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Queensland, Australia ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration Dr Chris Greig ZeroGen Project Director Managing Risks and Uncertainties Dr Chris Greig, ZeroGen Project Director Presentation to Gasification Technologies Conference

ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

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Page 1: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Queensland, Australia

ZeroGen Project UpdateCommercial Scale IGCC+CCS Demonstration

Dr Chris Greig ZeroGen Project Director

Managing Risks and Uncertainties

Dr Chris Greig, ZeroGen Project Director

Presentation to Gasification Technologies Conference

Page 2: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

What is ZeroGen

ZeroGen is fully owned by the Queensland State Government.

ZeroGen Pty Ltd was established to…ZeroGen Pty Ltd was established to…

facilitate the development and accelerated commercial deployment of low emissions coal technology to preserve Queensland’s competitive position in power generation and to Queensland s competitive position in power generation and to ensure the continued mining, use and export of Australian black coal.

I th d h lf f 2008 Z G ’ b d d t k h ld In the second half of 2008, ZeroGen’s board and stakeholders clarified the ZeroGen mission to…

develop a commercial scale, integrated IGCC with CCS develop a commercial scale, integrated IGCC with CCS project in Queensland to operate by 2015-2017..

To date the ZeroGen Project has been funded by the Q eensland State Go ernment and the A stralian Coal Queensland State Government and the Australian Coal Association Low Emissions Technologies Ltd (ACALET).

Slide 2Slide 2

Page 3: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Project Location & Context

Location – Central Queensland, Australia.

Location is driven carbon storage prospect – Northern Denison Trough.g

North eastern Australia Context:

► Hot arid climate – water is a ► Hot arid climate water is a precious commodity

► Limited opportunities for EOR or storage in depleted hydrocarbon fi ldfields

► Great Barrier Reef prohibits off-shore storage opportunities

► No existing CO pipelines► No existing CO2 pipelines► Deregulated electricity market► No established carbon market

Slide 3Slide 3

Page 4: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Project Elements – Overview

IGCC with Carbon Capture (IGCC+C)

530MW (gross) IGCC power plant (Single Gasifier & GT)530MW (gross) IGCC power plant (Single Gasifier & GT)CO2 capture level 65 (initial) - 90% (during demonstration phase)~ 400 MW Net (at 65% capture)CO2 captured > 2,000,000 tonnes per year (at 65% capture) Power Plant site options include 3 mine mouth candidates and independent site (within ~100 km from CO2 Storage resource)p ( 2 g )Estimated cost of A$3.2 Billion

Carbon Transport & StorageCarbon Transport & Storage

2-3 million tpa supercritical CO2 transported by pipelineStorage Advanced base case is Northern Denison TroughStorage – Advanced base case is Northern Denison TroughEstimated cost of A$0.8 BillionAlternatives under investigation but progress limited due to lack of t t

Slide 4Slide 4

tenements

Page 5: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Project Development Process

Storage Appraisal & Project Development in Parallel

Investment decision

Q3–Q42008`

Q2 to Q32009 2010

Q4 to Q42010 2011

Q1 to Q42012 2015

2016 →

Prefeasibility Study

Feasibility Study and Funding A l

Project Execution and Start-up

OperationsScoping Study

Scoping Study

Approval

Case ACase A

Case BCase B Feasibility Funding A l

Start-up

Case CCase C

Case DCase D

Case ECase E

Feasibility Study

Approval

Project Readiness

ProductionProduction

SELECT THE BEST CASE

Project Commitment

Project Execution

WHAT WILL IT BE? DELIVER THE PROJECTWHAT SHOULD IT BE? EXTRACT THE VALUE

WHAT COULD IT BE?

WHAT COULD IT BE?

Slide 5Slide 5

1

Page 6: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Project Risks & Uncertainties

► Commercial scale IGCC+CCS early mover deployment brings key risks & uncertainties associated with:

► Power Generation & Carbon Capture plant performance & integration

► Carbon Storage development & performance sustainability

► Regulatory risk – Project licensing / ETS / Carbon storageg y j g / / g

► Stakeholder management including community acceptance

► Project development & construction funding

► Few if any fully integrated IGCC + CCS demonstrations have been completed and so there are no benchmarks for performance, cost and time.

► Early coal fired CCS demonstrations can not afford to fail-

► Achieving a successful demonstration will demand rigorous and transparent identification, assessment and mitigation of these risks.p , g

Slide 6Slide 6

Page 7: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Risks for Power Plant with Capture

First-of-Kind projects often experience surprises during delivery including delays, capital cost overruns and under-performance or extended ramp-up times.

I i i k i l f Fi f Ki d j if i di id l i Integration risks are material for First-of Kind projects, even if individual unit operations have been proven.

IGCC + CCS brings a further unique dynamic challenge between desired stable ti d f d d i l t i it k t iprocess operation and preferred dynamic electricity market responsiveness.

ZeroGen is responding to these First-of-Kind challenges as follows:

Rigorous assessment of technology options to identify preferred technologyRigorous, assessment of technology options to identify preferred technology.

