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© ZF Friedrichshafen AG ZF SD15 seminar Marine & Special Driveline Technology | Sail Drive SD 15

ZF SD15 seminar

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Page 1: ZF SD15 seminar

© ZF Friedrichshafen AG

ZF SD15 seminar

Marine & Special Driveline Technology | Sail Drive SD 15

Page 2: ZF SD15 seminar

© ZF Friedrichshafen AGZF confidentialMarine & Special Driveline Technology | Sail Drive SD 15

Key Account Manager (Europe Area)Pleasure Craft Product Line

Located: in Padova, Italy

Expert: Sail Drive propulsion systems

Contact Details:

[email protected]

https://www.linkedin.com/in/mblengio/

SPEAKER: MICHELE BLENGIO

Page 3: ZF SD15 seminar

© ZF Friedrichshafen AG© ZF Friedrichshafen AGMarine & Special Driveline Technology | Sail Drive SD 15

01 Introduction

02 Main Technical Features

03 Saildrive vs shaftline

04 What’s next?

05 Q&A

Agenda

© ZF Friedrichshafen AG

Page 4: ZF SD15 seminar

© ZF Friedrichshafen AGZF confidentialMarine & Special Driveline Technology | Sail Drive SD 15

1Introduction

Page 5: ZF SD15 seminar

© ZF Friedrichshafen AG

Introduction

Marine & Special Driveline Technology | Sail Drive SD 15

SailDrives (SD) offer a highly efficient and comfortable Z-shape sailboat propulsion system for motoring while not under sail as alternative to standard shaftline solution.

ZF Marine has long standing experience with this type of propulsion system and its well-recognized advantages of excellent hydrodynamic efficiency and ease of installation that makes the saildrive the preferred solution, >90%, in the sailboat market.

Previous ZF SD portfolio covered engines up to 80HP (SD10 and SD12, ZF branded, or equivalent that ZF produces for main engine manufacturers)

Product Ratios Max. kW Max. hp Max. rpm Weight (kg) Weight (lb)

2800 rpm 3200 rpm 2800 rpm 3200 rpm

ZF SD 10 2.231, 2.493 44 50 59 68 60 80 3800 40 88

ZF SD 12 2.231, 2.493 53 60 71 81 71 96 3800 40 88

Input Power Capacity

(kW)

Pleasure Duty

Input Power Capacity

(hp)

Page 6: ZF SD15 seminar

© ZF Friedrichshafen AG

Saildrive ZF SD15

Marine & Special Driveline Technology | Sail Drive SD 15

Key Product data:

• 170Hp@3500 (360Nm) rpm Saildrive transmission in Pleasure Duty (private)

• 110Hp@3200 (250Nm) rpm Saildrive transmission in Light Duty (charter/rental)

• Innovative technology: SD15 includes unique features like hydraulic clutches, integrated output shaft brake and oil cooling circuit trough the leg

• Market price is competitive with the overall market price of the shaft line alternative (prop shaft, struts, hull interface, increased labor time,...)

• Launched mid 2020, more than 70 units already in the field

Page 7: ZF SD15 seminar

© ZF Friedrichshafen AGZF confidentialMarine & Special Driveline Technology | Sail Drive SD 15

2Main Techical Features

Page 8: ZF SD15 seminar

© ZF Friedrichshafen AG

Main components

1. Bell housing (SAE4 or Borg warner)

2. Distributor (only electrical, 12V or 24V)

3. Input shaft

4. Oil filter

5. Oil dipstick

6. Breather

7. Sea water intake

8. Rubber mounts

9. Hull clamp ring

10. Rubber seal

11. Sacrificial anodes

12. Output shaft

1.2.

4.

6.

8.

9.

11.

10.

7.

5.

3.

12.

