the MENU mode. Switch the menu according to your specific requirements.To switch the menu, use the menu selector switch.

Setup Menu DescriptionSTD menu This is the standard menu.

First, set the measurement conditions in this menu.

EXP menu This is the expert menu.Switch to this menu to make a more advanced setup.

23

Setting item

SettingsThe currently selected item is deisplayed inverted

Judgement

Bank No. and measurement item

Threshold value ormeasurement result

Basic Knowledge for OperationDisplay and Control Keys

Control Keys

Displays and Key OperationsMake setups using the control keys while viewing the menus and the image displayedon the LCD monitor.

DisplayThe details that are displayed differ according to the operating mode.

Key Operations

KEY DescriptionLEFT key The function of these keys differs according to the operating mode. RIGHT key In MENU mode: Moves through menus.

In ADJ mode: Changes the adjustment (type of threshold value).In RUN mode: Changes the display details (type of measurement value).

UP key The function of these keys differs according to the operating mode.DOWN key In MENU mode: Moves between menus, selects parameters, and sets numerical values.

In ADJ mode: Changes numerical values.

TEACH/VIEW The function of these keys differs according to the operating mode.Key In MENU mode: Executes teaching.

In RUN and ADJ modes: Switches the display.

SET key • Selects menus.• Selects function.

ESC key Returns to the previous menu.

aa

`

`

24

Basic Knowledge for OperationTeaching Method

Position the camera to frame the image on the amplifier’s monitor, that will be used for reference in judgement.Execute teaching, and set the measurement conditions. Up to 8 banks of settings can be stored in the ZFV andswitched externally for fast production changeover setup.

Teaching FlowThere are two ways of executing teaching, by key operation and by external signals.The following shows a procedure for teaching by key operation.

Teaching execution

Setting of teaching conditions

Changing the size of the teaching areaMoving the position of the teaching areaSetting the teaching details

25

Amplifier Types

Single Function: Pattern and Brightness

Standard Function: Pattern, Brightness, Area, Width, Position,Count and Character

NomenclatureSensing Heads

Complete SystemSystem includes a sensing head with built-in lighting, mountingbracket, and 2 m cable, and a DIN rail-mounting amplifier withbuilt-in LCD monitor and 2 m cable.

Part Number Description

ZFV-R1010 Narrow View/Single Function, NPN output

ZFV-R1015 Narrow View/Single Function, PNP output

ZFV-R1020 Narrow View/Standard Function, NPN output

ZFV-R1025 Narrow View/Standard Function, PNP output


ZFV-R5010 Wide View/Single Function, NPN output

ZFV-R5015 Wide View/Single Function, PNP output

ZFV-R5020 Wide View/Standard Function, NPN output

ZFV-R5025 Wide View/Standard Function, PNP output

Expansion OptionsSensing HeadsOrder additional sensing heads with built-in lighting and mounting bracket for multiple input configurations.


ZFV-SR10 Narrow View Sensing Head

ZFV-SR50 Wide View Sensing Head

AmplifiersOrder additional amplifiers with built-in LCD monitors for multiple function/multiple input configurations.


ZFV-A10 Single Function Amplifier, NPN output

ZFV-A15 Single Function Amplifier, PNP output

ZFV-A20 Standard Function Amplifier, NPN output

ZFV-A25 Standard Function Amplifier, PNP output

AccessoriesPart Number Description

ZS-XCN Connector; links up to 5 controllers for integrated communications


ZS-XPM1 Panel Mounting Adapter (starting unit)

ZS-XPM2 Panel Mounting Adapter (expansion unit)

Narrow View: 34 mm to 49 mmsetting distance

5 x 4.6 mm to 9 x 8.3 mmdetection area

Wide View: 38 mm to 194 mm setting distance

10 x 9.2 mm to 50 x 46 mmdetection area

Systems and Expansion OptionsAvailable Parts

26 Dimensions mm (inches)

SpecificationsAmplifier Units

Item Single-function Models Standard Models

ZFV-A10 ZFV-A15 ZFV-A20 ZFV-A25Output method NPN PNP NPN PNP

Inspection items Pattern (PTRN), Brightness (BRGT) Patterns (PTRN), Brightness (BRGT), Area (AREA), Width (WID),Position (POSI), Count (CNT), Characters (CHAR)

Teaching area Rectangular, one area

Teaching area size • Pattern (PTRN), Brightness (BRGT): Any rectangular area (256 x 256 max.)• Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR):

Any rectangular area (full screen max.)