Early involvement by the technology vendors in Prefeasibility Study especially in settling Design Basis, Functional Specification and trade-off studies to optimise project configuration – includes 3rd party technology providersoptimise project configuration includes 3rd party technology providers.

Negotiate sharing significant engineering, procurement and construction performance risk, as well as critical integration risk with the technology providerprovider.

Seek must-run, base load generation status.

Slide 7Slide 7

Page 8: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

The Mitsubishi “EPC Wrap”Mitsubishi Heavy Industries agreed to provide an “EPC Wrap” (air-blown IGCC).

► Make-Good performance / availability guarantees – incl. 3rd Party technologies

► Significant price surety - MHI lump-sum portions + Open Book transparency 

   ZeroGen Managed CO2CO2

MHI  ASU MHI

CO2 Compression & Dehydration

StoragePipeline

Delivery “Wrap” MHI Managed 

Coal Grinding CO Shift  Gasifier Selexol &

CCGT 

& DehydrationMHI 

C l & Drying        (& Bunkering) 

MHI Süd‐ 

Chemie 

& SyngasCooler MHI 

AGR &CO2 Removal 

UOP 

Power Block 

MHI 

W t S l h i

Coal Handling 

Substation  

MHI 

Wet Sulphuric Acid Plant 

 Haldor Topsoe 

Waste WaterTreatment 

(ZLD) MHI Managed 

TransmissionLine 

Utilities  

MHI 

Slide 8Slide 8

SlagHandling 

Solid Waste Handling 

Sulphuric Acid Handling 

WaterTreating 

Page 9: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Power Plant Site SelectionPower plant location chosen to minimize the long-run cost of power.

Trade-off studies (technical & commercial) which optimize:

Fuel Specification & Cost

Revenue – Gas Turbine output power, Marginal Loss Factor

CO T t C t (di t & id h f Pl t t St )CO2 Transport Cost (distance & corridor geography from Plant to Storage)

Network Connection Cost

Water Supply Costpp y

General Site Development

Sustainability & Development Risk

Currently shortlisted to 3 mine-mouth options and 1 independent site.

Selection to be finalised in Q1 2010, with single preferred case to carry forward to the Feasibility Studyforward to the Feasibility Study.

Slide 9Slide 9

Page 10: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Carbon Transport & Storage

The ZeroGen project is focussed on supercritical storage in deep sandstone formations of the northern Denison Trough.

Supercritical CO2 will be transferred via a dedicated project pipeline

In order to meet the stakeholders target deployment schedule –operational by 2015 the Carbon Transport & Storage challenge is:operational by 2015 – the Carbon Transport & Storage challenge is:

To delineate a sustainable, probability adjusted storage capacity of 60 million tonnes with a total sequestration cost (transport & storage) ≤ A$50 per tonne CO (including Cost of Capital and O&M)tonne CO2 (including Cost of Capital and O&M).

Pre-Feasibility Study will seek to demonstrate this objective to a P50 level of confidence, by early 2010.

Feasibility Study will seek to demonstrate this objective to a P75 level of confidence, by mid 2011.

Slide 10Slide 10

Page 11: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Carbon Storage Opportunity

Most prospective storage targets

T t ti l t

EmeraldPower Plant Site D

Power Plant Site ATenements are essential to any exploration programmeZeroGen has acquired Greenhouse Gas Exploration

Power Plant Site CGreenhouse Gas Exploration Permits, under the new Greenhouse Gas Storage Act. (Passed & Assented February 2009)

S i Can be converted to GHG Storage Leases.So far these are the only GHG tenements granted under

Springsure

RollestonPower Plant Site B

tenements granted under Queensland Legislation. Total area of tenements = 1,225.5 Km2. 1,225.5 Km .No further tenements expected before Q2 2010

Slide 11Slide 11

Page 12: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Evaluation of Economic Storage ResourceThe Storage Evaluation Process must be able to quantify the outcomes of the Exploration Program -

3 k i l i3 key issues to resolve storage uncertainty:

1. Storage Capacity & Containment

Low risk – adequate pore space will exist under ZeroGen’s acreage.– geological seal of high integrity means secure storage– low permeability means CO2 plume does not migrate far from well

2. Cost of Transport & Storage; and

Low Risk - Pipeline Cost & Unit Cost of wells are well understood

C i i l S C d b l ll CCritical Issue is Storage Cost – driven by Total Well Count

– depends on reservoir injectivity & connectivity

3 Confidence Level / Probability measure3. Confidence Level / Probability measure.

Methodology to determine P50 or P75 etc?

Probability distribution.

Slide 12Slide 12

Probability distribution.

Page 13: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Methodology to determine Well Count Distribution

A probability distribution for the expected well count is established.

First need sufficient data / knowledge of the critical variables, and

A Statistical Assessment of those variable/parameterA Statistical Assessment of those variable/parameter -

► Injectivity

• Reservoir kH

• Well Skin Factor

• Relative Permeability (kAIR /kWATER)

• Capillary PressureCapillary Pressure

• Relative (directional) Permeability (kh /kv)

► Reservoir Continuity / Connectivity

A Monte Carlo type simulation is then run in conjunction with the single well reservoir modelling which will provide a distribution of possible well counts.