Marine & Special Driveline Technology | SD15 Sales Seminar

Page 9: ZF SD15 seminar

© ZF Friedrichshafen AG

SD15 versions

Marine & Special Driveline Technology | Sail Drive SD 15

305 mm

573 mm

491 mm

SD15 extended legSD15 standard SD15 «C» configuration

Page 10: ZF SD15 seminar

© ZF Friedrichshafen AG

Main technical features: Hydraulic clutches

Marine & Special Driveline Technology | Sail Drive SD 15

Double hydraulically actuated multi-disc wetclutch to bring the best shifting performance in this power range

Page 11: ZF SD15 seminar

© ZF Friedrichshafen AG

Main technical features: Emergency procedure

Marine & Special Driveline Technology | Sail Drive SD 15

Clutches can be manually engaged in case of electric/harness failure failure

Page 12: ZF SD15 seminar

© ZF Friedrichshafen AG

Main technical features: Oil change in the water

Marine & Special Driveline Technology | Sail Drive SD 15

Oil can be changed with the boat in the water from the top of the drive (during the season)..

… or from the bottom of the leg for allowing a complete and more clean oil change

Page 13: ZF SD15 seminar

© ZF Friedrichshafen AG

Main technical features: anodes and output shaft seal

Marine & Special Driveline Technology | Sail Drive SD 15

The anodes can be replaced without removing the propeller

The position of the output shaft seal can be moved prolonging the output shaft life

Page 14: ZF SD15 seminar

© ZF Friedrichshafen AG

Main technical features: Oil cooling through leg

Oil circuit force the oil circulation through the leg allowing natural heat exchange with the sea water

Oil cooler not needed in most of the applications

Marine & Special Driveline Technology | Sail Drive SD 15

Page 15: ZF SD15 seminar

© ZF Friedrichshafen AG

Main technical features: Integrated negative brake

When the diesel engine is off, the brake is keeping the output shaft blocked. This allow the foldable/feathering propeller to properly close and stay closed during sailing

Marine & Special Driveline Technology | Sail Drive SD 15

Page 16: ZF SD15 seminar

© ZF Friedrichshafen AGZF confidentialMarine & Special Driveline Technology | Sail Drive SD 15

3Saildrive vs Shaftline

Page 17: ZF SD15 seminar

© ZF Friedrichshafen AG

Saildrive versus shaft

Marine & Special Driveline Technology | Sail Drive SD 15

• More compact for better engine room location/space

• No engine inclination

• More efficient (prop shaft @ 0°)

• More distance from the propeller to the rudder (less vibration, more comfort)

• Allows modern flat-body hull design (form stability)

• Propeller walk reduced

• C-configuration for additional weight balancing and space saving (especially for catamaran applications)

Page 18: ZF SD15 seminar

© ZF Friedrichshafen AG

Saildrive versus shaft

Marine & Special Driveline Technology | Sail Drive SD 15

Transmission ZF 25 A ZF SD 15

Shaft Integrated

Shaft strut Not necessary

Shaft brake Integrated

Through hull interface Not necessary

Water intake Integrated

Propulsion installation/alignment

GRP (through hull, strut support, etc)

• Integrated water intake

• Integrated shaft brake

• More easy to install in the production line, fixed installation time (no adjustments / no variability)

• Competitive final cost

Page 19: ZF SD15 seminar

© ZF Friedrichshafen AGZF confidentialMarine & Special Driveline Technology | Sail Drive SD 15

4Application range and examples

Page 20: ZF SD15 seminar

© ZF Friedrichshafen AG

Example of engine matching – Pleasure duty

Marine & Special Driveline Technology | Sail Drive SD 15

Page 21: ZF SD15 seminar

© ZF Friedrichshafen AG

New built boat ZF SD15 power range is perfect fit for new built sailboats and catamarans from 50’ to 80’

Repowered boat ZF SD15 can be used for repowering a boat equipped with a smaller saildrive with minor hull/engine room

modification but can also be considered for repowering a shaftline with some additional hull/engine room rework