Sensing area Full screen

Resolution 468 x 432 (H x V) max.

Bank selection Supported for 8 banks.

Response time Pattern (PTRN), Brightness (BRGT): High-speed: 4 ms, Standard: 8 ms, High-precision: 12 ms (not using partial scan)Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR): 128 x 128: 15 ms max.

Other functions Control output switching: ON for OK or ON for NG, ON delay/OFF delay, One-shot output, “ECO” mode

Output signals (1) Control output (OUTPUT), (2) Enable output (ENABLE), (3) Error output (ERROR)

Input signals (1) Simultaneous measurement input (TRIG) or Continuous measurement input (TRIG), Switched by using menu.(2) Bank selection inputs (BANK1 to BANK3)(3) Workpiece still teaching (TEACH) or Workpiece moving teaching (TEACH), Switched by using menu.

Sensor Head interface Digital interface

Image display Compact TFT 1.8-inch LCD (Display dots: 557 x 234)

Indicators • Judgement result indicator (OUTPUT) • Inspection mode indicator (RUN)

Power supply voltage 20.4 to 26.4 VDC (including ripple)

Current consumption 600 mA max. (with Sensor Head connected)

Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between leads and Amplifier Unit case

Noise immunity 1 kV, Pulse rise: 5 ns, Pulse width: 50 ns, Burst duration: 15 ms, Cycle: 300 ms

Vibration resistance Destruction: 10 to 150 Hz, 0.1-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min

Shock resistance Destruction: 150 m/s2, three times each in six directions (up/down, left/right, forward/backward)

Environmental Ambient temperature - Operating: 0 to 50°C, Storage: -25 to 65°C (with no icing or condensation)Ambient humidity: Operating and storage: 35% to 85%; Ambient atmosphere: Must be free of corrosive gas.Degree of protection: IEC60529, IP20

Materials Polycarbonate

Weight Approx. 300 g (including cord)

Versatile MountingOptions

Amplifier is designed for DIN track mounting or panelmounting with optional hardware.

Sensing head mounting bracket(included) fits all four sides to allow flexible mounting in tightinstallation locations.

27

SpecificationsSensor Heads

Setting distance (L)

Detection range (H)

49 mm

5 mm 9 mm

34 mm

Item ZFV-SR10 (Narrow View) ZFV-SR50 (Wide View)Setting distance (L) 34 to 49 mm 38 to 194 mm

Field of view (H x V) 5 x 4.6 mm to 9 x 8.3 mm 10 x 9.2 mm to 50 x 46 mm

Detection area

Guide light Provided (center, sensing area)

Built-in lens Focus: f15.65 Focus: f13.47

Lighting Pulse lighting with eight red LEDs

Sensing element 1/3-inch CCD, partial scan

Shutter Electronic shutter, shutter time: 1/1,000 to 1/4,000

Power supply voltage 15 VDC (Supplied from Amplifier Unit.)

Current consumption Approx. 200 mA

Dielectric strength 1,000 VAC, 50/60 Hz for 1 min

Vibration resistance (destruction) 10 to 150 Hz, 0.35-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min

Shock resistance (destruction) 150 m/s2, three times each in six directions (up/down, left/right, forward/backward)

Environmental Ambient temperature - Operating: 0 to 40°C, Storage: -25 to 65°C (with no icing or condensation)Ambient humidity: Operating and storage: 35% to 85% (with no condensation); Ambient atmosphere: Must be free of corrosive gas.Degree of protection: IEC60529, IP67

Connection method Prewired, Standard cable length: 2 m

Materials Case: ABS, Mounting bracket: PBT

Weight Approx. 200 g (including mounting bracket and cord)

Accessories Mounting bracket (included)

Setting distance (L)

Detection range (H)

194 mm

10 mm 50 mm

38 mm

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ARGENTINA SALES OFFICECono Sur 54.114.787.1129

MEXICO SALES OFFICESFlorida 954.227.2121Mexico, D.F. 555.534.1195Ciudad Juarez 656.623.7083Monterrey, N.L. 818.377.4281

OMRON ON-LINE Global - http://www.omron.com

USA- http://www.omron.com/oei

Canada - http://www.omron.ca

OMRON ELECTRONICS LLC

1 Commerce DriveSchaumburg, IL 60173 Tel: 847.843.7900

For U.S. technical support or other inquiries: 800.556.6766

OMRON CANADA, INC.

885 Milner AvenueToronto, Ontario M1B 5V8Tel: 416.286.6465

Documents

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