Slide 13Slide 13

Page 14: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Carbon Storage Exploration is a long expensive process

The program to prove an economic storage resource requires extensive testing data acquisition including:

D kt i ti tiDesktop investigations

Seismic surveys

Drilling multiple stratigraphic wellsg p g p

Analysis & testing of drill core

CO2 Injection testing

Water Injection testing

ZeroGen has drilled 10 cored wells, and one CO2 injection well >50% of exploration wells world wide for the specific purpose of - >50% of exploration wells world wide for the specific purpose of

defining storage resources (not associated with hydrocarbon exploration & production).

Overall the process from identifying a storage target to developing an economic storage resource is >$100 million over at least 4 years.

Slide 14Slide 14

Page 15: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Monte Carlo Simulation for key parameters from exploration data - multiple distribution typesParameter Estimate (Average) Worst Best SIMULATION SAMPLE

Connectivity (Sand Packet Size in km2)  2 0.1 4 LOGNORMALPermeability (mD m) 200 20 2000 PERT FUNCTION

exploration data multiple distribution types

Permeability (mD m) 200 20 2000 PERT FUNCTIONSkin Factor 1.2 (50%) 2 (30%) 1 (20%) DISCRETE Fracture Pressure gradient (  ) 1.1 0.9 1.3 UNIFORMRelative Permability 1 1.2 0.6 UNIFORM

Slide 15Slide 15

Page 16: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Sample Determination of P50 for Total Well Count

Monte-Carlo simulation over the potential well models within field Reservoir Models with simulated parameter distributions to determine the potential distribution of Well Count outcomes -the potential distribution of Well Count outcomes

Min Max Average SimulatedWell Count Simulations                 (from Resevoir Modelling) 25 220 70 PERT( g)

P25 P50 P75

Slide 16Slide 16

Page 17: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

ZG 11 Injection Well & CO2 Injection FacilitiesZeroGen commenced supercritical CO2 injection testing in the Denison Trough this week.

Slide 17Slide 17

Page 18: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

ZG 11 Injection Well & CO2 Injection Facilities

Slide 18Slide 18

Page 19: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Project Development & Construction Funding

Prefeasibility & Exploration Funding to date from:

Queensland Government

ACALET

Mitsubishi Corporation & MHI

F di f h F ibili S d & Pl ill b h fFunding for the Feasibility Study & Plant will be sought from:

Above foundation funders

Commonwealth Government (Clean Energy Initiative CCS Flagship Program)Commonwealth Government (Clean Energy Initiative CCS Flagship Program)

Japanese Government

Strategic industrial investors

• Power utilities

• Fuel suppliers

Carbon storage operators• Carbon storage operators

Operational Subsidy eg CCS Certificate will also be mandatory for viability.

Slide 19Slide 19

y

Page 20: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Australian Clean Energy Initiative

Complements the Government’s National Low Emissions Coal Initiative and the Global Carbon Capture and Storage Institute (GCCSI)

Funding of $2.0 billion to build at least two, industrial-scale carbon capture and storage projects in Australia

t t th i l t f d t ti d d l i lto support the non-commercial costs of demonstrating and deploying large-scale integrated CCS projects

target – 1000MW low emission fossil fuel generation.

An independent assessment panel will assess projects, after a competitive selection process.

Projects are expected to be chosen next year for construction beginning in 2012 Projects are expected to be chosen next year for construction beginning in 2012 for commissioning by 2015.

Indicative timeline: short listed projects announced Q4 2009short listed projects announced Q4 2009preferred projects recommended Q3 2010selected projects announced Q3/Q4 2010

Slide 20Slide 20

Page 21: ZeroGen Project Update Commercial Scale IGCC+CCS Demonstration · fOperational Subsidy eg CCS Certificate will also be mandatory for viability. Slide 19. Australian Clean Energy Initiative

Summary – Managing Risks & Uncertainties

► Power Generation & Carbon Capture plant performance & integration

+ Rigorous selection of technologies

Commercial scale IGCC+CCS early mover deployment brings key risks & uncertainties :

+ Rigorous selection of technologies

+ Early involvement of technology providers

+ MHI EPC Wrap

► Regulatory risk

+ Greenhouse Gas Storage Act now in force in Queensland

f+ Still no ETS / No confirmation on Must-Run base load generation

► Carbon Storage development & performance sustainability+ Extensive exploration & testing programp g p g

+ Robust appraisal & assessment methodology

► Project development & construction funding

S f f d i f d (Q l d G & ACALET) & + Strong support from foundation funders (Queensland Government & ACALET) & Mitsubishi / MHI

+ Australian Government’s Clean Energy Initiative – CCS Flagship Program

+ Seeking additional support from Japanese Government

Slide 21Slide 21

+ Seeking additional support from Japanese Government

Strategic industrial investors