Marine & Special Driveline Technology | Sail Drive SD 15

Target boats

Lagoon55

Nanni 2x115 HP

Sunreef50

Yanmar 2x110 HP

Oyster495

Yanmar 110 HP

Y YachtY8

Nanni 115 HP

Robertson&CaineLeopard 50

Yanmar 2x150 HP

Nautor Swan78

Nanni 115 HP

MAXI Racing sailing76

Volvo D3 170HP

Page 22: ZF SD15 seminar

© ZF Friedrichshafen AG

Application examples

Marine & Special Driveline Technology | Sail Drive SD 15

Boat type Kufner Sailing Boat

Boat lenght 54’

Installation New installation

Sea trial date Jun 2019

Engine Yanmar 110HP

Propeller Foldable 23“

Page 23: ZF SD15 seminar

© ZF Friedrichshafen AG

Application examples

Marine & Special Driveline Technology | Sail Drive SD 15

Boat type Sunreef Sailing Cat

Boat lenght 50’

Installation New installation

Sea trial date May 2020

Engine 2x Yanmar 110HP

Propeller Foldable 23“

Page 24: ZF SD15 seminar

© ZF Friedrichshafen AG

Application examples

Marine & Special Driveline Technology | Sail Drive SD 15

Boat type Leopard Sailing Cat

Boat lenght 50'

Installation Repowering from 2x 4JH80+SD60

Sea trial date June 2020

Engine 2x Yanmar 4LV 150HP

Propeller Feathering blades 23“

Page 25: ZF SD15 seminar

© ZF Friedrichshafen AG

Application examples

Marine & Special Driveline Technology | Sail Drive SD 15

Boat type Lagoon Sailing Cat

Boat lenght 55'

Installation New installation

Sea trial date May 2021

Engine 2x Nanni 115HP

Propeller Feathering blades 23“

Page 26: ZF SD15 seminar

© ZF Friedrichshafen AG

Application examples

Marine & Special Driveline Technology | Sail Drive SD 15

Boat type Power Cat

Boat lenght 10,8 m

Installation New installation

Sea trial date Dec 2020

Engine 2x Yanmar 4JH 110HP

Propeller Fixed pitch 23“

Top speed 21 knots

Page 27: ZF SD15 seminar

© ZF Friedrichshafen AG

Application examples

Marine & Special Driveline Technology | Sail Drive SD 15

Boat type Nautor Sailing Boat

Boat lenght 78'

Installation Repowering

Sea trial date June 2020

Engine Nanni 115HP

Propeller Feathering blades 23“

Page 28: ZF SD15 seminar

© ZF Friedrichshafen AG

Application examples

Marine & Special Driveline Technology | Sail Drive SD 15

Boat type Y-Yachts Y8 Sailing Boat

Boat lenght 80’

Installation New installation

Sea trial date Jun 2021

Engine Nanni 115HP

Propeller Feathering blades 23“

Page 29: ZF SD15 seminar

© ZF Friedrichshafen AG

Application examples

Marine & Special Driveline Technology | Sail Drive SD 15

Boat type MAXI Racing sailing boat

Boat lenght 76'

Installation Repowering from shaftline

Sea trial date June 2021

Engine Volvo D3 170HP

Propeller Feathering blades 23“

Page 30: ZF SD15 seminar

© ZF Friedrichshafen AGZF confidentialMarine & Special Driveline Technology | Sail Drive SD 15

5What’s next?

Page 31: ZF SD15 seminar

© ZF Friedrichshafen AG

SD15 potential development

SD15

SD15 SPP

e-SD15/e-SD15 SPP

Page 32: ZF SD15 seminar

© ZF Friedrichshafen AGZF confidential © ZF Friedrichshafen AG

Thank you

Marine & Special Driveline Technology | Sail Drive SD 15

ZF Friedrichshafen AG behält sich sämtliche Rechte an den gezeigten

technischen Informationen einschließlich der Rechte zur Hinterlegung von

Schutzrechtsanmeldungen und an daraus entstehenden Schutzrechten im

In- und Ausland vor.

ZF Friedrichshafen AG reserves all rights regarding the shown technical

information including the right to file industrial property right applications and

the industrial property rights resulting from these in Germany and abroad.